Rayburn 400K (P/F) User manual

For use in GB and IE
Users
Instructions
400K (P/F)
PLEASE READ T ESE INSTRUCTIONS BEFORE USING T IS APPLIANCE
06/15 EOPI 512465
DESN 512548 A
[email protected]

2
CONTENTS
SECTION PAGE
INTRODUCTION 3
FEATURES AND ACCESSORIES 4 - 5
INTRODUCTION TO TIMER 6
USING T E AUTOMATIC COOKING FACILITY 7 - 10
USING T E MINUTE MINDER 11
MAIN OVEN OPERATION 12
COOKING WIT YOUR APPLIANCE 13
COOKING C ART 14
CLEANING AND CARE OF YOUR APPLIANCE 15
SERVICING OR FAULT 16
NOTE: SMOKE/SMELL EMITTED DU ING INITIAL USAGE.
Some parts of the cooker have been coated with a light covering of protective oil. During initial
operation of the cooker, this may cause smoke/smell to be emitted and is normal and not a fault
with the appliance. It is therefore advisable to open doors and or windows to allow for ventilation.
Lift the insulating lids to prevent staining the linings.

Introduction
3
Thank you for buying a Rayburn Appliance. To get the best from it, please read this leaflet and carefully follow the
instructions before using your Rayburn for the first time.
Consumer Protection
As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the
required safety standards when properly installed and used.
IMPO TANT NOTICE: PLEASE EAD THE ACCOMPANYING WA ANTY.
Any alteration that is not approved by AGA could invalidate the approval of the appliance, operation of the warranty and
could affect your statutory rights. It could be dangerous.
Health & Safety
See Installation & Servicing Instructions for details.
The Appliance
The Rayburn has been designed so that it can be turned on and off as required.
If the weather is very cold, or if you prefer, the appliance can be run continuously on the low setting and turned up as
required. DO NOT USE TO WA M A OOM WITH THE APPLIANCE OVEN DOO S OPEN.
DO NOT LEAVE THE OASTING OVEN DOO OPEN - If left for any length of time over-heating may cause the overheat
thermostat to activate which will require re-setting by a qualified engineer.
This Rayburn is for use with Kerosene C2 to BS2869 Part 2 : 1988
This appliance must be commissioned by an approved engineer, such as OFTEC.
A Rayburn cooker timer is supplied as a standard part of the appliance.
Your Rayburn comes complete with the following:-
1 meat tin 1 grill rack 1 servicing instruction
1 solid shelf 2 grid shelves 1 installation instruction
1 cookbook 1 users instruction 1 Commissioning Form
Oil Delivery
Switch off the cooker temporarily where possible, whilst the oil is being refilled and leave it off for 1 hour. This will allow
any sediment to settle and prevent it from being drawn back into the burner, resulting in a break down. Ask your oil
supplier/driver to advise you before oil tank is refilled.
Air Supply
Please Note:
• The permanently open air supply into the kitchen must never be blocked off.
• The air supply to the cooker is through the right hand side of the kick strip. This should never be blocked
off. Avoid household lint and dust build up. If it is necessary to clean this area, the cooker should be switched off. See
that household pets do not lie over this air entry zone.
Useful Information About the Cooker
Model: ayburn 400K P/F
Fuel Type: Kerosene C2
Serial No.
Burner Type: Monoflame Minor 1 Pressure Jet
Oil Tank Capacity
Oil Supplier 1.
2.
About the Installation
Installer
Address
Installation Date
Service Engineer

4
Features/Accessories
Doors
Fig. 1
To open the doors. Twist the handle slightly to disengage
the door catch from the locking spindle and pull the door
open.
Thermodial
See Fig. 2
The thermodial positioned on the main oven door is an
approximate guide to the internal oven temperature. All
thermodials vary slightly but the settings generally
indicate the following temperatures.
Simmer approximately 90-150°C
Bake approximately 150-200°C
Roast approximately 200-250°C
On opening the oven door the temperature will appear to
drop as it registers cooler air away from the oven. Close
the door and after a few minutes the dial will have re-
gained its position. This will soon become familiar.
Oven Grid Shelves
See Fig. 3
To ensure the correct operation of the oven grid shelves,
ensure that they are inserted as shown.
Fig. 1
Fig. 2 DESN 510558 A
Fig. 3 DESN 510111
Solid Plain Shelf
The solid plain shelf can be used in two ways:-
lAs a baking sheet for scones, pizzas, meringues, etc. Its high quality means it will not warp in the oven and is designed
to fit directly on to the runners in the oven, leaving the grid shelves free.
lAs a heat deflector. If the oven is too hot or food already in the oven is beginning to over-brown, slide the solid plain
shelf onto the top runner above the food and it will help prevent further browning by deflecting and absorbing heat.
It can be used from the start of cooking or can be inserted during cooking. Remember to remove the plain shelf at the end
of cooking as it may affect the oven temperature if left in place.

Features/Accessories (cont.)
Further accessories, tins, grid shelves, solid shelves, saucepans, aprons and gauntlets, etc. are available from your
Rayburn stockist.
7-Day Programmer (optional extra)
This control is available giving three individual time settings and an override control. It may be used for the following:-
1. Pre-set morning programme to turn cooker to desired temperature, so that the cooker is available for immediate use
on rising.
2. Mid-day or evening timing to suit meal times.
3. Alternative third programme setting if needed.
Note:
When using the external programmer, the internal clock within the Rayburn should be in the manual mode. The minute
timer can still be used.
5
Fig. 3A DESN 511743
PLAIN SOLID S ELF
TOP RUNNER
S ELF POSITION 1
S ELF POSITION 2
S ELF POSITION 3
S ELF POSITION 4
S ELF POSITION 5
OVEN BASE

6
Introduction to the Timer
If the 'cook'
symbol is not
displayed the
program has either:
Ended and the oven
is non-operational or,
The oven is being
contolled by an
automatic program
that has not started.
You can use the clock (Fig. 4) to turn the oven on and
off. The clock must be set to the time of day before the
oven will work .
The table below describes the symbols shown on the
digital display.
Fig. 4 DESN 517079
Symbol Function Notes
[AUTO]
[dot]
Minute Minder is on
Oven can be
operated
Oven is being
controlled in semi-
automatic or
automatic mode.
Flashes during
setting the time of
day.
• Press and hold both the and buttons down
(Fig. 6). Now press the [+] button (or {-] button) until
the correct time shows.
Setting the Time of Day
When the cooker is first connected to the mains, or if
there has been a prolonged power interruption, the clock
display flashes [ 0.00 ] and [AUTO].
During the time setting process the centre dot will flash.
When the process is complete the dot will stop flashing
and the symbol will be displayed.
The time of day can be set in two ways:
• Press and hold the button. Now press the [+] or [-]
buttons to increase or decrease the time (Fig. 5).
olding the [+] or [-] buttons for more than 2 seconds
will advance/decrease the set time quickly. Release
the buttons to set the time of day.
Fig. 5 DESN 517066
Do not forget that it is a 24-hour clock .
If you need to reset the clock/cooker, turn off the power
and wait several minutes, then start again.
Fig. 6 DESN 517067

7
Using the Automatic Cooking Facility
Fig. 7 DESN 517070
AUTOMATIC COOKING CONT OL
This can be used to set an automatic cooking
programme. It switches the oven on and off at the pre-set
times.
The maximum length of cooking programme which can
be set is 23 hours and 59 minutes e.g. a delay time +
cooking time = maximum 23 hours and 59 minutes.
Before setting a programme, check that the clock is telling
the correct time of day, and have the following information
to hand.
• The length of time the food needs to cook.
• The time that the food is to finish cooking.
• The oven control setting required. Fig. 8 DESN 517071
Fig. 9 DESN 517072
Fig. 10 DESN 517073
To Start and Stop the Oven Automatically
Before you set the clock for automatic operation you
must have two numbers clearly in mind - the 'cook
period' and the 'stop time'.
Note: You cannot set a start time directly - this is set
automatically by setting the 'cook period' and the 'stop
time'.
Press and hold the button (Fig. 10) and then press
the [+] button (or [-] button) until the required 'cook
period ' shows (Fig. 11).
•The 'cook period', which is the length of time you
want the oven to cook for.
•The ‘stop time’ which is the time of day you want the
oven to stop cooking.
Setting a Cook End Time
Press and hold the ‘stop time' button (Fig. 8) and
then press the [+] button (or [-] button) until the required
'stop time' shows (Fig. 9). The symbol and [AUTO]
will show in the display.
Once the 'stop time' is reached, the beeper sounds and
the [AUTO] symbol flashes. Turn the oven control knob
to 0 and then press any button to stop the beep. Press
to return to manual cooking.
Setting a Cook Duration
Press and hold the button and set the required 'cook
period' by pressing the [+] button (or [-] button) (Fig. 7).
The clock will now control the cook period of your oven.
The symbol and [AUTO] will be displayed.
Once the 'cook period' is reached, the beeper sounds
and the [AUTO] symbol flashes . Turn the oven control
knob to 0 and then press any button to stop the beep.
Press to return to manual cooking.

Using the Automatic Cooking Facility
Fig. 11 DESN 517074
Fig. 12 DESN 517075
Fig. 13 DESN 517076
Now press and hold the button (Fig. 12) and then
press the [+] button (or [-] button) until the required 'stop
time' shows (Fig. 13). Release the buttons.
[AUTO] will now show in the display and the symbol
will be off (Fig. 14).
Fig. 14 DESN 517077
Set the oven to the required temperature. When cooking
is finished [AUTO] will flash and the beeper will sound.
Turn the oven knob to the OFF position first, and then
press any button once to stop the beep; press the
button to return to manual cooking.
If you are out, do not worry about the beeper going off, it
stops after a while. When you return, turn the oven knob
to 0 first, and then press to return to manual cooking.
AUTO is showing, You Want to eset to Manual
Cooking
To return to manual cooking mode from an Automatic
setting, simultaneously press the [+] and [-] key, this will
clear the automatic program and return to manual mode.
Please note that this action will also clear the [Minute
Minder] setting.
Beeper Tone Adjustment
The beeper tone can be adjusted to three different
levels.
Whilst in the time of day mode, press and hold the [-]
button for a period until the display shows the Tone Bars
(Fig. 15).
Fig. 15 DESN 517078
8
Release the [-] button and immediately press again, this
will adjust the tone down by a bar. Continue the
process until a comfortable tone is reached.
Please note, during a power reset the clock will
remember the last tone set.

For an overview of the functions refer to table below.
Automatic Dimming
Providing there are no automatic programs set, and the
minute minder is not active, your clock will automatically
dim during the hours between 22:00 and 06:00.
Using the Automatic Cooking Facility
Symbol Function Notes
Sets the Minute Minder
Sets the duration/
cook period
Used with the [+] and [-]
buttons
Used with the [+] and [-]
buttons
Sets the end/
stop cook time
Used with the [+] and [-]
buttons
Allows the time of day
to be set when ‘AUTO’
is not active
Used with the [+] and [-]
buttons
Resets the cooking
control to manual
Decreases time interval
[ - ] olding this button
down allows a quick set
[ + ] Increases time interval olding this button
down allows a quick set
[ + ] & [ - ]
Clears all ‘AUTO’ and
minute minder programs
9

Using this facility on the Rayburn timer allows the user to select the amount of time the appliance is on and the finish/off
time.
HINTS ON THE USE OF THIS FACILITY
*The Rayburn should be COLD before starting any automatic cooking where there is a delay in the start time.
Because the Rayburn is made from cast iron and will therefore retain the heat for a number of hours after it is turned
off, food should NOT be loaded into the appliance for automatic cooking if the Rayburn has been used earlier in the
day, or is slightly warm, even if it has been turned off for some hours.
FAILU E TO OBSE VE THESE POINTS COULD ESULT IN FOOD POISONING
*Only choose foods that require the same amount of time to cook and require the same oven temperature.
*Food should be thoroughly thawed before it is put into the oven.
*Warm food should NEVE be placed in the oven if there is a delay to the start of cooking. ie Stews prepared by
frying the meat/vegetables should be cooked immediately.
*Dishes containing left-over food should not be cooked by this method.
*On warm days or in centrally heated houses, the delayed start should be minimum, to avoid the growth of harmful
bacteria.
*Dishes containing liquid should not be too full, to prevent boiling over.
*At the end of the automatic cooking time although the Rayburn will switch off automatically it will remain hot for hours
after. FOOD MUST BE EMOVED IMMEDIATELY O OVE COOKING WILL ESULT.
*This facility should be used for the main oven only - NOT the lower oven or hotplate.
*When starting from cold add an extra 40 minutes to the cooking time as an allowance for the Rayburn to warm up.
*If a full load is to be cooked add an extra 30 minutes to the total cooking time.
*ENSU E FOOD IS THO OUGHLY COOKED BEFO E SE VING
*In the event of a short term power failure the auto cook will automatically adjust the amount of cooking time. As the
Rayburn retains its heat - OVE COOKING MAY ESULT.
Using the Automatic Cooking Facility
10

11
Using the Minute Minder
Fig. 16 DESN 517068
Fig. 17 DESN 517069
You can check the time remaining by pressing .
When the beeper sounds cancel it by pressing any
button.
To reset the minute minder time; simultaneously press
the [+] and [-] buttons whilst the minute minder function
is selected.
Note: this will clear all automatic programs.
Minute Minder
Press and hold the button (Fig. 16), and then press
the [+] button (or {-] button) until the length of time you
want is shown (Fig. 17).

12
Main Oven Operation
Note: care should be taken not to touch the hotplate, oven combustion chamber door and flue areas unless an
insulated glove is used, as these areas are hot working surfaces and will burn unprotected skin.
lThe oven is indirectly heated from the outside by hot gases from the heat source so that no flame or elements within
the oven means full use can be made of the whole cooking area.
lThe oven is hotter towards the top than the bottom.
lTo heat the main oven and increase the hotplate temperature - turn the cooker control knob to desired setting as
required.
lThere are 5 runners or shelf positions within the oven on which the grid shelves, solid shelf and meat roasting tin fit
directly.
lWhen left on Lsetting the main oven will maintain a low idling temperature suitable for slow cooking .
lAs the Rayburn is made of cast iron, the time for the appliance to heat up and cool down is longer than with a
conventional oven.
Hints
* Do not forget the thermodial reflects the temperature in the middle of the oven, by moving the food higher
or lower or use of the solid plain shelf a hotter or cooler temperature can be achieved.
* The main oven has good all round temperature. Joints of meat gain colour more quickly than in a
conventional oven, this is due to the heating from all round the cast iron oven (not just an element or gas
flame). Moisture is quickly sealed in, giving a succulent moist finish.
* There is so little heat loss when opening the oven door that cakes can be checked without fear of them
sinking.
* For perfect baking results some baked goods such as trays of biscuits, small cakes or items nearer the top
or on the floor of the oven, may need turning during cooking.
* One of the many benefits of the cast iron main oven is that when the oven is hot the floor of the oven is
hotter than that of a conventional cooker and can be used directly for cooking.
* No need to bake quiche pastry cases “blind”, just place the flan dish on the oven floor for “soggy-free”
pastry or finish off the base of fruit pies etc. This position is also useful for shallow frying (a cast iron dish
is recommended) with the added advantage that fat splashes are carbonised so that cleaning is minimal and
cooking smells are taken away through the flue.

13
Cooking with your appliance
Grilling
The top of the oven is where grilling takes place. When the main oven is hot use the meat tin with a grill rack (used on the
highest position) so that the fat can drip into the tray. Position the food on the rack and put into the oven on the highest
runner. The heat from the cast iron roof of the oven will cook and colour the food - turn as necessary.
Turn the grill rack over to the lowest position and it becomes a trivet for roasting meat and poultry. It is also useful as a
cooling rack.
The Hotplate
The rise in temperature of the hotplate corresponds with rise in oven temperature. The higher the main oven temperature
the hotter the hotplate. It is graduated, being hotter on the right side suitable for boiling and cooler on the left side for
simmering and slower cooking.
Hints
* To get the best results when cooking on the hotplate always use good ground bases. This ensures maximum
contact and heat transfer from the heat source to the food being cooked.
* The hotplate can be used directly, for making toasted sandwiches, drop scones, etc, see the ayburn
Cookbook for details.
* Keeping the hotplate free from crumbs and debris will also maximise efficiency. Even a few small crumbs on
the hotplate will considerably slow down the time it takes for a kettle to boil.
* Keep the hotplate as hot as possible by always keeping the lids closed when not in use. This also conserves
fuel.
The Lower Oven
* The temperature of the cast iron lower oven is dependent on the temperature in the main oven.
* As a guide it is around half the temperature of the main oven.
* This means it can be used as a cooking oven, when the main oven is at a higher temperature, ideally 200°C or slightly
higher. Food such as casseroles, meringues and milk puddings can then be cooked satisfactorily.
* When cooking a casserole or meat dishes in the lower oven always start off by allowing casserole to come to the
boil then cook for 5-10 minutes on the hotplate or in the main oven before being transferred to the lower oven.
* Although there are runners on the sides of the oven for the grid shelves/meat tin, dishes may also be cooked on the
floor of the oven.
* Note that if the appliance is left on high setting or run continuously for a long period of time, the temperature of the
lower oven may climb higher than half that of the main oven temperature.
The ayburn Cookbook
The cookbook supplied with your Rayburn is general to all Rayburns. When following the recipes consult these operating
instructions to ascertain details relevant to your Rayburn.

14
Cooking with your appliance
Setting Shelf Approximate Time
Position
SCONES 7 3 10-15 mins
SMALL CAKES 5 4 20 mins (Turn the tray round halfway
through cooking. For best results place the
solid plain shelf on the top runner)
VICTORIA SANDWIC 4 3 + 5 25-35 mins (Move the lower cake up when
the top cake is cooked. For best results
place the solid plain shelf on the top runner)
SEMI-RIC FRUIT CAKE 2-3 5 1 1/2 - 2 hrs
(Dundee, Cherry Cake, etc)
RIC CELEBRATION FRUIT CAKE 1 5 Depending on size
S ORT CRUST TARTLETS 6 2 or 3 15-20 mins
S ORT CRUST PIE 6 4 or 5 45 mins
QUIC E 6 Floor 35-40 mins
PUFF PASTRY 8 2 or 3 10-15 mins
MERINGUES LOW 5 1 1/2 - 2 1/2 hrs
CASSEROLES 1-2 3, 4 or 5 2-3 hrs
BREAD - ROLLS 8 4 or 5 20-30 mins
BREAD - LOAF 8-9 5 30-40 mins
BISCUITS 5 2 or 3 10-15 mins
SOUFFLE 5 4 30-35 mins
YORKS IRE PUDDING 7 2 or 3 25-35 mins
SLOW/FAST ROASTING SEE RAYBURN Any Depending on Joint
COOKBOOK FOR
TIMES
Shelf Positions are counted downwards ie top shelf is No. 1 position (See Fig. 3A)
The positions are a guide only and can of course be altered
COOKING CHA T (MAIN OVEN)

Tested and
recommended
for use on
vitreous
enamel
15
Cleaning and care of your appliance
EMEMBE : BE CA EFUL OF THE HOT APPLIANCE
DO NOT USE A STEAM CLEANE TO CLEAN THIS COOKE
Enamelled Top Plate and Front Plate
lIt is not advisable to put very wet clothes onto the handrail, as this may craze the enamel.
lTo keep the vitreous enamelled surface bright and clean, wipe over daily with a soapy damp cloth, followed by a
clean dry cloth.
lWipe off any condensation streaks on the front plate as they occur or the vitreous enamel may be permanently
discoloured.
lIf milk or fruit juice or anything containing acid is spilt on the top plate or down the cooker, be sure to wipe it
immediately or the vitreous enamel may be permanently discoloured.
lKeep a damp cloth handy while cooking, to wipe up spills as they occur, so that they do not harden and become more
difficult to remove later. Look for cleaners carrying the VEA (Vitreous Enamel Association) approval logo as this
indicates they can be used on the Rayburn.
lFor stubborn deposits, gentle localised soaking, not flooding, is easier than rubbing and hot water and detergent will
soften most burnt on stains in about 10 minutes.
lA soap impregnated pad can be carefully used on the vitreous enamel (look for VEA mark on suitable cleaners).
DO NOT USE AB ASIVE PADS, THAT A E NOT VEA APP OVED, OVEN CLEANE , O CLEANE S CONTAINING
CIT IC ACID ON ENAMELLED SU FACES.
IMPO TANT NOTE: AGA recommend Vitreous Enamel Association approved cleaners for cleaning the vitreous
enamelled surfaces of this product.
But they are unsuitable for use on chrome and stainless steel components, including the hand-rails and their brackets.
The insulating covers should be cleaned regularly with a NON-ABRASIVE mild detergent, applied with a soft (coarse free)
cloth and lightly polished up afterwards with a soft (coarse free) duster or tissue to bring it back to its original lustre.
Oven Door Linings
lUsing oven gloves carefully lift off the oven doors, lay them on a tea towel to protect the enamel. They can then be
cleaned with a cream cleanser or soap impregnated pad. Do not however, immerse the doors in water as they are
packed with insulating material which will be damaged by excessive moisture.
Insulating Lids
lChrome Wipe over with a soapy damp cloth followed by a polish with a clean dry cloth.
lLinings The linings of the insulating lids may be cleaned with a cream cleanser or soap impregnated pad.
Open the lids to allow them to cool a little before cleaning.
Ovens and Hotplate
lUse a wirebrush for cleaning the hotplate to remove any burnt on spills.
lIn the main oven, spills and fat splashes are carbonised at high temperatures. Occasionally brush out with a wire
brush. Do not use oven cleaners.
lThe lower oven should also be brushed or wiped out occasionally.
DO NOT USE ANY OVEN CLEANE S
Accessories
lOven furniture such as roasting tins, solid plain shelves, grid shelves and grill racks should be cleaned in hot soapy
water, soaking if necessary. A nylon scouring pad can also be used.
DO NOT PLACE IN THE DISHWASHE O USE CAUSTIC CLEANE S
VITREOUS
ENAMEL
ASS.

16
Servicing or Fault
BU NE ESET
SEE FIG. 18
If a fault occurs on the burner then it automatically shuts
down and the red button on the front plinth will be
illuminated. This can be reset, after 1 minute by depressing
the button. The reset button is located in the lower plinth
panel.
OPE ATE BY P ESSING WITH FINGE ONLY
Please wait at least 60 seconds between resetting the
lockout button.
If for example the storage tank has been replenished after
the oil supply ran out, and resetting the lockout button does
not light the burner immediately, it will be necessary to
repeat the sequence.
Continued lockouts indicate a burner or oil supply
malfunction. The fault should be diagnosed and rectified.
In the event of repeated failure, switch off the oil and
electrical supply to the appliance and contact your
installer/service engineer.
FLUE SAFETY DEVICE (IF THE BU NE GOES OUT O
WILL NOT OPE ATE)
For safety purposes a flue safety device is fitted. This will
only operate under adverse flue conditions. If the switch has
operated, it should be pushed in to reset and the pilot re-lit.
If this problem persists contact the local engineer to
determine and rectify the cause. It is important not to re-set
more than once as this may indicate a flue blockage.
OIL LEAK O FAULT
If an oil leak or fault exists or is suspected the unit must be
isolated from the oil and electrical supply. The appliance
must not be used until the fault has been rectified.
Advice/help should be obtained from the installer/servicing
company.
POWE FAILU E
In the event of a short term power failure the clock display
will disappear and then return on the power supply being re-
instated.
owever if the power supply is interrupted for any length of
time the clock display will be lost. Follow procedure ‘TO
SET TIME’.
FUEL
Please endeavour to see that when the fuel is being
delivered into the storage tank, that the appliance is left off
during delivery, and preferably for a period of 1 hour
afterwards to allow sediment within the tank to settle.
To avoid break downs through fuel starvation avoid running
out of fuel. Order a supply in ample time
SE VICING
With normal use the cooker will need an annual flueway
clean and burner maintenance.
An additional flue-way clean half-way through the season
may be necessary in some cases - see Servicing
Instructions.
THE EXTE NAL FLUE
The extractor fan should be regarded as a consumable item
and replaced every 2 years.
A OT APPLIANCE CANNOT BE SERVICED.
The cooker thermostat knob should be turned OFF the night
before the day of the servicing so that the appliance will
have cooled down.
Fig. 18
BURNER RESET
BUTTON
FLUE SAFETY
DEVICE

17

18

19

20
For further advice or information contact your
local distributor/stockist
With AGA Rangemaster’s policy of continuous
product improvement, the Company reserves the
right to change specifications and make
modifications to the appliance described at any
time.
Manufactured by
AGA Rangemaster
Station Road
Ketley Telford
Shropshire TF1 5AQ
England
www.rayburn-web.co.uk
www.agacookshop.co.uk