Raypak 1005-2005 User manual

Catalog No.: 6000.37 Effective: 9-15-08 Replaces: NEW
Job:
Engineer:
Contractor:
Prepared By: Date:
Model: Indoor/Outdoor:
97% Thermal Efficiency at Full Rate; Up to 99% at Part Load
100% Factory Fire Tested
Maximum Outlet Water Temperature: 160°F
Minimum Acceptable Inlet Water Temperature: 50°F
Full Safety Diagnostics with History
Footprint: Less Than 10.8 ft2
Limited Twenty-Five-Year Thermal Shock Warranty
Limited Ten-Year Primary Heat Exchanger Warranty
Limited Five-Year Secondary Heat Exchanger Warranty
Full Electronic Modulation, Constant Ratio 4:1 Turndown
Digital Controller with LCD Display
Status Display Lights
Heat Exchanger
Bronze Headers
ASME HLW Stamped; 160 PSIG
MAWP
National Board Listed
Cupro Nickel Fin Tubing
ASME Powder-Coated Tube Sheet
Silicone High Temp O-Rings
ASME Pressure Relief Valve
125 PSIG – Standard (Loose)
150 PSI Air Vent, Auto
T&P Gauge (Loose)
Stainless Steel Secondary Heat
Exchanger
Stainless Steel Evaporator Plate
Boiler Pump: Bronze, HP,
120V, 1∅, 60Hz
Control
120V, 60Hz, 1Ø, Power Supply
120/24V 60Hz Transformer
Ignition Module
3-Try – Standard
Single-Try – Option C-6
Hot Surface Ignition (HSI)
Remote Flame Sensor
High Limit Control, Auto Reset
On/Off Power Switch
Flow Switch
Blocked Vent Pressure Switch
Combustion Air Proving Switch
Freeze Protection
Pump Switch
Pump Time Delay
Blocked Condensate Switch
Control (cont.)
Diagnostics Panel with LCD Display,
2 lines, 20 characters
Digital Temperature Control
Water Temperature Sensors (3)
Cold Water Protection
Burner
Ultra-Low NOx: Less than 20 PPM
(Natural Gas Only)
Gas Train
Fuel
Natural Gas
Propane
Zero Governor Regulator
Dual-Seat Combination Valve
Electronic Firing Mode (WHP)
Construction
Indoor/Outdoor Construction
Front Controls Enclosed
PolyTuf Powder Coat Finish
Rear Connections (Water, Gas, Vent,
Electrical, Comb. Air, Cond. Drain)
Combustion Air Filter
Design Certified ANSI Z21.10.3/CSA 4.3
Venting
Vent Termination
Outdoor or Indoor, Vertical –
Option D-11
Indoor, Horizontal – Option D-15
Extractor - Optional
By others
Not required
Multi-Boiler Digital Temp Controllers
B-36 TempTracker Mod+,
2-4 Water Heaters
B-37 TempTracker Mod+,
5-10 Water Heaters
B-38 TempTracker Mod+,
11-16 Water Heaters
Options
F-10 Low Water Cut-Off, Remote
Probe
I-5 High Limit, Manual Reset,
Adj., 100-200°F
S-1 Low Gas Pressure Switch,
Manual Reset
S-2 High Gas Pressure Switch,
Manual Reset
Z-12 Condensate Neutralizer Kit
Regulatory Agency Requirements
XTherm
™
- Type WHP
Water Heaters
Models 1005-2005

Catalog No.: 6000.37 Effective: 9-15-08 Replaces: NEW
XTherm – Type WHP
Models 1005-2005 Model
Model
MBTUH Dimensions (in.) Amp Draw** Ship
Weight
(WHP-) B D E F G* K L M N P R Y
Heater w/ Pump (Lbs.)
Input Output Height NPT Flue Ø C/A Ø Pump
1005 999 969 55-1/8 45 47-1/8 36-1/2 1-1/4 6 40-1/16 11-1/2 6 47-1/8 8-1/16 6-1/16 22 1/2 – 7 1065
1505 1500 11455 67-1/8 57 59-1/16 38-1/2 1-1/4 8 52-1/16 12-5/8 8 59-1/8 8-3/16 6-1/16 26 3/4 -11 1234
2005 1999 1939 81-1/8 71 71-3/16 38-1/2 2 8 64-1/16 12-5/8 8 73-1/8 8-3/16 6-1/4 35 1 - 14 1461
Note: Ratings shown are for elevations up to 4,500 feet. For installations at elevations
above 4,500 feet, please consult the factory for additional instructions. * For Propane Gas, all models are 1” ** Supply breaker must have delayed trip.
RATES OF FLOW (GPM)
Maximum Flow Minimum Flow
Model
(WHP-) GPM ∆T (°F) GPM ∆T (°F)
1005 113 17 47 40
1505 113 25 71 40
2005 116 33 95 40
CLEARANCES (in.)
Front Rear Right Left Top Floor Vent
Certified Minimum 24 12 1 1 0 0 1
Recomm. Service 24 36 24 1 10 n/a n/a
NOTE: Primary/Secondary plumbing
is mandatory for proper operation.