Raytec Caf-Cart User manual

Phone [phone]
Toll-Free [phone]
Fax [phone]
Raytec LLC 544 Gristmill Road, Ephrata, PA 17522
Instructions for Assembling the Caf-Cart
Tools Required
2- 7/16” wrenches
2- ½” wrenches
1- Flathead screwdriver
1- Pliers
Parts:
1- plywood floor
2- Lower Side Panel
2- Upper Side Panel
1- Green Front
Frame
1- Green
Back Frame
1- Tube Axle Frame Assembly
1- Tube Handle Frame
2- Axles
2- Connecting Sleeves
2-Handle Latches 1- Door
1- Lower Door Hinge
1- Bolt Pack
2 Wheels

Phone [phone]
Toll-Free [phone]
Fax [phone]
Raytec LLC 544 Gristmill Road, Ephrata, PA 17522
Steps
1. Attach the floor panel to the lips of both lower side panels with four ¼ x 1” carriage bolts (bolt
head goes inside of the cart) lock washers and nuts.
2. Attach the green front frame with yoke rods to lower panels using ¼ x 5/8” machine bolts (bolt
head goes outside of the frame) lock washers and nuts. Do NOT tighten bolts until step #4 is
complete.
3. Assemble green rear door frame in the same manner. Put the door in position and attach the
lower door hinge.
4. Bolt the upper side panels in place. Tighten ALL BOLTS.
5. Assemble handle tube frame to axle frame assemble using the
connecting sleeves and four ¼ x 1½” stove bolts with lock washers
and nuts. Support rod over the axle hole is on the top. Be sure that
the handle is inserted bending upwards.
Step 1 Step 2
Step 4
Step 3
Lower Door hinge
Support rod on top.

Phone [phone]
Toll-Free [phone]
Fax [phone]
Raytec LLC 544 Gristmill Road, Ephrata, PA 17522
6. Mount the tube frame assembly to the box. Use the four 5/16 “ x ½” machine bolts and lock
washers to mount the bushing plates to the lower portion of the front yoke end. Be sure bushing
plates are turned upward when mounting. Bolts will be above the tube in front of Caf-Cart when
mounted.
7. Put wheels in axle tube frame assembly and slide axles in from the outside. Use the cotter keys to
lock the axles.
8. Fasten left and right latches to rear door frame with hooks outside using four ¼” x 5/8” machine
bolts and lock washers. Adjust alignment so that the handle hooks neatly.
9. If Equipped, Install Head-Lok in the same fashion it is mounted on the cardboard. Mount bottom
of gate rod with 5/16” machine bolt from inside to outside. Put flat washer between gate and rod
mounting bracket. Mount gate rod with chain catch on right (points up). Put end of chain between
frame and guide. The first link should be coming away from the mounting point at down and to the
right (about 4:00).
10. If tires are air-filled, inflate to 40 psi.
Step 6 Step 8