Re T-one ULS User manual

.ENG.
T-one ULS
Servo-diameter with TAPER function
USER’S MANUAL


T-one ULS
Rev. 06/18 I
Contents
Warnings..........................................................................................................................................................1
Intended use of the device...........................................................................................................................2
“Taper tension” function...............................................................................................................................3
“Selematic” function......................................................................................................................................4
Instrument functioning .................................................................................................................................6
Programming..................................................................................................................................................8
Quick start-up.................................................................................................................................................10
Installation .................................................................................................................................................. 10
Adjustment mode...................................................................................................................................... 10
Calibration functions................................................................................................................................. 10
Electrical connection diagrams ...................................................................................................................12
Instrument inputs / outputs description...................................................................................................14
Power supply.............................................................................................................................................. 14
Digital inputs .............................................................................................................................................. 14
Digital outputs............................................................................................................................................ 14
Analog input AIN0..................................................................................................................................... 14
Analog input AIN1...................................................................................................................................... 15
Analog output proportional to the diameter........................................................................................ 15
Analog output adjustment....................................................................................................................... 15
Detailed description of the programming functions ..............................................................................16
Function 1 – Braking in STOP.............................................................................................................................................16
Function 2 – STOP braking variation percentage........................................................................................................16
Function 3 – Password check ............................................................................................................................................16
Function 4 – Accessing the calibration...........................................................................................................................16
Function 8 – Machine tension in PRIORITY STOP........................................................................................................16
Function 10 – Taper percentage .......................................................................................................................................16
Function 11 – Taper start diameter...................................................................................................................................17
Function 12 – Taper end diameter....................................................................................................................................17
Function 13 – Minimum braking in AUTO.......................................................................................................................17
Function 15 – ACC time........................................................................................................................................................17
Function 16 – Inertia contribution in ACC.......................................................................................................................17
Function 17 – DEC time........................................................................................................................................................17
Function 18 – Inertia contribution in DEC.......................................................................................................................18
Function 25 – Activation mode for alarms....................................................................................................................18
Function 26 – First alarm threshold.................................................................................................................................18
Function 27 – Second alarm threshold...........................................................................................................................18
Function 28 – Alarms displaying ......................................................................................................................................18
Function 30 – Setting the diameter input .....................................................................................................................18
Function 31 – Decimal point...............................................................................................................................................19
Function 32 – Maximum diameter...................................................................................................................................19
Function 33 – Calibrating the maximum diameter value..........................................................................................19
Function 34 – Minimum diameter....................................................................................................................................19
Function 35 – Calibrating the minimum diameter value...........................................................................................19
Function 36 – Enabling the remote set point ...............................................................................................................19
Function 37 – Setting the minimum value of remote set point ..............................................................................20
Function 38 – Setting the maximum value of remote set point.............................................................................20

T-one ULS
Rev. 06/18 II
Function 39 – Remote control...........................................................................................................................................20
Function 50 – Braking section 1 percentage (SECT.1) ................................................................................................20
Function 51 – Braking section 2 percentage (SECT.2)................................................................................................20
Function 52 – Braking section 3 percentage (SECT.3)...............................................................................................21
Function 70 – Type of adjusted output..........................................................................................................................21
Function 73 – Display filter.................................................................................................................................................21
Function 74 – Analog inputs filter....................................................................................................................................21
Function 75 – Setting the password................................................................................................................................21
Function 76 – Functions reset...........................................................................................................................................21
Function 77 – Display brightness .....................................................................................................................................22
Function 78 – Firmware version.......................................................................................................................................22
Technical specifications ................................................................................................................................23
Analog section ........................................................................................................................................... 23
Digital section............................................................................................................................................. 23
Others characteristics ............................................................................................................................... 23
Mechanical dimensions .................................................................................................................................24
Guarantees ......................................................................................................................................................25
Revision history..............................................................................................................................................26

T-one ULS
Rev. 06/18 1/26
Warnings
The present manual is for device fitters and operators. It provides indications on the intended use of the
device, technical specifications and instructions for installation, adjustment and use.
This manual is an integral part of the device and must be kept until the device is decommissioned. It reflects
the technical state of the device at the time of its sale.
The plant builder may include the present manual in the documentation for plant use.
Re S.p.A. reserves the right to update its production and/or manuals without updating products already sold
and previous manuals.
Since the device forms part of a plant, the plant builder is responsible for ensuring that all parts comply with
the laws in force in the country in which it is installed.
The device must be fitted and adjusted by qualified technical personnel.
It may be moved manually.
Information about device recovery
- In European Union member states
The device falls within the electrical and electronic equipment category, which must be disposed of not
amongst undifferentiated urban waste, but through separate collection. Therefore, at the end of the
device’s lifetime, it must be disposed of in conformity with the European standards adopted in the
member state in which it was installed.
WEEE (Waste Electrical and Electronic Equipment) may be intended for individual, collective or mixed
collection and recovery systems at designated centres (for more information contact the relevant local
authorities) or may be returned to the distributor when a new item of equipment is purchased. This
eliminates or reduces potentially negative effects on the environment deriving from improper use of the
equipment or parts of it.
For correct waste management, the relevant authorities promote the reduction of final waste disposal by
means of re-use, recycling and other forms of recovery to obtain raw materials from waste.
In the event of illegal disposal of WEEE, offenders will be punished in accordance with the sanctions
established by the member state in which it was installed.
- In non-EU countries
Recovery and final disposal of the device must be carried out in conformity with the standards in force in
the country in which it was installed. It may be advisable to take into account the information provided
regarding European Union member states.
The device bears a clear, visible and indelible indication allowing identification of the
manufacturer and the separate collection symbol (symbol on side).
This symbol, showing a wheelie bin with a cross through it, unequivocally indicates that the
device was released after 13.08.2005 and that it must be subject to separate collection.

T-one ULS
Rev. 06/18 2/26
Intended use of the device
The T-one ULS tension adjustment system has been designed to be integrated, embedded, within an
industrial plant.
The instrument features a front panel to control the adjustment parameters and to program and calibrate the
instrument itself.
The T-one ULS automatic adjustment system is used to update the torque of a brake or clutch based on the
diameter value of the reel, by performing a servo diameter open loop adjustment. The “Taper tension”
function (described in the following sections) lets you set the progress of the torque in relation to the
diameter.
The T-one ULS regulator acquires an analogue signal called “diameter reference”, that can be supplied by an
ultrasound sensor (e.g. US3), from the potentiometer of a feeler roller or from any distance sensor (the
accepted signals are 0÷10Vdc or 4÷20mA), processes it and based on this and the setpoint set, it updates the
torque on the brake/clutch.
Adjustment with unwinder: When the diameter is at the maximum level, the output set on the brake has the
setpoint set, during the unwinding of the reel the torque decreases proportionally to the diameter based on
the “Taper tension” settings, until the minimum diameter is reached. If the reel in use has a larger range in
diameter and in weight, you can manage up till three different braking sections (appropriately configured)
through the “Selematic” function.
Adjustment with rewinder: When the diameter is at the minimum level, the output on the clutch has the
value processed proportionally to the diameter and/or based on the “Taper tension” settings, during the
rewinding of the reel the torque increases proportionally to the diameter based on the “Taper tension”
settings, until (at the maximum diameter) the setpoint set is reached
The device is not suitable to work outside, in corrosive, explosive or highly dusty environments.

T-one ULS
Rev. 06/18 3/26
“Taper tension” function
The “Taper tension” function is normally used to avoid that the material on the reel is too tensioned (or not
sufficiently tensioned) as the diameter increases, and vice versa. It allows to change the brake use
percentage automatically, according to the diameter of the reel, and it is normally used on the rewinders, but
in some cases, it is also useful on the unwinders.
Rewinders:
The use percentage of brake or clutch has
a value calculated according to the
diameter until the diameter is less than
the Taper start value set (F.11), then it
decreases (or increases) as the diameter
increases, until it reaches, at the Taper
end diameter (F.12), the set point value
decreased (or increased) by the Taper
percentage set (F.10).
Example:
if you set: F.10 = -20 (Taper percentage) there will be: OUT = OUT if diameter < 200
F.11 = 200 (Taper start diameter) OUT = OUT - 10% if diameter = 500
F.12 = 800 (Taper end diameter) OUT = OUT - 20% if diameter = 800
Unwinders:
The use percentage of brake or clutch
has a value calculated according to the
diameter until the diameter is more than
the Taper start value set (F.11), then it
decreases (or increases) as the diameter
decreases, until it reaches, at the Taper
end diameter (F.12), the set point value
decreased (or increased) by the Taper
percentage set (F.10).
Example
if you set: F.10 = -20 (Taper percentage) there will be: OUT = OUT if diameter > 800
F.11 = 800 (Taper start diameter) OUT = OUT - 10% if diameter = 500
F.12 = 2
00
(
T
ape
r
e
n
d
d
i
a
m
ete
r
)
OU
T =
OU
T - 2
0%
if
d
i
a
m
ete
r = 2
00
Setpoint (kg)
% taper > 0
% taper < 0
D
min
D
start
taper
D
end
taper
D
max
Diameter
(mm or inch)
Setpoint (Kg)
% taper > 0
% taper < 0
D
min
D
end
taper
D
start
taper
D
max
Diameter
(mm or inch)

T-one ULS
Rev. 06/18 4/26
“Selematic” function
When working reels with high diameter and weight ranges, in order to maintain the same material tension,
the torque required from the brake when the reel has the maximum diameter is much higher than the
torque requested from the brake when the reel has the minimum diameter. Therefore, the brake must size
itself dynamically to adjust itself to the instantaneous torque requested, rendering the adjustment more
sensitive even when low torque levels are required from the brake.
The “Selematic” function manages, through two electro valves, the activation of three different braking
sections (section 1 is always active) whose torque percentages are known. In this way it sizes the brake
according to the instantaneous torque requirements.
The figure shows the pneumatic connection diagram of the three braking sections to the 2 electro valves and
to the transducer.
How to assign the calipers to the braking sections
SECT.1 Calipers that develop the smallest torque of the brake must be connected in section 1 (in the
example a caliper at 16%).
SECT.2 Calipers that develop a higher torque than the calipers in SECT.1 must be connected in section 2 (in
the example a caliper at 40%).
SECT.2 max (maximum value that can be assigned to section 2) = SECT.1 x 4 (in the example 64%)
SECT.3 Calipers that develop the highest torque must be connected in section 3 (in the example a caliper
at 100% plus a caliper at 40%).
SECT.3 max (maximum value that can be assigned to section 3) = (SECT.1+SECT.2) x 4 (in the
example 224%)
Note: All the examples refer to the maximum configuration, that is three braking sections.
However, only two braking sections can be set (SECT.1 and SECT.2) as long as the assignment criteria set out
above are complied with, and you set SECT.3 = 0, as it is absent and unusable.
RE calipers torque percentages
The torque percentage developed by each
caliper is shown by the colour found on the
actual caliper:
Black = 100 %
Red = 40 %
Blue = 16 %
Yellow = 10 %
SECT.3
SECT.2
BRAKE
40%
16%
SECT.1
40%
STD
EV.0
A
EV.1 P
R
A
TRANSD. 1

T-one ULS
Rev. 06/18 5/26
How to set the “Selematic” work mode
Perform these settings by following the order set out.
1. Enter in function F.50 the calipers percentages total in SECT.1 (in the example 16%)
2. Enter in function F.51 the calipers percentages total in SECT.2 (in the example 40%)
3. Enter in function F.52 the calipers percentages total in SECT.3 (in the example 140%)
Pneumatic and electrical connection of the electro valves
The pneumatic and electrical connection is shown in the figure below.
For the correct operation of the system, follow the pneumatic connection of the electro valve EV.0 to the
SECT.2, and the electro valve EV.1 to the SECT.3 as shown in the previous page. The air path between the
electro valves and the brake caliper must be as short as possible.
12
12 0V
1 2
Electro valve
connector
rear view
EV.0
12
12
1 2
Electo valve
connector
rear view
EV.1
0V RP
A
CONNECTOR E.V. FORM B IND. PROTECT. CIRCUIT
(Code Re E0304072)
*
*
Electro valve
pneumatic symbols
*
13 242321 2220191817161514
CN2 T-One
24Vdc

T-one ULS
Rev. 06/18 6/26
Instrument functioning
General information
The front panel features a seven-segments led display with four numbers and two bar graphs displays to
display all the adjustment parameters. The keypad allows access to the device programming and calibration.
The state led provides information on the instrument functioning state.
Display
Outside the programming environment, the display shows the diameter, detected by the “diameter
reference” input. Use the set key (see § Keypad on the next page) to display the set percentage of
brake/clutch use (set point).
In programming, use the enter key, to display the programming functions or the values of the associated
parameters.
Bar graphs display
The front panel features two bar graphs displays:
Display IN: visualizes the percentage, in relation to the full scale, of the diameter detected.
Display OUT: visualizes the use percentage of the brake/clutch of the signal on the adjusted output.
States LEDs
Display
Bar graphs display

T-one ULS
Rev. 06/18 7/26
States led
Every instrument functioning state is represented by a combination of on or blinking state leds:
auto led on regulator in AUTO state (machine running)
auto led blinking regulator in ACC state (machine in acceleration ramp)
stop led on regulator in STOP state (machine stopped)
stop led blinking regulator in DEC state (machine in deceleration ramp)
stop and auto leds on regulator in PRIORITY STOP state
zero led on regulator in ZERO state (brake release)
prog led on or blinking instrument in PROGRAMMING
cust led off if the Selematic mode is active, it indicates that only the SECT.1 braking section is active
cust led blinking if the Selematic mode is active, it indicates that the SECT.1 and SECT.2 braking
sections are active
cust led on if the Selematic mode is active, it indicates that all the braking sections are active:
SECT.1, SECT.2 e SECT.3
Keypad
The keypad functions are described below.
KEY FUNCTION
Pressing the auto/stop key switches the instrument from the STOP state to the AUTO state
and vice versa. (For the remote management of the AUTO/STOP states see F.39 on page
20).
Out of programming: pressing the set key, the display shows the set point as brake use
percentage; its value can be modified by using the up or down keys.
In programming (prog led blinking): keeping the set key pressed displays the diameter
value
Pressing the zero key switches the instrument from the STOP state to the ZERO state and
vice versa. The ZERO state is only applied if the device is in the STOP state. (The ZERO state
can be activated from the panel also when other remote controls are active)
Keep the enter key pressed for around a second to access the programming environment.
In programming, pressing the enter key switches the instrument display from the general
function (prog led blinking) to the relative parameter (prog led on).
Out of programming: pressing the up key displays the “total” percentage of brake use.
In programming: pressing the up key increases the function number (prog led blinking)
or increases the associated parameter value (prog led on).
Out of programming: pressing the down key displays the output calculated by the Taper
function
In programming: pressing the down key decreases the function number (prog led
blinking) or decreases the associated parameter value (prog led on).

T-one ULS
Rev. 06/18 8/26
Programming
The following is a summary of the device programming functions available. For a more detailed description,
consult §Detailed description of programming functions on page 17.
Function Display Function description Value range Factory
setting
STOP F.1 Braking in STOP 0÷100.0 10.0
F.2 STOP braking variation percentage 0÷100.0 50
F.3 Password check 0÷1000 0
F.4 Accessing the calibration * *
PRIORITY STOP F.8 Machine tension in PRIORITY STOP 0÷100.0 60.0
AUTO F.10 Taper percentage ± 100 0
F.11 Taper start diameter 0÷Max. diam. 800
F.12 Taper end diameter 0÷Min. diam. 300
F.13 Minimum braking in AUTO 0÷100.0 0.0
ACCELERATION F.15 ACC time 0÷120 0
F.16 Inertia contribution in ACC ± 100 0
DECELERATION F.17 DEC time 0÷120 0
F.18 Inertia contribution in DEC ± 100 0
ALARMS F.25 Activation mode for alarms 0÷2 0
F.26 First alarm threshold 0÷Min. diam. Min. diam.
F.27 Second alarm threshold 0÷Max. diam. Max. diam.
F.28 Alarms displaying 0÷1 0
CALIBRATION F.30 Setting the diameter input 0÷1 1
F.31 Decimal point 0÷2 0
F.32 Maximum diameter 0 1000
F.33 Calibrating the maximum diameter value * *
F.34 Minimum diameter 0 100
F.35 Calibrating the minimum diameter value * *
F.36 Enabling the remote set point 0÷1 0
F.37 Setting the minimum value of remote set point * *
F.38 Setting the maximum value of remote set point * *
F.39 Remote control 0÷1 1
SELEMATIC F.50 Braking section 1 percentage (SECT.1) 0÷400 200
F.51 Braking section 2 percentage (SECT.2) 0÷400 0
F.52 Braking section 3 percentage (SECT.3) 0÷400 0
GENERAL
SETTINGS
F.70 Type of adjusted output 0÷1 0
F.73 Display filter 0÷100 80
F.74 Analog inputs filter 0÷100 80
F.75 Setting the password 0÷1000 0
F.76 Functions reset * *
F.77 Display brightness 1÷10 10
F.78 Firmware version * *

T-one ULS
Rev. 06/18 9/26
To enter the programming environment keep pressed the enter key for about one second: the display shows
F.1.
To scroll the programming function menu use the up or down keys.
To edit function parameters:
▪select the desired function number;
▪press the enter key: the display shows the value set in the function;
▪press up or down keys and set the desired value;
▪press enter to confirm.
To exit the programming environment select function 1 and press the down key or select function 78 and
press the up key.

T-one ULS
Rev. 06/18 10/26
Quick start-up
This section describes the installation and test procedures that must be carried out if you wish to set the
instrument up quickly.
A more detailed description of how each function works is given in § Detailed description of programming
functions (page 16).
Installation
1. Fit the T-one ULS regulator.
2. Make the electrical connections as illustrated in § Electrical connection diagrams (pages 12-13).
3. Connect the instrument to a power supply.
Adjustment mode
4. Press the enter key and keep pressed for about one second, to enter the programming environment;
the display shows F.1.
5. Use the up key to select function 4.
6. Press the enter key: the word “CAL” flashes on the display for a few seconds; then, the calibration
functions needed for the quick start-up of the instrument are given in sequence.
Note: During calibration the instrument can not perform the states switch, neither by frontal nor by
remote, except for PRIORITY STOP.
Calibration functions
7. F.30 appears on the display: use this function to set the analog input from which the “reference
diameter” will be acquired
press enter and the function value set is displayed;
using the up or down keys set the value to 0to use the AIN1 input (0÷10Vdc) or 1to use the
AIN0 input (4÷20mA);
press enter to confirm and up to move onto the next function.
8. F.31 appears on the display: use this function to set the position of the decimal point in the diameter
displaying;
press enter and the function value set is displayed;
using the up or down keys set the value to 0to have not the decimal point (0000), 1to have one
digit after the decimal point (000.0) or 2 to have two digits after the decimal points (00.00);
press enter to confirm and up to move onto the next function.
9. F.32 appears on the display: use this function to set the maximum diameter value;
press enter and the function value set is displayed;
using the up or down keys set the maximum diameter value;
press enter to confirm and up to move onto the next function.
10. F.33 appears on the display:
position the reel with the maximum diameter on the unwinder/rewinder, position the diameter
sensor correctly and calibrate it, if necessary (if using the US3 sensor, see the relative user
manual);
press enter, the word “YES” flashes on the display for a few seconds if the gain calibration was
successful;

T-one ULS
Rev. 06/18 11/26
press up to move onto the next function.
11. F.34 appears on the display: use this function to set the minimum diameter value;
press enter and the function value set is displayed;
using the up or down keys set the minimum diameter value;
press enter to confirm and up to move onto the next function.
12. F.35 appears on the display:
position the reel with the minimum diameter on the unwinder/rewinder, position the diameter
sensor correctly and calibrate it, if necessary (if using the US3 sensor, see the relative user
manual);
press enter, the word “YES” flashes on the display for a few seconds if the gain calibration was
successful, otherwise the word “BAD” flashes (in this case see the note on page 19);
press up to move onto the next function.
13. F.36 appears on the display: use this function to set the tension set point control;
press enter and the function value set is displayed;
using the up or down keys set the value to 0to control the set point by keypad or 1to manage it
through the analog input (AIN0 or AIN1 depending on F.30);
press enter to confirm;
if the remote set point is enabled (F.36 = 1), press the up key to move onto the function 38 and
then onto the function 39 to set the analog reference;
if the remote set point is disabled (F.36 = 0), press the up key to move onto the function 39.
14. F.37 appears on the display;
adjust the analog input so that it supplies the minimum current or voltage to the instrument (e.g.:
4mA or 0V), depending if AIN0 or AIN1 is used (see F.30);
press enter, the word “YES” flashes on the display for a few seconds; then function 37 is
displayed again;
press up to move onto the next function.
15. F.38 appears on the display;
adjust the analog input so that it supplies the maximum current or voltage to the instrument (e.g.:
20mA or 10V), depending if AIN0 or AIN1 is used (see F.30);
press enter, the word “YES” flashes on the display for a few seconds; then function 38 is
displayed again;
press up to move onto the next function.
16. F.39 appears on the display: use this function to set the AUTO/STOP states control;
press enter and the function value set is displayed;
using the up or down keys set the value to 0to control the states by keypad or 1to manage them
through the digital input AUTO/STOP;
press enter to confirm and up to move onto the next function.
17. F.70 appears on the display: use this function to set the type of output to control the brake/clutch;
press enter and the function value set is displayed;
using the up or down keys set the value to 0if you wish to use a 0÷10V output or 1 for a 4÷20mA
output;
press enter to confirm and up to exit the programming environment.

T-one ULS
Rev. 06/18 12/26
Electrical connection diagrams
Inputs / Outputs Type Electrical
characteristics
AIN0 Analog input 4÷20mA
AIN1 Analog input 0÷10Vdc
Auto/Stop Digital input 0÷24Vdc
Priority stop Digital input 0÷24Vdc
Brake control output Analog output 0÷10Vdc
Prop. diameter output Analog output 0÷10Vdc
ALL.0 Digital output Relay 24Vdc
750mA max
ALL.1 Digital output Relay 24Vdc
750mA max
The instrument must be connected to the
zero potential by using the screw located
close to the CN1 contact
The connection to ground must be
as short as possible 16
ALL.0
1513 14
Power supply
2
14
3
NC
+ -
Analog output
Brake control analog output
AIN1
ALL.1
- + - + - +
242319 20 21 22
17 18
965871110 12
NC
NC
NC
NC
NC
NC
0V
AIN0
+ -
DIN0 (Auto/Stop)
DIN1 (Priority stop)
(proportional to the diameter)
CN1
CN2

T-one ULS
Rev. 06/18 13/26
With the “Selematic” function activated
Inputs / Outputs Type Electrical
characteristics
AIN0 Analog input 4÷20mA
AIN1 Analog input 0÷10Vdc
Auto/Stop Digital input 0÷24Vdc
Priority stop Digital input 0÷24Vdc
Brake control output Analog output 0÷10Vdc
Prop. diameter output Analog output 0÷10Vdc
EV.0 Digital output Relay 24Vdc
750mA max
EV.1 Digital output Relay 24Vdc
750mA max
The instrument must be connected to the
zero potential by using the screw located
close to the CN1 contact
The connection to ground must be
as short as possible 161513 14
2
14
3
NC
+ -
- + - + - +
242319 20 21 22
17 18
96
58
71110 12
NC
NC
NC
NC
NC
NC
+ -
Power supply
0V
AIN0
EV.0
AIN1
EV.1
DIN0 (Auto/Stop)
Analog output
Brake control analog output
DIN1 (Priority stop)
(proportional to the diameter)
CN1
CN2

T-one ULS
Rev. 06/18 14/26
Instrument inputs / outputs description
Power supply
Pin 1 ( + ); Pin 2 ( - )
The instrument must be supplied with a continuous voltage of 24Vdc.
Digital inputs
AUTO/STOP
Pin 13
The input is active if F.39 = 1.
If it’s in the “HIGH” logic state (+24Vdc) the device switches to the AUTO state, otherwise it is in the STOP
state.
PRIORITY STOP
Pin 14
If it’s in the “HIGH” logic state (+24Vdc) the device switches to the PRIORITY STOP state, supplying the
constant output voltage set in function 8.
The PRIORITY STOP state has priority over all the other states.
Digital outputs
The digital outputs signal the alarms in normal work conditions (and if F.25 > 0 ), they operate the electro
valves if the Selematic management of the brake is active.
Alarm 0
Pin 15; Pin 16
Relay output that signals that the first alarm thresholds have been exceeded (F.26). A luminous/acoustic
signal or the digital input of any control device can be connected to the output (e.g. PLC).
Alarm 1
Pin 17; Pin18
Relay output that signals that the second alarm thresholds have been exceeded (F.27). A luminous/acoustic
signal or the digital input of any control device can be connected to the output (e.g. PLC).
EV.0
Pin 15; Pin 16
Relay output to connect to the electro valve to include or exclude SECT.2 of the brake.
EV.1
Pin 17; Pin18
Relay output to connect to the electro valve to include or exclude SECT.3 of the brake.
Analog input AIN0
Pin 20 ( + ); Pin 19 ( - )
The signal must be 4÷20mA, ΔI > 2,2mA.

T-one ULS
Rev. 06/18 15/26
Diameter reference
If F.30 = 1.
It accepts an analog reference proportional to the diameter. It can come from an ultrasound sensor (e.g.
US3), or from any sensor or controller that has a 4÷20mA signal.
Remote set point
If F.30 = 0.
It accepts an analog reference proportional to the maximum SETPOINT (100.0) desired for the material; a
potentiometer (manual setting) or the analog output of any control device can be connected to it (e.g. PLC).
Analog input AIN1
Pin 20 ( + ); Pin 19 ( - )
The signal must be 0÷10V, ΔV>1,1V.
Diameter reference
If F.30 = 0.
It accepts an analog reference proportional to the diameter. It can come from an ultrasound sensor (e.g.
US3), from the potentiometer of a feeler or from any sensor or controller that has a 0÷10Vdc signal.
Remote set point
If F.30 = 1.
It accepts an analog reference proportional to the maximum SETPOINT (100.0) desired for the material; a
potentiometer (manual setting) or the analog output of any control device can be connected to it (e.g. PLC).
If you use a potentiometer (manual setting) the potentiometer supply tension is provided by Pin 8 (9V).
Analog output proportional to the diameter
Pin 22 ( + ); Pin 21 ( - )
The output signal is 0÷10V.
Proportional to the diameter
It provides an analog reference which can be used to display on a remote display the reel diameter detected.
Analog output adjustment
Pin 24 ( + ); Pin 23 ( - )
Type of output signal:
if F.70 = 0 0÷10V
if F.70 = 1 4÷20mA
Brake or clutch control
It provides a command analog reference (torque adjustment) for a brake/clutch; the analog input of the
electro-pneumatic transducer (pneumatic brake) or, using the Re S.p.A. FP25 or TAURUS command board, a
magnetic powder brake, must be connected to it.

T-one ULS
Rev. 06/18 16/26
Detailed description of the programming functions
Function 1 – Braking in STOP
Use this function to set a percentage of the use of the brake/clutch or motor when the machine is stationary
(STOP state).
Press enter to access the function and the function value set is displayed.
Press up or down and set the desired percentage.
Press enter to confirm.
Function 2 – STOP braking variation percentage
Use this function to set the tension variation percentage with the machine stopped according to the reel
diameter. Example: if F.2 = 50 when the diameter is maximum the braking with the machine stopped will be
the one set in F.1, when the diameter will be minimum the braking with the machine stopped will be reduced
by 50%.
Press enter to access the function and the function value set is displayed.
Press up or down and set the desired percentage.
Press enter to confirm.
Function 3 – Password check
To access the other programming functions, you must enter the password, if it is set in function 75.
Press enter to access the function.
Press up or down and set the password number.
Press enter to confirm.
If you enter an incorrect password, the word “PASS” flashes on the display for a few seconds, then function
3is displayed again.
Function 4 – Accessing the calibration
Use this function to access the instrument calibration procedure (see §Quick start-up on page 10).
Press enter and the word “CAL” flashes on the display for a few seconds; then the only calibration functions
needed for the quick start-up of the instrument are given in sequence.
Function 8 – Machine tension in PRIORITY STOP
Use this function to set the use percentage of the brake/clutch or motor when a priority stop is required,
(PRIORITY STOP state).
Press enter to access the function and the function value set is displayed.
Press up or down and set the desired percentage.
Press enter to confirm.
Function 10 – Taper percentage
Use this function to set a desired Taper percentage close to the Taper end diameter; see § “Taper tension”
function on page 3.
Press enter to access the function and the function value set is displayed.
Press up or down and set the desired percentage.
Press enter to confirm.
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