Record Power BS10 User guide

Original Instruction Manual
BS10
10" Standard Bandsaw
Important
For your safety read instructions carefully before
assembling or using this product.
Save this manual for future reference.
Always wear safety glasses when
using woodworking equipment.
Always read the instructions
provided before using
woodworking equipment.
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Version 3.1
February 2014
To register this product please visit
www.recordpower.info
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Please see back cover for contact details.

2
Contents
WARNING: This product is heavy and as a precaution it is advised that two
people assemble the machine.
1 Explanation of Symbols
2 Health & Safety Guidance
3 Additional Health & Safety Guidance for Bandsaws
4 Record Power Guarantee
5 Getting to Know the Bandsaw
6 Specifications
7 Assembly of the Optional Leg Stand
8 Machine Assembly
9 Machine Setting
10 Bandsaw Blade Set Up
11 Electrical Connection & Wiring Diagram
12 Operation & Bandsawing Practice
13 Dust Extraction
14 Maintenance
15 Parts List & Diagrams
EU Declaration of Conformity

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THE SYMBOLS AND THEIR MEANINGS SHOWN BELOW MAY BE USED THROUGHOUT THIS MANUAL. PLEASE ENSURE THAT YOU
TAKE THE APPROPRIATE ACTION WHEREVER THE WARNINGS ARE USED.
1. Explanation of Symbols
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Mandatory Instructions
Warning
Read and fully understand the instruction manual
before attempting to use the machine.
Indicates an instruction that requires particular attention
Wear protective eyewear
Use respiratory protective equipment
Use suitable protective footwear
Use hearing protection
Use protective work gloves
Indicates a risk of severe personal injury or
damage to the machine
Indicates a risk of severe personal injury
from electrical shock
Risk of personal injury from lifting of heavy items
Indicates a risk of severe personal injury from
airborne objects
Risk of fire
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2. General Health & Safety Guidance
Ensure that you carefully read and fully understand the
instructions in this manual before assembly, installation
and use of this product. Keep these instructions in a safe
place for future reference.
WARNING: for your own safety, do not attempt to operate this
machine until it is completely assembled and installed according to
these instructions.
WARNING: When using any machine, basic safety precautions
should always be followed to reduce the risk of fire, electric shock
and personal injury.
Safe Operation
1. Use Personal Protective Equipment (PPE)
• The operation of any machine can result in foreign objects being
thrown into your eyes, which can result in severe eye damage.
Protective eyewear or other suitable eye protection or face shield
should be used at all times. Everyday spectacles only have impact
resistant lenses. They are not protective eyewear and do not give
additional lateral protection.
• Use respiratory protective equipment (dust mask etc.) if the
machining operation creates dust. Exposure to high levels of
dust created by machining hardwoods, softwoods and man
made composite boards can result in serious health problems.
Some imported hardwoods give off highly irritating dust, which
can cause a burning sensation. The use of respiratory protective
equipment should not be seen as an alternative to controlling the
risk of exposure at source by using adequate dust
extraction equipment.
• The use of ear plugs or ear defenders is recommended when the
machine is in use, particularly if the noise level exceeds 85 dB.
• Wear suitable protective gloves when handling cutting tools or
blades. Gloves should NOT be worn when using the machine as
they can be caught in moving parts of the machine.
• Non-slip safety footwear is recommended when using the machine
and handling large work pieces.
2. Dress appropriately
• Do not wear loose clothing, neckties or jewellery; they can be
caught in moving parts of the machine.
• Roll up long sleeves above the elbow.
• Wear protective hair covering to contain long hair.
3. Safety warnings
• Find and read any warning labels on the machine.
• It is important that any labels bearing health and safety warnings
are not removed, defaced or covered. Replacement labels can be
obtained by contacting our Customer Service Department.
4. Familiarise yourself with the machine
• If you are not thoroughly familiar with the operation of this
machine, obtain advice from your supervisor, instructor, or other
qualified person or contact your retailer for information on training
courses. Do not use this machine until adequate training has
been undertaken.
5. Take care when moving or positioning the machine
• Some machines can be very heavy. Ensure the floor of the area in
which the machine is to be used is capable of supporting
the machine.
• The machine and its various components can be heavy.
Always adopt a safe lifting technique and seek assistance when
lifting heavy components. In some cases it may be necessary to use
mechanical handling equipment to position the machine within the
work area.
• Some machines have optional wheel kits available to allow them
to be manoeuvred around the workshop as required. Care should
be taken to install these according to the instructions provided.
• Due to the nature of the design of some machines the centre of
gravity will be high making them unstable when moved. Extreme
care should be taken when moving any machine.
• If transportation of the machine is required then all precautions
relating to the installation and handling of the machine apply. In
addition, ensure that any vehicles or manual handling equipment
used for transportation are of adequate specification.
6. The machine should be level and stable at all times
• When using a leg stand or cabinet base that is designed to be
fitted to the machine, always ensure that it is securely fastened to
the machine using the fixings provided.
• If the machine is suitable to be used on a workbench, ensure that
the workbench is well constructed and capable of withstanding
the weight of the machine. The machine should always be securely
fastened to the workbench with appropriate fixings.
• Where possible, floor standing machines should always be secured
to the floor with fixings appropriate to the structure of the floor.
• The floor surface should be sound and level. All of the feet of the
machine should make contact with the floor surface. If they do
not, either re-locate the machine to a more suitable position or use
packing shims between the feet and the floor surface to ensure the
machine is stable.
7. Remove adjusting keys and wrenches
• Ensure that all adjusting wrenches and keys are removed before
switching the machine ‘ON’. There is a risk of severe personal injury
or damage to the machine from airborne objects.
8. Before switching the machine ‘ON’
• Clear the machine table of all objects (tools, scrap pieces etc.)
• Make sure there is no debris between the work piece and the
table / work support.
• Ensure that the work piece is not pressed against, or touching the
saw blade or cutting tool.
• Check all clamps, work holding devices and fences to ensure that
they are secure and cannot move during machining operations.
• Plan the way that you will hold and feed the work piece for the
entire machining operation.
9. Whilst machining
• Before starting work, watch the machine while it runs. If it makes
an unfamiliar noise or vibrates excessively, switch the machine
‘OFF’ immediately and disconnect it from the power supply. Do not
restart until finding and correcting the source of the problem.
10. Keep the work area clear
• Working clearances can be thought of as the distances between
machines and obstacles that allow safe operation of every machine
without limitation. Consider existing and anticipated machine
needs, size of material to be processed through each machine
and space for auxiliary stands and/or work tables. Also consider
the relative position of each machine to one another for efficient
material handling. Be sure to allow yourself sufficient room to
safely operate your machines in any foreseeable operation.
• Cluttered work areas and benches create the risk of accidents.
Keep benches clear and tidy away tools that are not in use.
• Ensure that the floor area is kept clean and clear of any dust and
debris that may create trip or slip hazards.

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2. General Health & Safety Guidance - cont.
11. Consider the work area environment
• Do not expose the machine to rain or damp conditions.
• Keep the work area well lit and ensure that there is artificial lighting
available when there is insufficient natural light to effectively light the
work area. Lighting should be bright enough to eliminate shadow and
prevent eye strain.
• Do not use the machine in explosive environments eg. in the presence
of flammable liquids, gases or dust.
• The presence of high levels of dust created by machining wood
can present a risk of fire or explosion. Always use dust extraction
equipment to minimise the risk.
12. Keep other persons away (and pets)
• The machine is designed to be used by one person only.
• Do not let persons, especially children, touch the machine or extension
cable (if used) and keep visitors away from the work area.
• Never leave the machine running unattended. Turn the power supply off
and do not leave the machine unattended until it comes to a
complete stop.
• If the work area is to be left unattended, all machinery should be
switched ‘OFF’ and isolated from the mains power supply.
13. Store machines safely when not in use
• When not in use, machines should be stored in a dry place, out of reach
of children. Do not allow persons unfamiliar with these instructions or
with the machine to operate it.
14. Do not overreach
• Choose a working position that allows your body to remain balanced
and feed the work piece in to the machine without overreaching.
• Keep proper footing and balance at all times.
15. Electrical supply
• Electrical circuits should be dedicated to each machine or large
enough to handle combined motor amp loads. Power outlets should be
located near each machine so that power or extension cables are not
obstructing high-traffic areas. Observe local electrical guidelines for
proper installation of new lighting, power outlets, or circuits.
• The machine must be connected to an earthed power supply.
• The power supply must be equipped with a circuit breaker that provides
short circuit, overload and earth leakage protection.
• The voltage of the machine must correspond to the voltage of the
mains power supply.
• The mains plug fitted to the machine should always match the power
outlet. Do not modify the plug in any way. If a replacement plug is
required it should be fitted by a competent person and of the correct
type and rating for the machine.
• If you are unsure about any electrical connections always consult a
qualified electrician.
16. Avoid unintentional starting of the machine
• Most machines are fitted with a no-volt release (NVR) switch to prevent
unintentional starting. If in doubt always ensure the machine switch
is in the ‘OFF’ position before connecting it to the power supply. This
means the machine will not automatically start up after a power cut or
switching on of the power supply, unless you first reset the start switch.
17. Outdoor use
• Your machine should not be used outdoors.
18. Extension cables
• Whenever possible, the use of extension cables is not recommended.
If the use of an extension cable is unavoidable, then it should have
a minimum core cross section of 2.5 mm² and limited to a maximum
length of 3 metres.
• Extension cables should be routed away from the direct working area
to prevent a trip hazard.
19. Guard against electric shock
• Avoid body contact with earthed or grounded surfaces such as pipes
and radiators. There is an increased risk of electric shock if your body is
earthed or grounded.
20. Always work within the machine’s intended capacities
• Operator safety and machine performance are seriously adversely
affected if attempts to make the machine perform beyond its limits
are made.
21. Do not abuse the power cable
• Never pull the power cable to disconnect it from the power socket.
Always use the plug.
• Keep the power cable away from heat, oil and sharp edges.
• Do not use the power cable for carrying or moving the machine.
22. Secure the work piece
• Ensure that the work piece is securely held before starting to machine it.
• When working within 300 mm of the machining area, always use a
push stick to feed the work piece in to the blade or cutting tool. The
push stick should have a minimum length of 400 mm. If the push stick
becomes damaged, replace it immediately.
• Use extra supports (roller support stands etc.) for any work pieces large
enough to tip when not held down to the table top.
• Do not use another person as a substitute for a table extension, or as
additional support for a work piece that is longer or wider than the
basic table, or to help feed, support, or pull the work piece.
• Do not attempt to machine more than one work piece at a time.
• When feeding the work piece towards the blade or cutting tool never
position your hands in direct line of the cutting path. Avoid awkward
operations and hand positions where a sudden slip could cause your
hand or fingers to move into the machining area.
23. Stay alert
• Safety is a combination of operator common sense and alertness at all
times when the machine is being used.
• Use all machines with extreme care and do not use the machine when
you are tired or under the influence of drugs, alcohol or medication.
24. Use the correct tool for the job
• Do not use the machine for any purpose other than which it
was designed.
• When selecting replacement cutting tools and blades, always ensure
that they are designed to cut the material that you intend to use them
for. If in any doubt seek further advice from the manufacturer.
25. Connect dust extraction equipment
• Always use dust extraction equipment. The dust extractor should be of
suitable size and capacity for the machine that it is connected to and
have a filtration level appropriate to the type of waste being collected.
Refer to the relevant section of the manual for details of the specific
dust extraction requirements for this machine.
• The dust extractor should be switched ‘ON’ before starting the machine
that it is connected to. The dust extractor should be left running for 30
seconds after the last machining operation is complete in order to clear
any residual waste from the machine.
26. Ensure that the machine is correctly guarded
• Never use the machine if any of the standard safety guards and
equipment are removed or damaged.
• Some machines incorporate safety interlocks to prevent the machine
from being used without the guards in place. Never attempt to bypass
or modify the interlocks to allow the machine to be used without the

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2. General Health & Safety Guidance - cont.
Safe Operation
1. Familiarise yourself with the machine
• Machining operations using bandsaws have a history of serious
accidents. Most result from contact with the moving blade while
presenting material to the blade or moving it from the table. Other
minor accidents can occur whilst setting, cleaning, adjusting or
maintaining the machine.
• The machine is designed for cutting wood and composite board
(plywood, MDF etc.). Certain plastics can also be cut using a
suitable blade.
2. Before switching the machine ‘ON’
• Ensure that the blade is correctly tensioned and aligned on the
bandwheels and the blade guides are correctly adjusted.
• Ensure that the teeth of the blade are pointing downwards.
• Check the condition of the blade to ensure that no teeth are
missing, damaged or deformed and the blade is not cracked or split.
If any of these conditions apply, replace the blade immediately.
• Ensure that the saw blade type and width are suitable for the
material to be cut.
• Check that the blade width is within the minimum and maximum
permitted on the machine and that the thickness of the blade is
suitable for the diameter of the wheel.
• Some machines have more than one cutting speed. For most wood
cutting applications the faster of the speeds should be used.
• Check the condition of the table insert. Replace it immediately if it
is damaged or showing signs of wear.
• Adjust the guard as close as possible to the work piece being cut.
• Check that access doors are fully closed and that the latches
are secure.
3. Whilst machining
• Never apply sideways pressure to the blade as this may cause the
blade to break.
• Care must be taken when cutting wood with knots, nails or cracks
in it and / or dirt on it, as these can cause the blade to get stuck.
If this happens, switch the machine ‘OFF’ immediately and follow
the procedure detailed in the manual to remove the blade from the
work piece.
• If cutting cylindrical timber use a suitable jig to prevent twisting of
the work piece.
4. This machine falls under the scope of the ‘Health & Safety at
Work etc. Act 1974’, and the ‘Provision & Use of Work Equipment
Regulations 1998’. In addition the elimination or control of risks from
wood dust is included in the above regulations and the ‘Control of
Substances Hazardous to Health (COSHH) Regulations 2002’. We
recommend that you study and follow these regulations.
Further guidance can be found in the ‘Safety in the use of narrow
bandsaws – Woodworking sheet No.31’ and the ‘Safe use of
woodworking machinery’ code of practice booklet (L114) published
by Health & Safety Executive and available from their
website www.hse.gov.uk.
3. Additional Health & Safety Guidance for Bandsaws
guards in place.
27. Maintain your machine with care
• This manual gives clear instructions on installation, set up and
operation of the machine and also details any routine and
preventative maintenance that should be performed periodically by
the user.
• Remember always to switch off and unplug the machine from the
power supply before carrying out any setting up or
maintenance operations.
• Follow any instructions for the maintenance of accessories
and consumables.
• Do not use compressed air to clean the machine. Always use a brush
to dislodge dust in places that are awkward to reach and a dust
extractor to collect the waste.
• Inspect electric cables periodically and, if damaged, have them
replaced by an authorised service facility or qualified electrician.
• Inspect extension cables (if used) periodically and replace
if damaged.
28. Keep cutting tools sharp and clean
• Correctly maintained cutting tools are easier to control and less
likely to bind.
• Cutting tools and blades can become hot during use. Take extreme
care when handling them and always allow them to cool before
changing, adjusting or sharpening them.
29. Disconnect the machine from the power supply
• When not in use, before servicing, changing blades etc. always
disconnect the machine from the power supply.
30. Check for damaged parts
• Before each use of the machine, it should be carefully checked to
determine that it will operate properly and perform its
intended function.
• Check for alignment of moving parts, binding of moving parts,
breakage of parts and any other conditions that may affect the
operation of the machine.
• A guard or other part that is damaged should be properly repaired
or replaced by a qualified person unless otherwise indicated in this
instruction manual.
• Do not use the machine if the switch does not turn the machine
‘ON’ and ‘OFF’.
• Have defective switches replaced by a qualified person.
31. Warning!
• The use of any accessory or attachment, other than those
recommended in this instruction manual, or recommended by our
Company may present a risk of personal injury or damage to the
machine and invalidation of the warranty.
32. Have your machine repaired by a qualified person
• This machine complies with the relevant safety rules and
standards appropriate to its type when used in accordance with
these instructions and with all of the standard safety guards and
equipment in place. Only qualified persons using original spare parts
should carry out repairs. Failure to do this may result in considerable
danger to the user and invalidation of warranty.
33. Caution! Motor may become hot during use
• It is normal for motors on some machines to become hot to the
touch during use. Avoid touching the motor directly when in use.

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4. Record Power Guarantee
“Products” means the Products sold by Record Power subject to
these terms and conditions;
“Record Power” is Record Power Limited, whose company
registration number is 4804158 and registered office address is
Centenary House, 11 Midland Way, Barlborough Links, Chesterfield,
Derbyshire S43 4XA and sells through a network of Authorised
Dealers;
“Authorised Distributor” is the nominated importer for your
region who will generally sell through a network of Authorised
Dealers. Details of Authorised Distributors for specific countries can
be found in the Product manual or at www.recordpower.info;
“Authorised Dealer” is a retailer or business authorised to sell
Record Power Products to end users.
1 Guarantee
1.1 Record Power guarantees that for a period of 5 years from
the date of purchase the components of qualifying Products
(see clauses 1.2.1 to 1.2.9) will be free from defects caused
by faulty construction or manufacture.
1.2 During this period Record Power, its Authorised Distributor
or Authorised Dealer will repair or replace free of charge
any parts which are proved to be faulty in accordance with
paragraphs 1.1 above provided that:
1.2.1 you follow the claims procedure set out in clause 2 below;
1.2.2 Record Power, our Authorised Distributor or Authorised
Dealer are given a reasonable opportunity after receiving
notice of the claim to examine the Product;
1.2.3 if asked to do so by Record Power, its Authorised Distributor
or Authorised Dealer, you return the Product, at your own
cost, to Record Power's premises or other approved premises
such as those of the Authorised Distributor or supplying
Authorised Dealer, for the examination to take place;
1.2.4 the fault in question is not caused by industrial use,
accidental damage, fair wear and tear, wilful damage,
neglect, incorrect electrical connection, abnormal working
conditions, failure to follow our instructions, misuse, or
alteration or repair of the Product without our approval;
1.2.5 the Product has been used in a domestic environment only;
1.2.6 the fault does not relate to consumable Products such as
blades, bearings, drive belts or other wearing parts which
can reasonably be expected to wear at different rates
depending on usage (for full details contact Record Power or
your local Authorised Distributor);
1.2.7 the Product has not been used for hire purposes, by you or
by a previous owner;
1.2.8 the Product has been purchased by you as the guarantee is
not transferable from a private sale.
1.2.9 where the Product has been purchased from a retailer, the
5 year guarantee is transferable and begins on the date of
the first purchase of the Product and in the event of a claim
under this guarantee proof of the original purchase date will
be required to validate the warranty period.
2 Claims Procedure
2.1 In the first instance please contact the Authorised Dealer
who supplied the Product to you. In our experience many
initial problems with machines that are thought to be due
to faulty parts are actually solved by correct setting up
or adjustment of the machines. A good Authorised Dealer
should be able to resolve the majority of these issues much
more quickly than processing a claim under the guarantee.
2.2 Any damage to the Product resulting in a potential claim
under the guarantee must be reported to the Authorised
Dealer from which it was purchased within 48 hours
of receipt.
2.3 If the Authorised Dealer who supplied the Product to you
has been unable to satisfy your query, any claim made under
this Guarantee should be made directly to Record Power
or its Authorised Distributor (for details of the Authorised
Distributor in your country please see your Product manual
or check www.recordpower.info for details). The claim itself
should be made in a letter setting out the date and place
of purchase, and giving a brief explanation of the problem
which has led to the claim. This letter should then be sent
with proof of the purchase date (preferably a receipt) to
Record Power or its Authorised Distributor. If you include a
phone number or email address this will help to speed up
your claim.
2.4 Please note that it is essential that the letter of claim
reaches Record Power or its Authorised Distributor on the
last day of this Guarantee at the latest. Late claims will not
be considered.
3 Limitation of Liability
3.1 We only supply Products for domestic and private use. You
agree not to use the Product for any commercial, business or
re-sale purposes and we have no liability to you for any loss
of profit, loss of business, business interruption or loss of
business opportunity.
3.2 This Guarantee does not confer any rights other than those
expressly set out above and does not cover any claims for
consequential loss or damage. This Guarantee is offered as
an extra benefit and does not affect your statutory rights as
a consumer.
4 Notice
This Guarantee applies to all Products purchased from
an Authorised Dealer of Record Power within the United
Kingdom of Great Britain and Northern Ireland. Terms of
Guarantee may vary in other countries – please check with
the Authorised Distributor in your country (details of the
Authorised Distributor for your country can be found in the
manual or at www.recordpower.info).

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Blade length: 1712 mm
Blade width: 6 - 10 mm
Max depth of cut: 100 mm
Throat depth: 245 mm
Table size: 340 x 335 mm
Max width blade to rip fence: 135 mm
Table height (from floor without leg stand): 379 mm
Table height (from floor with leg stand): 1057 mm
Extraction port: 40 mm
Motor power: 230 V / 50 Hz / 370 W
Weight: 35 kg
Size (without stand): H887 x W528 x D387 mm
Size (with stand): H1565 x W630 x D458 mm
Sound power level: <85 dBA
Sound pressure level: <85 dBA
5. Getting to Know the Bandsaw
6. Specifications
A Blade tensioning knob
B Rise & fall knob
C Blade
D Upper blade guides
E Mitre fence
F Rip fence
G Rip fence rail
H Table
I Optional leg stand
J Tracking knob
K Tracking knob lock
L Motor rating plate
M Table tilting handle
N 40 mm dust extraction port
O Motor
Item Description Item Description Item Description
A
B
D
E
GH
I
K
J
L
M
NO
C
F

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7. Assembly of the Optional Leg Stand
A
B
C
D
E
F
G
H
The stand comes as a self assembly unit:
A Upper frame
B Long mid brace supports x 2
C Short mid brace supports x 2
D Legs x 4
E Rubber feet x 4
F Long fixing bolts and nuts x 4
G Short fixing bolts, nuts and washers x 16
H Washers x 40
CAUTION! The machine is heavy. Additional help or
a suitable lifting device or support will be required for
lifting the machine onto the stand.
Tools Required For Assembly & Maintenance
3 mm hex wrench (included with the machine)
5 mm hex wrench (not supplied)
10 - 13 mm combination wrench (included with the machine)
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7. Assembly of the Optional Leg Stand - Cont.
Stand Assembly
1. Locate the four legs (D) and secure them to the upper
frame (A) using the nuts, bolts and washers supplied.
Ensure that the tops of the legs are located on the
inside of the top frame, Fig 7.1.
2. The locating holes a third of the way down each leg
are for securing the long mid brace supports (B). Fix the
long mid brace supports to the frame using the short
nuts, bolts and washers (G), Fig 7.2.
3. Finally, fit the two short mid brace support (C) to the
shorter sides of the stand, Fig 7.3.
Note:
When assembling the legstand do not fully tighten
the nuts and bolts until the assembly is complete.
A
D
B
C
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Fig. 7.1
Fig. 7.2
Fig. 7.3

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7. Assembly of the Optional Leg Stand - Cont.
4. Slide the rubber feet (E) onto the bottom of the bandsaw
legs (D) and position the frame upright. Once the frame
is upright all fixings should be fully tightened, see
Fig 7.4.
Fitting the Bandsaw to the Stand
1. Lift the bandsaw over the stand and place the long
fixing bolts (F) through the four location holes in the
bandsaw base, Fig 7.5.
2. Secure the bandsaw to the stand with the remaining
washers and nuts, Fig 7.6.F
CAUTION! The machine is heavy. Additional help or
a suitable lifting device or support will be required for
lifting the machine onto the stand.
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D
E
Fig. 7.4
Fig. 7.5
Fig. 7.6

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8. Machine Assembly
Components Included and Unpacking
The machine is supplied partly assembled. Prior to use, further assembly
is required.
When unpacking the machine the following components are included for
the initial assembly.
G
HJ
K
I
A BS10 Bandsaw
B Table
C Fence
D Fence rail
E Mitre fence
F Push stick
G M6 x 15 mm hex head screw
H Serrated washers x 4
I Wing bolts x 4
J Washers x 4
K 3 mm Hex key
L M6 x 30 mm hex bolt
M M6 nut
N 10 and 13 mm open ended wrench
O M6 nut and push stick holder
B
D
F
C
E
N
O
A
L & M

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8. Machine Assembly - Cont.
After removing the machine it is advisable to make an
initial setting to the lower blade guides. Open the lower
door, using a flat blade screwdriver to undo the door locks
and slacken the two blade guide locking knobs (Fig. 8.1,
A), then position the guides to within 0.5 mm of the blade.
Adjust the rear thrust guide by loosening the locking knob
(Fig. 8.1, B) so that it is just clear of the back of the blade.
Fitting the table
First, turn the table upside down and fit the M6 x
30 mm hex head screw and M6 nut (Fig 8.2, A) in the
threaded hole in the underside of the table (Fig 8.2, B).
This acts as the table stop at 90º and will need to be
adjusted once the table is fitted (described later in this
section). Position the table on the trunnion of the machine,
aligning the holes in the trunnion with the fixing holes in
the underside of the table (Fig 8.3). Secure with the 4 M6
x 15 mm hex head screws and 4 serrated
washers supplied.
Fitting the Fence Rail
1. Take the four wing nuts and washers (Fig. 8.4, A) and
fit them into the threaded holes on the underside of the
table. But do not fully tighten.
2. Slide the fence rail (Fig. 8.4, B) into the gap left between
the table and the wing bolt (Fig. 8.4, A) then tighten the
wing bolt to secure the fence rail.
Fig. 8.1
A
Fig. 8.2
AB
B
Fig. 8.3
1
4
2
3
1
4
2
3
Fig. 8.4
A
B

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8. Machine Assembly - Cont.
90º
90º
Fence Alignment 1
Adjustment can be made to the fence (Fig. 8.6, A) in
relation to being parallel to the blade. This is done by
slackening the four wing nuts on the fence rail (Fig. 8.6, B)
and adjusting the rails position until the fence is parallel
to the blade.
Note:
This adjustment must be made with the fence in a
clamped position
Fig. 8.6
A
B
Fence Alignment 2
Check that the fence (Fig. 8.7, A) is 90º to the table
(Fig. 8.7, B) using a suitable square, there is no need for
adjustment as this area is factory set. However if settings
have slipped during transit slight adjustment may be
needed. The best way to adjust this is by adding extra
washers or shims between the fence rail (Fig. 8.7, D) and
the underside of the table where required.
Tip:
When an accurate cut is crucial it is good practice to
check all settings before machining the workpiece
and make a test cut with some scrap material.
Fig. 8.7
A B
D
C
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Fitting the Rip Fence
1. Slide the rip fence (Fig. 8.5, A) assembly onto the fence
rail (Fig. 8.5, B) ensuring that the retaining plate at the
end of the rip fence is located under the rear edge of
the table.
2. Pull down the locking lever (Fig. 8.5, C) to secure
the position.
Checking the Drive Belt Tension
The tension of the drive belt must also be checked before
operation of the machine. Please see the maintenance
section of the manual for further details.
Tip:
When locking the rip fence it is advisable to place
downward pressure on the top of the fence with one
hand. This ensures that the fence registers correctly in
the fence rail.
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Fig. 8.5
A
B
C

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9. Machine Setting
CAUTION! Before carrying out any adjustments or
maintenance ensure that the machine is isolated and
disconnected from the electricity supply.
Tilting the Table
The tilt mechanism will be used when squaring the table to
the blade. Tilt the table as follows:
1. Loosen the lock handle (Fig. 9.1, A) on the
table trunnion (Fig 9.1, D).
2. Adjust the table (Fig. 9.1, B) by hand to desired angle.
3. Use the angle indicator scale (Fig. 9.1, C) on the trunnion
bracket to find the desired angle.
4. Re-tighten the lock handle to secure the table.
Fig. 9.1
A
BC
Setting the Table Stop at 90º
to the Blade
Tools Required - Small 90º square (Not supplied), 10 mm
wrench. The table can be set at 90º to the Bandsaw Blade
by adjusting the table stop screw (Fig. 9.3, G) underneath
the table.
1. First offer the square (Fig. 9.2, E) up to the blade
(Fig. 9.2, F) to give an indication of adjustment required.
2. Adjust the table until it is 90º to the blade. If the table
stop screw (Fig. 9.3, G) position is too high it may be
necessary to wind this down out of the way so 90º can
be achieved.
3. Once the table is at 90º to the blade, tighten the lock
handle to secure the table position.
4. Now set the table stop screw (Fig 9.3, G), the table
stop screw should be adjusted to meet the registration
point on top of the lower band wheel housing to ensure
that the table always returns to square after tilting. By
first slackening the locking nut and then adjusting the
hex screw the table stop screw can be set correctly.
Re-tighten the locking nut to ensure that the setting
is maintained.
Adjusting the Table Tilt Scale
Once the table is set at 90º to the bandsaw blade it may
be necessary to adjust the angle pointer on the angle scale
so any further angles are accurate. To do this use a flat
blade screwdriver to loosen the pan head screw and adjust
the pointer to 0º.
Fig. 9.2
Fig. 9.3
E
F
G
D
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9. Machine Setting - Cont.
CAUTION! Before carrying out any adjustments or
maintenance ensure that the machine is isolated and
disconnected from the electricity supply.
Tensioning the Blade
The blade tensioning knob should be used to increase or
decrease tension (See Fig. 9.4). The only truly accurate
way to check a blade is with a tension meter. These are
very expensive so most users may need another method.
It is suggested to test the tension by the amount the blade
will deflect sideways. First set the guides to 150 mm above
the table, making sure the bandsaw is turned off. Push
the blade sideways with a reasonable amount of pressure
using a push stick. A correctly tensioned blade should not
move more than 4 mm sideways, Fig. 9.4 A. If the blade is
over-tightened, as in Fig 9.4 B, the blade could
be damaged.
However perhaps the most tried and tested way of blade
tensioning is simply: If the bandsaw is cutting accurately
then the blade is tensioned correctly, if the blade tends to
wander and an accurate cut cannot be achieved then the
blade tension needs adjusting.
If the machine is to stand idle for a period it is good
practice to slacken tension and re-tension when next using.
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Fig. 9.4A Fig. 9.4B

17
9. Machine Setting - Cont.
Tracking the Bandsaw Blade
Isolate the machine from the power supply by unplugging
the mains plug. Set the tracking of the blade before setting
the blade guides. Once the blade is tensioned, track
the blade by turning the upper bandwheel by hand and
adjusting the tracking knob (Fig. 9.5, B). When viewed
from the rear of the machine, turning the tracking knob
clockwise the blade will move towards the back of the
bandwheel, by turning the tracking knob anti-clockwise the
blade will move to the front of the bandwheel. The blade
should run as close to the centre of the bandwheel as
possible (Fig. 9.6). After the blade is tracked in the desired
position on the bandwheel, rotate the wheel several more
times by hand without any further adjustment ensuring
that the blade remains in the same position. Once this has
been achieved lock the tracking knob with the winged nut
(Fig. 9.5, A).
Note:
It takes a few revolutions of the bandwheel for the
effect of adjustment on the tracking knob to become
apparent. To avoid over-adjusting, make small gradual
adjustments on the tracking knob and revolve the
bandwheel on a few times to check the effect before
making further adjustments.
Fig. 9.5
Fig. 9.6
AB
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10. Bandsaw Blade Set Up
Adjusting the Upper Guides
To adjust the upper blade guides, position the guide
assembly relative to the blade by slackening off the guide
carrier locking knob (Fig. 10.1, A) and moving the guide
carrier until the side blade guides are just behind the
gullets of the blade (Fig 10.2).
Set the blade guides relative to the blade by loosening
the blade guide locking ring (Fig. 10.1, B) and moving
the blade guide by screwing either in or out with the side
guide adjuster (Fig. 10.1, C). The guides should be as close
as possible to the blade but not touching it (Fig 10.3). Once
correctly adjusted, tighten the blade guide locking ring.
Set the rear thrust guide by loosening the rear thrust guide
locking knob (Fig. 10.1, D) and moving the rear thrust
guide until it is as close as possible to the blade without
touching it (Fig 10.4).
Adjusting the Lower Guides
To adjust the lower blade guides, slacken off the lower
guide assembly pivot bolt (Fig 10.5, A) at the rear of the
guide assembly and move the assembly until the blade
guides (Fig. 10.5, B) are just behind the gullets of the blade
(Fig 10.2).
Set the blade guides relative to the blade by loosening
the blade guide knob (Fig. 10.5, C) and moving the blade
guides to be as close as possible to the blade without
touching it (Fig 10.3).
Set the rear thrust guide by loosening the rear thrust guide
knob (Fig 10.5 D) and positioning the rear thrust guide to
be as close to the blade as possible without touching it (Fig
10.4).
CAUTION! Before carrying out any
adjustments or maintenance ensure
that the machine is isolated and
disconnected from the electricity supply.
Fig. 10.1
A
B
C
D
Fig. 10.5
B
A
C
D
Fig. 10.6
A
Adjusting the Cutting Height
The cutting height must be adjusted so there is maximum
guarding of the blade and optimum support to the blade
is given.
To adjust the cutting height turn the rise and fall knob
(Fig. 10.6, A) to raise or lower the guide post/upper blade
guide assembly to the desired height.
Note:
The upper blade guides should provide
approximately 5 mm clearance above
the workpiece.
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Fig.10.2
ROLLER GUIDE
BLADE GULLET
Fig.10.4
THRUST BEARING
SIDE VIEW
Fig.10.3
ROLLER GUIDES
FRONT VIEW

19
11. Electrical Connection & Wiring Diagram
Machines supplied for use in the UK are fitted with a 3 pin plug
conforming to BS1363, fitted with a fuse conforming to BS1362 and
appropriate to the current rating of the machine.
Machines supplied for use in other countries within the European
Union are fitted with a 2 pin Schuko plug conforming to CEE 7/7.
Machines supplied for use in Australia & New Zealand are fitted with
a 3 pin plug conforming to AS/NZS3112.
In all cases, if the original plug or connector has to be replaced for any
reason, the wires within the mains power cable are colour coded as
follows:
230 V (Single Phase)
Brown: Live (L)
Blue: Neutral (N)
Green and Yellow: Earth (E)
The wire coloured brown must always be connected to the terminal
marked ‘L’ or coloured red.
The wire coloured blue must always be connected to the terminal
marked ‘N’ or coloured black.
The wire coloured green and yellow must always be connected to the
terminal marked ‘E’ or with the earth symbol:
or coloured green / green and yellow.
It is important that the machine is effectively earthed. Some machines
will be clearly marked with the double insulated logo:
In this case there will not be an earth wire within the circuit.
In the case of the BS1363 plug for use in the UK, always ensure that
it is fitted with a fuse conforming to BS1362 appropriate to the rating
of the machine. If replacing the original fuse, always fit a fuse of
equivalent rating to the original. Never fit a fuse of a higher rating
than the original. Never modify the fuse or fuse holder to accept fuses
of a different type or size.
Where the current rating of the machine exceeds 13 A at 230 V, or
if the machine is designated for use on a 400 V 3 phase supply a
connector conforming to BS4343 (CEE17 / IEC60309) will be used.
230 V machines will be fitted with a blue 3 pin connector. The wiring
for this type of this connector will be the same as shown above.
400 V, 3 phase machines will be fitted with a red 4 or 5 pin connector.
The wiring for this type of connector is as shown below:
400 V (3 phase)
Brown: Live (L1)
Black: Live (L2)
Grey: Live (L 3)
Blue: Neutral (N)
Green and Yellow: Earth (E)
The wire coloured brown must always be connected to the terminal
marked ‘L1’.
The wire coloured black must always be fitted to the terminal
marked ‘L2’.
The wire coloured grey must always be connected to the terminal
marked ‘L3’.
The wire coloured blue must always be connected to the terminal
marked ‘N’ or coloured black.
The wire coloured green and yellow must always be connected to the
terminal marked ‘E’ or with the earth symbol
If in doubt about the connection of the electrical supply, always
consult a qualified electrician.
1
2
1. Switch: KJD20
2. Motor: YYL7114
L
N
PE

20
12. Operation & Bandsawing Practice
Basic Bandsawing Principles
• The blade cuts on a continuous down stroke.
• Slowly feed the workpiece towards the blade, using only light pressure
whilst letting the blade do the cutting. Always use a push stick and
take care.
• Firmly hold the workpiece and feed it towards the blade slowly, using the
push stick and keeping your hands well away from the blade.
• For best results the blade must be sharp. Damaged or worn blades should
always be replaced.
• Select the correct blade for the job, depending on the thickness of the
wood and the cut to be made (see blade selection).
• For straight cutting use the rip fence supplied.
• When cutting shapes, follow the design marked out by pushing and
turning the workpiece evenly. Do not attempt to turn the workpiece
without pushing it, as this may cause the workpiece to get stuck, or the
blade to bend.
CAUTION! Particular care should be taken towards the end of the cut as
there will be a sudden decrease in resistance and care must be taken to
stop hands from being thrown towards the blade. Always use a
push stick.
Always ensure that your machine is properly maintained and clean.
Before commencing work on an important project, it is advisable to
familiarise yourself with the operation of the equipment by practising on
low value or scrap materials.
Complicated Cutting
Very complicated cuts and small radius curves are the best accomplished
with the aid of pre-drilled holes combined with a few tangential or radial
cuts. This technique will achieve excellent results without putting undue
tension on the blade and blade guide assembly.
WARNING! In circumstances such as cutting deep or wet timber, the
work piece may close up behind the blade causing it to stall. In the
event that the blade stalls whilst cutting, ease the work piece backwards
slightly, to release feed pressure from the blade. Allow the blade to reach
full speed before continuing to feed the work piece in to the blade. If the
blade fails to move when feed pressure is released, immediately switch
off the machine and disconnect the power supply before attempting to
free the blade from the work piece.
WARNING! If any component of the machine fails whilst in use or if the
blade should break whilst the machine is running, immediately switch off
the machine and disconnect from the power supply. Remove the faulty
component and replace only with genuine Record Power replacement
parts. Any electrical components should only be replaced by a suitably
qualified person. To replace a broken blade, please refer to the section
of this manual entitled “Band saw Blade Set Up”. Always remember
to fully release the blade tension mechanism before attempting to fit a
new blade. If you are in any doubt about using the machine following a
failure or if you need to order replacement spare parts or blades, please
contact customer services in your country.
Restarting
In the Event of a Blockage or if the Machine Stalls
If the bandsaw stalls due to the blade becoming trapped in the work piece,
switch it off immediately by pressing the emergency stop button and wait
for the machine to come to a complete stop before proceeding further.
If the blade is trapped within the work piece, it may be necessary to prize
the work piece apart slightly using a suitable lever in order to free the
blade. If it is not possible to free the blade using this method, then it may
be necessary to cut the blade using suitable side cutters or tin snips.
Replace the blade if necessary and ensure that it is correctly tracked and
tensioned and that both doors of the bandsaw are fully closed and secured
before attempting to re-start the machine.
To re-start the machine, press the green button marked ‘I’ on the switch.
In the Event of a Power Failure
The bandsaw is fitted with a no volt release (NVR) switch to protect the
user against automatic starting of the machine when power is restored
after a power failure.
In the event of a power failure, first locate and rectify the source of the
failure. If the fault is within the power circuit of the workshop, there may
be an underlying cause (circuit overload etc.) that should be investigated
by a qualified electrician, before attempting to restore the power source.
If a cutting operation was taking place when the power supply was
interrupted, then it may be necessary to free the blade from the work piece
before attempting to re-start the machine.
Once the power is restored, the machine can be re-started by pressing the
green button marked ‘I’ on the switch.
Blade Selection (TPI)
The selection of the best blade configuration (see the table below) is
necessary for optimum cutting performance.
• Correct blade choice is primarily dependant on two factors: material
thickness and material type.
• Greater TPI should be selected as material thickness decreases.
• However, if the TPI is too great, the tooth loading will be insufficient to
enable penetration; and cutting. The teeth will also rapidly lose
their sharpness.
• For thicker material a lower TPI should be used otherwise the gullet will
not be sufficient to clear the waste and the blade will stall or burn
the wood.
• In general a minimum of 3 teeth should be in contact with the wood at
all times during cutting.
The accompanying blade selection chart (see the table below) gives
guidance on the TPI that should give the best results when cutting a variety
of material types and thickness. The table below provides recommendations
on selecting the correct blade for a variety of commonly used materials. If
in doubt about any aspects of blade selection contact Customer Services in
your country.
The table provides a guide to selection only. Exact tooth configurations
are not always available, nor are all blade configurations covered, but the
principles remain the same.
For special applications, custom blades can be supplied please call
Customer Services in your country and we can advise you accordingly on
your specific needs.
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