Record Power SABRE-450 User guide

Original Instruction Manual
SABRE-450
18" Bandsaw
Important
For your safety read instructions carefully before
assembling or using this product.
Save this manual for future reference.
Always wear safety glasses when
using woodworking equipment.
Always read the instructions
provided before using
woodworking equipment.
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To register this product please visit
www.recordpower.info
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Please see back cover for contact details.
Version 3.5
March 2022
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1Explanation of Symbols
2General Health and Safety Guidance
3Additional Health and Safety Guidance for Bandsaws
4Record Power Guarantee
5Getting to Know Your Bandsaw
6Specifications
7Contents of the Package
8Assembly
9Assembly of the Optional 67052 Table Extension
10 Assembly of the Optional 68050 Wheel Kit
11 Operation and Bandsawing Practice
12 Maintenance
13 Dust Extraction
14 Troubleshooting
15 Electrical Connection and Wiring Diagram
16 Parts Diagrams and Lists
EU Declaration of Conformity
Contents
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1. Explanation of Symbols
THE SYMBOLS AND THEIR MEANINGS SHOWN BELOW MAY BE USED THROUGHOUT THIS MANUAL. PLEASE ENSURE THAT YOU
TAKE THE APPROPRIATE ACTION WHEREVER THE WARNINGS ARE USED.
Mandatory
Instructions
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Warning
Read and fully understand the instruction manual
before attempting to use the machine.
Indicates an instruction that requires particular attention
Wear protective eyewear
Use respiratory protective equipment
Use suitable protective footwear
Use hearing protection
Use protective work gloves
Indicates a risk of severe personal injury or
damage to the machine
Indicates a risk of severe personal injury
from electrical shock
Risk of personal injury from lifting of heavy items
Indicates a risk of severe personal injury from
airborne objects
Risk of fire
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2. General Health and Safety Guidance
Ensure that you carefully read and fully understand the
instructions in this manual before assembly, installation and use
of this product. Keep these instructions in a safe place for future
reference.
WARNING: for your own safety, do not attempt to operate this machine
until it is completely assembled and installed according to these
instructions.
WARNING: When using any machine, basic safety precautions should
always be followed to reduce the risk of fire, electric shock and
personal injury.
Safe Operation
1. Use Personal Protective Equipment (PPE)
• The operation of any machine can result in foreign objects being thrown
into your eyes, which can result in severe eye damage. Protective eyewear
or other suitable eye protection or face shield should be used at all
times. Everyday spectacles only have impact resistant lenses. They are not
protective eyewear and do not give additional lateral protection.
• Use respiratory protective equipment (dust mask etc.) if the machining
operation creates dust. Exposure to high levels of dust created by
machining hardwoods, softwoods and man made composite boards can
result in serious health problems. Some imported hardwoods give off
highly irritating dust, which can cause a burning sensation. The use of
respiratory protective equipment should not be seen as an alternative to
controlling the risk of exposure at source by using adequate dust
extraction equipment.
• The use of ear plugs or ear defenders is recommended when the machine
is in use, particularly if the noise level exceeds 85 dB.
• Wear suitable protective gloves when handling cutting tools or blades.
Gloves should NOT be worn when using the machine as they can be
caught in moving parts of the machine.
• Non-slip safety footwear is recommended when using the machine and
handling large work pieces.
2. Dress appropriately
• Do not wear loose clothing, neckties or jewellery; they can be caught in
moving parts of the machine.
• Roll up long sleeves above the elbow.
• Wear protective hair covering to contain long hair.
3. Safety warnings
• Find and read any warning labels on the machine
• It is important that any labels bearing health and safety warnings are
not removed, defaced or covered. Replacement labels can be obtained by
contacting our Customer Service Department.
4. Familiarise yourself with the machine
• If you are not thoroughly familiar with the operation of this machine,
obtain advice from your supervisor, instructor, or other qualified person or
contact your retailer for information on training courses. Do not use this
machine until adequate training has been undertaken.
5. Take care when moving or positioning the machine
• Some machines can be very heavy. Ensure the floor of the area in which
the machine is to be used is capable of supporting the machine.
• The machine and its various components can be heavy.
Always adopt a safe lifting technique and seek assistance when lifting
heavy components. In some cases it may be necessary to use mechanical
handling equipment to position the machine within the work area.
• Some machines have optional wheel kits available to allow them to be
manoeuvred around the workshop as required. Care should be taken to
install these according to the instructions provided.
• Due to the nature of the design of some machines the centre of gravity
will be high making them unstable when moved. Extreme care should be
taken when moving any machine.
• If transportation of the machine is required then all precautions relating
to the installation and handling of the machine apply. In addition, ensure
that any vehicles or manual handling equipment used for transportation
are of adequate specification.
6. The machine should be level and stable at all times
• When using a leg stand or cabinet base that is designed to be fitted to
the machine, always ensure that it is securely fastened to the machine
using the fixings provided.
• If the machine is suitable to be used on a workbench, ensure that the
workbench is well constructed and capable of withstanding the weight
of the machine. The machine should always be securely fastened to the
workbench with appropriate fixings.
• Where possible, floor standing machines should always be secured to the
floor with fixings appropriate to the structure of the floor.
• The floor surface should be sound and level. All of the feet of the machine
should make contact with the floor surface. If they do not, either re-locate
the machine to a more suitable position or use packing shims between
the feet and the floor surface to ensure the machine is stable.
7. Remove adjusting keys and wrenches
• Ensure that all adjusting wrenches and keys are removed before
switching the machine ‘ON’. There is a risk of severe personal injury or
damage to the machine from airborne objects.
8. Before switching the machine ‘ON’
• Clear the machine table of all objects (tools, scrap pieces etc.)
• Make sure there is no debris between the work piece and the table /
work support.
• Ensure that the work piece is not pressed against, or touching the saw
blade or cutting tool.
• Check all clamps, work holding devices and fences to ensure that they
are secure and cannot move during machining operations.
• Plan the way that you will hold and feed the work piece for the entire
machining operation.
9. Whilst machining
• Before starting work, watch the machine while it runs. If it makes
an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’
immediately and disconnect it from the power supply. Do not restart until
finding and correcting the source of the problem.
10. Keep the work area clear
• Working clearances can be thought of as the distances between
machines and obstacles that allow safe operation of every machine
without limitation. Consider existing and anticipated machine needs, size
of material to be processed through each machine and space for auxiliary
stands and/or work tables. Also consider the relative position of each
machine to one another for efficient material handling. Be sure to allow
yourself sufficient room to safely operate your machines in any
foreseeable operation.
• Cluttered work areas and benches create the risk of accidents. Keep
benches clear and tidy away tools that are not in use.
• Ensure that the floor area is kept clean and clear of any dust and debris
that may create trip or slip hazards.
11. Consider the work area environment
• Do not expose the machine to rain or damp conditions.
• Keep the work area well lit and ensure that there is artificial lighting
available when there is insufficient natural light to effectively light the
work area. Lighting should be bright enough to eliminate shadow and
prevent eye strain.
• Do not use the machine in explosive environments eg. in the presence of
flammable liquids, gases or dust.
• The presence of high levels of dust created by machining wood can
present a risk of fire or explosion. Always use dust extraction equipment
to minimise the risk.
12. Keep other persons away (and pets)
• The machine is designed to be used by one person only.
• Do not let persons, especially children, touch the machine or extension
cable (if used) and keep visitors away from the work area.
• Never leave the machine running unattended. Turn the power supply off
and do not leave the machine unattended until it comes to a
complete stop.
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2. General Health and Safety Guidance
• If the work area is to be left unattended, all machinery should be
switched ‘OFF’ and isolated from the mains power supply.
13. Store machines safely when not in use
• When not in use, machines should be stored in a dry place, out of reach
of children. Do not allow persons unfamiliar with these instructions or
with the machine to operate it.
14. Do not overreach
• Choose a working position that allows your body to remain balanced and
feed the work piece in to the machine without overreaching.
• Keep proper footing and balance at all times.
15. Electrical supply
• Electrical circuits should be dedicated to each machine or large enough to
handle combined motor amp loads. Power outlets should be located near
each machine so that power or extension cables are not obstructing high-
traffic areas. Observe local electrical guidelines for proper installation of
new lighting, power outlets, or circuits.
• The machine must be connected to an earthed power supply.
• The power supply must be equipped with a circuit breaker that provides
short circuit, overload and earth leakage protection.
• The voltage of the machine must correspond to the voltage of the mains
power supply.
• The mains plug fitted to the machine should always match the power
outlet. Do not modify the plug in any way. If a replacement plug is
required it should be fitted by a competent person and of the correct type
and rating for the machine.
• If you are unsure about any electrical connections always consult a
qualified electrician.
16. Avoid unintentional starting of the machine
• Most machines are fitted with a no-volt release (NVR) switch to prevent
unintentional starting. If in doubt always ensure the machine switch
is in the ‘OFF’ position before connecting it to the power supply. This
means the machine will not automatically start up after a power cut or
switching on of the power supply, unless you first reset the start switch.
17. Outdoor use
• Your machine should not be used outdoors.
18. Extension cables
• Whenever possible, the use of extension cables is not recommended.
If the use of an extension cable is unavoidable, then it should have a
minimum core cross section of 2.5 mm² and limited to a maximum length
of 3 metres.
• Extension cables should be routed away from the direct working area to
prevent a trip hazard.
19. Guard against electric shock
• Avoid body contact with earthed or grounded surfaces such as pipes
and radiators. There is an increased risk of electric shock if your body is
earthed or grounded.
20. Always work within the machine’s intended capacities
• Operator safety and machine performance are seriously adversely
affected if attempts to make the machine perform beyond its limits are
made.
21. Do not abuse the power cable
• Never pull the power cable to disconnect it from the power socket.
Always use the plug.
• Keep the power cable away from heat, oil and sharp edges.
• Do not use the power cable for carrying or moving the machine.
22. Secure the work piece
• Ensure that the work piece is securely held before starting to machine it.
• When working within 300 mm of the machining area, always use a push
stick to feed the work piece in to the blade or cutting tool. The push stick
should have a minimum length of 400 mm. If the push stick becomes
damaged, replace it immediately.
• Use extra supports (roller support stands etc.) for any work pieces large
enough to tip when not held down to the table top.
• Do not use another person as a substitute for a table extension, or as
additional support for a work piece that is longer or wider than the basic
table, or to help feed, support, or pull the work piece.
• Do not attempt to machine more than one work piece at a time.
• When feeding the work piece towards the blade or cutting tool never
position your hands in direct line of the cutting path. Avoid awkward
operations and hand positions where a sudden slip could cause your
hand or fingers to move into the machining area.
23. Stay alert
• Safety is a combination of operator common sense and alertness at all
times when the machine is being used.
• Use all machines with extreme care and do not use the machine when
you are tired or under the influence of drugs, alcohol or medication.
24. Use the correct tool for the job
• Do not use the machine for any purpose other than which it
was designed.
• When selecting replacement cutting tools and blades, always ensure that
they are designed to cut the material that you intend to use them for. If
in any doubt seek further advice from the manufacturer.
25. Connect dust extraction equipment
• Always use dust extraction equipment. The dust extractor should be of
suitable size and capacity for the machine that it is connected to and
have a filtration level appropriate to the type of waste being collected.
Refer to the relevant section of the manual for details of the specific dust
extraction requirements for this machine.
• The dust extractor should be switched ‘ON’ before starting the machine
that it is connected to. The dust extractor should be left running for 30
seconds after the last machining operation is complete in order to clear
any residual waste from the machine.
26. Ensure that the machine is correctly guarded
• Never use the machine if any of the standard safety guards and
equipment are removed or damaged.
• Some machines incorporate safety interlocks to prevent the machine
from being used without the guards in place. Never attempt to bypass or
modify the interlocks to allow the machine to be used without the guards
in place.
27. Maintain your machine with care
• This manual gives clear instructions on installation, set up and
operation of the machine and also details any routine and preventative
maintenance that should be performed periodically by the user.
• Remember always to switch off and unplug the machine from the power
supply before carrying out any setting up or maintenance operations.
• Follow any instructions for the maintenance of accessories
and consumables.
• Do not use compressed air to clean the machine. Always use a brush to
dislodge dust in places that are awkward to reach and a dust extractor to
collect the waste.
• Inspect electric cables periodically and, if damaged, have them replaced
by an authorised service facility or qualified electrician.
• Inspect extension cables (if used) periodically and replace if damaged.
28. Keep cutting tools sharp and clean
• Correctly maintained cutting tools are easier to control and less likely
to bind.
• Cutting tools and blades can become hot during use. Take extreme care
when handling them and always allow them to cool before changing,
adjusting or sharpening them.
29. Disconnect the machine from the power supply
• When not in use, before servicing, changing blades etc. always disconnect
the machine from the power supply.
30. Check for damaged parts
• Before each use of the machine, it should be carefully checked to
determine that it will operate properly and perform its intended function.
• Check for alignment of moving parts, binding of moving parts, breakage
of parts and any other conditions that may affect the operation of
the machine.
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• A guard or other part that is damaged should be properly repaired
or replaced by a qualified person unless otherwise indicated in this
instruction manual.
• Do not use the machine if the switch does not turn the machine ‘ON’
and ‘OFF’.
• Have defective switches replaced by a qualified person.
31. Warning!
• The use of any accessory or attachment, other than those recommended
in this instruction manual, or recommended by our Company may present
a risk of personal injury or damage to the machine and invalidation of
the warranty.
32. Have your machine repaired by a qualified person
• This machine complies with the relevant safety rules and standards
appropriate to its type when used in accordance with these instructions
and with all of the standard safety guards and equipment in place. Only
qualified persons using original spare parts should carry out repairs.
Failure to do this may result in considerable danger to the user and
invalidation of warranty.
33. Caution! Motor may become hot during use
• It is normal for motors on some machines to become hot to the touch
during use. Avoid touching the motor directly when in use.
2. General Health and Safety Guidance
Safe Operation
1. Familiarise yourself with the machine
• Machining operations using bandsaws have a history of serious accidents.
Most result from contact with the moving blade while presenting material
to the blade or moving it from the table. Other minor accidents can occur
whilst setting, cleaning, adjusting or maintaining the machine.
• The machine is designed for cutting wood and composite board (plywood,
MDF etc.). Certain plastics can also be cut using a suitable blade.
2. Before switching the machine ‘ON’
• Ensure that the blade is correctly tensioned and aligned on the
bandwheels and the blade guides are correctly adjusted.
• Ensure that the teeth of the blade are pointing downwards.
• Check the condition of the blade to ensure that no teeth are missing,
damaged or deformed and the blade is not cracked or split. If any of
these conditions apply, replace the blade immediately.
• Ensure that the saw blade type and width are suitable for the material to
be cut.
• Check that the blade width is within the minimum and maximum
permitted on the machine and that the thickness of the blade is suitable
for the diameter of the wheel.
• Some machines have more than one cutting speed. For most wood
cutting applications the faster of the speeds should be used.
• Check the condition of the table insert. Replace it immediately if it is
damaged or showing signs of wear.
• Adjust the guard as close as possible to the work piece being cut.
• Check that access doors are fully closed and that the latches are secure.
3. Whilst machining
• Never apply sideways pressure to the blade as this may cause the blade
to break.
• Care must be taken when cutting wood with knots, nails or cracks in
it and / or dirt on it, as these can cause the blade to get stuck. If this
happens, switch the machine ‘OFF’ immediately and follow the procedure
detailed in the manual to remove the blade from the work piece.
• If cutting cylindrical timber use a suitable jig to prevent twisting of the
work piece.
4. This machine falls under the scope of the ‘Health and Safety at Work etc.
Act 1974’, and the ‘Provision & Use of Work Equipment Regulations 1998’.
In addition the elimination or control of risks from wood dust is included in
the above regulations and the ‘Control of Substances Hazardous to Health
(COSHH) Regulations 2002’. We recommend that you study and follow
these regulations.
Further guidance can be found in the ‘Safety in the use of narrow bandsaws
– Woodworking sheet No.31’ and the ‘Safe use of woodworking machinery’
code of practice booklet (L114) published by Health and Safety Executive
and available from their website www.hse.gov.uk.
3. Additional Health and Safety Guidance for Bandsaws
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4. Record Power Guarantee
“Products” means the Products sold by Record Power subject to these
terms and conditions;
“Record Power” is Record Power Limited, whose company registration
number is 4804158 and registered office address is Centenary House,
11 Midland Way, Barlborough Links, Chesterfield, Derbyshire, S43 4XA and
sells through a network of Authorised Dealers;
“Authorised Distributor” is the nominated importer for your region
who will generally sell through a network of Authorised Dealers. Details of
Authorised Distributors for specific countries can be found in the Product
manual or at www.recordpower.info;
“Authorised Dealer” is a retailer or business authorised to sell Record
Power Products to end users.
1 Guarantee
1.1 Record Power guarantees that for a period of 5 years from the date
of purchase the components of qualifying Products (see clauses 1.2.1
to 1.2.9) will be free from defects caused by faulty construction
or manufacture.
1.2 During this period Record Power, its Authorised Distributor or
Authorised Dealer will repair or replace free of charge any parts
which are proved to be faulty in accordance with paragraphs 1.1
above provided that:
1.2.1 you follow the claims procedure set out in clause 2 below;
1.2.2 Record Power, our Authorised Distributor or Authorised Dealer are
given a reasonable opportunity after receiving notice of the claim to
examine the Product;
1.2.3 if asked to do so by Record Power, its Authorised Distributor or
Authorised Dealer, you return the Product, at your own cost, to
Record Power's premises or other approved premises such as those
of the Authorised Distributor or supplying Authorised Dealer, for the
examination to take place;
1.2.4 the fault in question is not caused by industrial use, accidental
damage, fair wear and tear, wilful damage, neglect, incorrect
electrical connection, abnormal working conditions, failure to follow
our instructions, misuse, or alteration or repair of the Product without
our approval;
1.2.5 the Product has been used in a domestic environment only;
1.2.6 the fault does not relate to consumable Products such as blades,
bearings, drive belts or other wearing parts which can reasonably
be expected to wear at different rates depending on usage (for full
details contact Record Power or your local Authorised Distributor);
1.2.7 the Product has not been used for hire purposes, by you or by a
previous owner;
1.2.8 the Product has been purchased by you as the guarantee is not
transferable from a private sale.
1.2.9 where the Product has been purchased from a retailer, the 5 year
guarantee is transferable and begins on the date of the first purchase
of the Product and in the event of a claim under this guarantee
proof of the original purchase date will be required to validate the
warranty period.
2 Claims Procedure
2.1 In the first instance please contact the Authorised Dealer who
supplied the Product to you. In our experience many initial problems
with machines that are thought to be due to faulty parts are actually
solved by correct setting up or adjustment of the machines. A good
Authorised Dealer should be able to resolve the majority of these
issues much more quickly than processing a claim under
the guarantee.
2.2 Any damage to the Product resulting in a potential claim under the
guarantee must be reported to the Authorised Dealer from which it
was purchased within 48 hours of receipt.
2.3 If the Authorised Dealer who supplied the Product to you has been
unable to satisfy your query, any claim made under this Guarantee
should be made directly to Record Power or its Authorised Distributor
(for details of the Authorised Distributor in your country please see
your Product manual or check www.recordpower.info for details). The
claim itself should be made in a letter setting out the date and place
of purchase, and giving a brief explanation of the problem which
has led to the claim. This letter should then be sent with proof of the
purchase date (preferably a receipt) to Record Power or its Authorised
Distributor. If you include a phone number or email address this will
help to speed up your claim.
2.4 Please note that it is essential that the letter of claim reaches Record
Power or its Authorised Distributor on the last day of this Guarantee
at the latest. Late claims will not be considered.
3 Limitation of Liability
3.1 We only supply Products for domestic and private use. You agree not
to use the Product for any commercial, business or re-sale purposes
and we have no liability to you for any loss of profit, loss of business,
business interruption or loss of business opportunity.
3.2 This Guarantee does not confer any rights other than those expressly
set out above and does not cover any claims for consequential loss
or damage. This Guarantee is offered as an extra benefit and does
not affect your statutory rights as a consumer.
4 Notice
This Guarantee applies to all Products purchased from an Authorised
Dealer of Record Power within the United Kingdom of Great Britain
and Northern Ireland. Terms of Guarantee may vary in other countries
– please check with the Authorised Distributor in your country
(details of the Authorised Distributor for your country can be found in
the manual or at www.recordpower.info).
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6. Specifications
5. Getting to Know Your Bandsaw
Maximum depth of cut: 320 mm
Throat depth: 445 mm
Table size: 546 x 400 mm
Extension table: 112 x 400 mm
Table height from floor: 900 mm
Motor input P1: 2.0 kW (single phase)
Motor input P1: 1.9 kW (three phase)
Motor output P2: 1.5 kW
Voltage: 230 V (single phase)
Voltage: 400 V (three phase)
Frequency: 50 Hz
Full load current: 8.6 A (single phase)
Full load current: 3.6 A (three phase)
Short circuit rating: 1 kA
Motor speed: 1400 rpm
Blade length: 153” (3886 mm)
Blade width capacity:
1/4” (6.35 mm) - 1 3/8” (35 mm)
Blade speed: 1000 m / minute
Upper extraction port diameters:
Internal 90 mm / external 96 mm
Lower extraction port diameters:
Internal 93 mm / external 99 mm
Weight: 149 kg
Size: H1880 x W976 x D740 mm
1On / off switch
2Rip fence assembly
3Blade tensioning knob
4Upper door knob
5Upper blade guides
6Blade
7Table
8Dust extraction port
9Lower door knob
10 Table locking lever
11 Trunnion
12 Blade guide position hand wheel
13 Blade guide lock
14 Blade tracking hand wheel
15 Blade tracking lock
16 Blade tension lever
17 Table tilt box wrench
18 Motor
19 Dust extraction port
1
4
8
10
13
14
15
16
17
18
19
11
12
9
5
6
7
2
3
The figures quoted are emission levels and are not necessarily safe working levels.Whilst there is a correlation between the emission and exposure levels,
this cannot be used reliably to determine whether or not further precautions are required. Factors that influence the actual level of exposure of the workforce
include the characteristics of the work room and the other sources of noise, etc., i.e. the number of machines and other adjacent processes. Also the
permissible exposure level can vary from country to country.This information, however, will enable the user of the machine to make a better evaluation of the
hazard and risk.
Associated uncertanty K=4 dB measurement
made in accordance with EN ISO 3746:2010
}
Sound power level: < 100 dBA
Sound pressure level: < 90 dBA
Main document number: RC1801
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7. Contents of the Package
1SABRE-450 bandsaw 1
2Table with levelling pin attached 1
3Hex head socket screws 4
4Washers 4
5Spring washers 4
6Rip fence rail and fixings 1
7Rip fence mount 1
813 mm wrench 1
9 10 mm wrench 1
10 Push stick 1
11 Hand wheel 1
12 Rip fence 1
13 Tool holder 1
14 M5 x 10 mounting screws 2
15 Re-saw bar assembly 1
16 Box wrench 1
17 M8 x 50 hex head bolt 1
18 M8 nut 1
19 M6 x 30 hex socket head screw 1
20 M6 nut 1
21 3 mm hex wrench 1
22 4 mm hex wrench 1
23 5 mm hex wrench 1
24 6 mm hex wrench 1
25 Dust port & mounting screws 1
26 Hanging bolts for optional jockey bar 1
1
2 3 4 5
7
11
15
21
23
22 25 26
24
16 17 18 19 20
12 13 14
9 10
8
6
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8. Assembly
The table trunnion has 4 holes as shown in Fig 8.1 and the underside of
the table has 4 corresponding threaded holes as shown in Fig 8.2. Place
the table onto the trunnion, taking care to pass the blade through the table
slot without damaging it.
Ensure the blade is centrally aligned with the blade slot.
Secure the table in place using 4 hex head socket screws,washers and
spring washers as shown in Fig 8.3. Do not fully tighten until the table is
aligned with the blade.
Aligning the Table to the Blade
For accurate cutting the table must be parallel to the bandsaw blade. Place
a straight edge along the blade as shown in Fig 8.4 then measure the
distance between the straight edge and the mitre fence slot in the table as
shown. When the distances are equal at the front and back of the mitre slot
the screws can be tightened fully.
Once tightened, check the alignment and re-adjust if necessary.
Positioning the Table at 90º to the Blade
Loosen the table locking lever as shown in Fig 8.5 and use the box wrench
to tilt the table to gain access to the underside.
Fig 8.2
Fig 8.4
Fig 8.3
Fig 8.1
Equal
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Fig 8.5
Locking
lever
Box
wrench
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8. Assembly
Place the M8 nut onto the M8 x 50 hex head bolt and attach to the
underside of the table as shown in Fig 8.6. This bolt acts as a table stop to
ensure the table returns to the correct position when it is required to be at
90º to the blade.
Set the stop bolt so that the table is 90º when in contact with the swivelling
heel block. This is rotated out of the way of the stop bolt when you require
the table to be set beyond 0º on the angle scale of the trunnion.
Set the table at 90º to the blade using a square as shown in Fig 8.7. Secure
it in place then adjust the screw so that it touches the top of the lower
band wheel box. Secure the screw in place by tightening the nut against the
table surface.
If necessary the angle scale pointer can now be adjusted to point to 0º as
shown in Fig 8.8 using a Phillips screwdriver.
Installing the Rip Fence
Fit the rip fence rail to the table as shown in Fig 8.9 using the nuts and
washers supplied with the rail in the order shown in Fig 8.10.
Fig 8.7
Fig 8.9
Fig 8.8
Angle scale
pointer
Fig 8.6
Table stop bolt
and nut
Swivelling
heel block
Fig 8.10
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Ensure the rip fence rail is parallel to the table by measuring the
distance between them at one end as shown in Fig 8.11 and ensure the
measurement is the same at the opposite end as shown in Fig 8.12.
Important: Ensure at this stage the table levelling pin is
installed as shown in Fig 8.13.
To ensure the height of the rail is parallel to the table lay a steel
rule on the table surface as shown in Fig 8.14 and measure the distance
between the rule and the rail.
Repeat this process at the opposite end of the table as shown in Fig 8.15,
ensuring both measurements are equal.
Fig 8.15
i
Kg
8. Assembly
Fig 8.12
Fig 8.14
Fig 8.11
Fig 8.13
Table levelling pin
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Fig 8.16
Fig 8.17
Fig 8.18
Fitting the Fence
Place the rip fence mount onto the rail as shown in Fig 8.16.
Slide the rip fence onto the mount as shown in Fig 8.17. Ensure the rip
fence is placed fully onto the mount and locates over the protrusion as
shown in Fig 8.18.
Secure the rip fence in place using the fence lock knob as shown in Fig
8.19. The fence and mount assembly is secured in place on the rail using the
position lock knob as shown in Fig 8.19.
The fence can also be fitted as shown in Fig 8.20. This position allows the
guides to move much further down to support the blade when cutting
thinner materials.
8. Assembly
Fig 8.19
Position lock knob
Lock
knob
Adjustment
knob
Fence lock
knob
Fig 8.20
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The fence features a pad at each end as shown in Fig 8.21. This raises the
fence from the table to minimise contact and improve travel of the fence
across the table and mitre slot.
The height of the fence should be parallel with the table as shown in
Fig 8.22. If adjustment is required, change the height of the rip fence rail as
previously described until the fence is positioned as shown.
Mounting the Rip Fence to the Right Hand Side of the Blade
To support work when cutting with the table tilted, the rip fence can be
placed to the right hand side of the blade.
Remove the rip fence from the mount. Fully unscrew the fence lock knob
and remove the knob assembly and T bar as shown in Fig 8.23. Re-fit to the
opposite side of the fence mount as shown in Fig 8.24.
Re-fit the rip fence to the mount as previously described and shown in Fig
8.25.
Fig 8.24
Fig 8.25
8. Assembly
Fig 8.22
Fig 8.21
Fig 8.23
Knob
assembly
T-bar
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Fig 8.26
8. Assembly
Aligning the Fence with the Blade
For accurate cutting the rip fence must be parallel to the blade as shown in
Fig 8.26. The fence mount features a cam-mechanism adjustment for quick
and easy alignment.
Loosen the lock knob as shown in Fig 8.19 and use the adjustment knob
to move the fence. The fence can be moved anti-clockwise as shown in Fig
8.27 or clockwise as shown in Fig 8.28. When the fence is in the desired
position re-tighten the lock knob.
Fitting the Hand Wheel
The hand wheel supplied must be fitted as shown in Fig 8.29. This hand
wheel controls the guide post position.
The hand wheel shaft features a flattened area as shown in Fig 8.30.
Fig 8.27
Fig 8.28
Fig 8.30
Fig 8.29
Hand
wheel
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Fig 8.35
Fig 8.34
Fig 8.33
Fig 8.32
8. Assembly
Fig 8.31
Place the upper hand wheel onto the shaft as shown in Fig 8.31, ensuring
the blind set screw is positioned over the flattened area. Tighten the blind
set screw to secure the hand wheel in place using a 3 mm hex wrench.
Fitting the Hanging Bolts for the Optional Jockey Bar
Place a nut on each hanging bolt leaving approximately 6 mm of thread
visible. Screw into the holes until you reach the nuts and secure in place.
Figure 8.32.
Fitting the Push Stick Holder
Screw the M6 x 30 hex socket head screw to the bandsaw frame as shown
in Fig 8.33 and secure in place with the M6 nut. Place the push stick holder
onto the screw as shown in Fig 8.34.
Fitting the Tool Holder
Secure the tool holder to the rear of the bandsaw spine as shown in Fig
8.35 using the 2 M5 x 10 mounting screws supplied.
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Fig 8.36
8. Assembly
The tool holder is used for storing the hex wrenches supplied with the
machine as shown in Fig 8.36.
Fitting the Re-Saw Bar
The re-saw bar can be used when cutting timber which is prone to variations
in density and grain direction, particularly larger pieces. The bar is used
to pivot the timber against so the feed direction can be adjusted by the
operator to ensure the straightest possible cut.
Disassemble the re-saw bar assembly and place the bar through the slots in
the fence as shown in Fig 8.37. Re-fit the fixings as shown and secure the
bar in place.
Fig 8.37
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9. Assembly of the Optional 67052 Table Extension
Before attaching the table to the bandsaw check that all the contents of the package are present.
No. Description Quantity
1SABRE sheet metal table extension 1
2M8 x 25 bolt 2
3Medium washer 4
4Small washer 3
5M8 nut 2
6M6 nut 3
7M6 x 16 blind screw set 3
1
2 3 4
5 6 7
Tools Required for Assembly
(Not Supplied)
3 mm hex wrench 6 mm hex wrench 10 mm wrench 13 mm wrench
Fig 9.1
Fig 9.2
The table extension can be fitted to the side of the bandsaw as shown in Fig 9.1 or to
the rear as shown in Fig 9.2.
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The assembly procedure is the same for both positions.To attach the extension to the side
of the table, use the holes shown in Fig 9.3 and Fig 9.4. To attach to the rear of the table
use the holes shown in Fig 9.5 and Fig 9.6.
9. Assembly of the Optional 67052 Table Extension 9. Assembly of the Optional 67052 Table Extension
Fig 9.3
Fig 9.4
Fig 9.5
Fig 9.6
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9. Assembly of the Optional 67052 Table Extension
Fig 9.7
Fig 9.8
Fig 9.9
Fig 9.10
Fig 9.11
Fit the 3 blind set screws to the extension in the locations shown in Fig 9.7
and then the M6 nuts. Attach the extension to the main table as shown in Fig
9.8 and Fig 9.9, using the M8 x 25 bolts, medium washers and M8 nuts. Do
not fully tighten the fixings until the table is correctly aligned.
Use a straight edge as shown in Fig 9.10 to check alignment of the top
surface of the extension to the main table at the front and back. Use the
blind set screws to align the extension and main table as shown in Fig 9.11,
ensuring the table surfaces are flush from side-to-side. Once the extension is
correctly aligned, tighten both M8 nuts and lock the blind set screws in place
using the m6 nuts.
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