Record Power SABRE-250 User guide

Original Instruction Manual
SABRE-250 10" Bandsaw
Important
For your safety read instructions carefully before
assembling or using this product.
Save this manual for future reference.
Always wear safety glasses when
using woodworking equipment.
Always read the instructions
provided before using
woodworking equipment.
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To register this product please visit
www.recordpower.info
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Please see back cover for contact details.
Version 3.2
May 2021

2
1 Explanation of Symbols
2 General Health and Safety Guidance
3 Additional Health and Safety Guidance for Bandsaws
4 Record Power Guarantee
5 Getting to Know Your Bandsaw
6 Specifications
7 Contents of the Package
8 Assembly
9 Operation and Bandsawing Practice
10 Maintenance
11 Dust Extraction
12 Troubleshooting
13 Electrical Connection and Wiring Diagram
14 Parts Diagrams and Lists
EU Declaration of Conformity
Contents

3
1. Explanation of Symbols
THE SYMBOLS AND THEIR MEANINGS SHOWN BELOW MAY BE USED THROUGHOUT THIS MANUAL. PLEASE ENSURE THAT YOU
TAKE THE APPROPRIATE ACTION WHEREVER THE WARNINGS ARE USED.
Mandatory
Instructions
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Warning
Read and fully understand the instruction manual
before attempting to use the machine.
Indicates an instruction that requires particular attention
Wear protective eyewear
Use respiratory protective equipment
Use suitable protective footwear
Use hearing protection
Use protective work gloves
Indicates a risk of severe personal injury or
damage to the machine
Indicates a risk of severe personal injury
from electrical shock
Risk of personal injury from lifting of heavy items
Indicates a risk of severe personal injury from
airborne objects
Risk of fire
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4
2. General Health and Safety Guidance
Ensure that you carefully read and fully understand the
instructions in this manual before assembly, installation and
use of this product. Keep these instructions in a safe place for
future reference.
WARNING: for your own safety, do not attempt to operate this machine
until it is completely assembled and installed according to these
instructions.
WARNING: When using any machine, basic safety precautions should
always be followed to reduce the risk of fire, electric shock and
personal injury.
Safe Operation
1. Use Personal Protective Equipment (PPE)
• The operation of any machine can result in foreign objects being thrown
into your eyes, which can result in severe eye damage. Protective
eyewear or other suitable eye protection or face shield should be used at
all times. Everyday spectacles only have impact resistant lenses. They are
not protective eyewear and do not give additional lateral protection.
• Use respiratory protective equipment (dust mask etc.) if the machining
operation creates dust. Exposure to high levels of dust created by
machining hardwoods, softwoods and man made composite boards can
result in serious health problems. Some imported hardwoods give off
highly irritating dust, which can cause a burning sensation. The use of
respiratory protective equipment should not be seen as an alternative to
controlling the risk of exposure at source by using adequate dust
extraction equipment.
• The use of ear plugs or ear defenders is recommended when the machine
is in use, particularly if the noise level exceeds 85 dB.
• Wear suitable protective gloves when handling cutting tools or blades.
Gloves should NOT be worn when using the machine as they can be
caught in moving parts of the machine.
• Non-slip safety footwear is recommended when using the machine and
handling large work pieces.
2. Dress appropriately
• Do not wear loose clothing, neckties or jewellery; they can be caught in
moving parts of the machine.
• Roll up long sleeves above the elbow.
• Wear protective hair covering to contain long hair.
3. Safety warnings
• Find and read any warning labels on the machine
• It is important that any labels bearing health and safety warnings are
not removed, defaced or covered. Replacement labels can be obtained by
contacting our Customer Service Department.
4. Familiarise yourself with the machine
• If you are not thoroughly familiar with the operation of this machine,
obtain advice from your supervisor, instructor, or other qualified person or
contact your retailer for information on training courses. Do not use this
machine until adequate training has been undertaken.
5. Take care when moving or positioning the machine
• Some machines can be very heavy. Ensure the floor of the area in which
the machine is to be used is capable of supporting the machine.
• The machine and its various components can be heavy.
Always adopt a safe lifting technique and seek assistance when lifting
heavy components. In some cases it may be necessary to use mechanical
handling equipment to position the machine within the work area.
• Some machines have optional wheel kits available to allow them to be
manoeuvred around the workshop as required. Care should be taken to
install these according to the instructions provided.
• Due to the nature of the design of some machines the centre of gravity
will be high making them unstable when moved. Extreme care should be
taken when moving any machine.
• If transportation of the machine is required then all precautions relating
to the installation and handling of the machine apply. In addition, ensure
that any vehicles or manual handling equipment used for transportation
are of adequate specification.
6. The machine should be level and stable at all times
• When using a leg stand or cabinet base that is designed to be fitted to
the machine, always ensure that it is securely fastened to the machine
using the fixings provided.
• If the machine is suitable to be used on a workbench, ensure that the
workbench is well constructed and capable of withstanding the weight
of the machine. The machine should always be securely fastened to the
workbench with appropriate fixings.
• Where possible, floor standing machines should always be secured to the
floor with fixings appropriate to the structure of the floor.
• The floor surface should be sound and level. All of the feet of the
machine should make contact with the floor surface. If they do not, either
re-locate the machine to a more suitable position or use packing shims
between the feet and the floor surface to ensure the machine is stable.
7. Remove adjusting keys and wrenches
• Ensure that all adjusting wrenches and keys are removed before
switching the machine ‘ON’. There is a risk of severe personal injury or
damage to the machine from airborne objects.
8. Before switching the machine ‘ON’
• Clear the machine table of all objects (tools, scrap pieces etc.)
• Make sure there is no debris between the work piece and the table /
work support.
• Ensure that the work piece is not pressed against, or touching the saw
blade or cutting tool.
• Check all clamps, work holding devices and fences to ensure that they
are secure and cannot move during machining operations.
• Plan the way that you will hold and feed the work piece for the entire
machining operation.
9. Whilst machining
• Before starting work, watch the machine while it runs. If it makes
an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’
immediately and disconnect it from the power supply. Do not restart until
finding and correcting the source of the problem.
10. Keep the work area clear
• Working clearances can be thought of as the distances between
machines and obstacles that allow safe operation of every machine
without limitation. Consider existing and anticipated machine needs,
size of material to be processed through each machine and space for
auxiliary stands and/or work tables. Also consider the relative position of
each machine to one another for efficient material handling. Be sure to
allow yourself sufficient room to safely operate your machines in any
foreseeable operation.
• Cluttered work areas and benches create the risk of accidents. Keep
benches clear and tidy away tools that are not in use.
• Ensure that the floor area is kept clean and clear of any dust and debris
that may create trip or slip hazards.
11. Consider the work area environment
• Do not expose the machine to rain or damp conditions.
• Keep the work area well lit and ensure that there is artificial lighting
available when there is insufficient natural light to effectively light the
work area. Lighting should be bright enough to eliminate shadow and
prevent eye strain.
• Do not use the machine in explosive environments eg. in the presence of
flammable liquids, gases or dust.
• The presence of high levels of dust created by machining wood can
present a risk of fire or explosion. Always use dust extraction equipment
to minimise the risk.
12. Keep other persons away (and pets)
• The machine is designed to be used by one person only.
• Do not let persons, especially children, touch the machine or extension
cable (if used) and keep visitors away from the work area.
• Never leave the machine running unattended. Turn the power supply off
and do not leave the machine unattended until it comes to a

5
2. General Health and Safety Guidance
complete stop.
• If the work area is to be left unattended, all machinery should be
switched ‘OFF’ and isolated from the mains power supply.
13. Store machines safely when not in use
• When not in use, machines should be stored in a dry place, out of reach
of children. Do not allow persons unfamiliar with these instructions or
with the machine to operate it.
14. Do not overreach
• Choose a working position that allows your body to remain balanced and
feed the work piece in to the machine without overreaching.
• Keep proper footing and balance at all times.
15. Electrical supply
• Electrical circuits should be dedicated to each machine or large enough to
handle combined motor amp loads. Power outlets should be located near
each machine so that power or extension cables are not obstructing high-
traffic areas. Observe local electrical guidelines for proper installation of
new lighting, power outlets, or circuits.
• The machine must be connected to an earthed power supply.
• The power supply must be equipped with a circuit breaker that provides
short circuit, overload and earth leakage protection.
• The voltage of the machine must correspond to the voltage of the mains
power supply.
• The mains plug fitted to the machine should always match the power
outlet. Do not modify the plug in any way. If a replacement plug is
required it should be fitted by a competent person and of the correct type
and rating for the machine.
• If you are unsure about any electrical connections always consult a
qualified electrician.
16. Avoid unintentional starting of the machine
• Most machines are fitted with a no-volt release (NVR) switch to prevent
unintentional starting. If in doubt always ensure the machine switch is in
the ‘OFF’ position before connecting it to the power supply. This means
the machine will not automatically start up after a power cut or switching
on of the power supply, unless you first reset the start switch.
17. Outdoor use
• Your machine should not be used outdoors.
18. Extension cables
• Whenever possible, the use of extension cables is not recommended.
If the use of an extension cable is unavoidable, then it should have a
minimum core cross section of 2.5 mm² and limited to a maximum length
of 3 metres.
• Extension cables should be routed away from the direct working area to
prevent a trip hazard.
19. Guard against electric shock
• Avoid body contact with earthed or grounded surfaces such as pipes
and radiators. There is an increased risk of electric shock if your body is
earthed or grounded.
20. Always work within the machine’s intended capacities
• Operator safety and machine performance are seriously adversely affected
if attempts to make the machine perform beyond its limits are made.
21. Do not abuse the power cable
• Never pull the power cable to disconnect it from the power socket.
Always use the plug.
• Keep the power cable away from heat, oil and sharp edges.
• Do not use the power cable for carrying or moving the machine.
22. Secure the work piece
• Ensure that the work piece is securely held before starting to machine it.
• When working within 300 mm of the machining area, always use a push
stick to feed the work piece in to the blade or cutting tool. The push stick
should have a minimum length of 400 mm. If the push stick becomes
damaged, replace it immediately.
• Use extra supports (roller support stands etc.) for any work pieces large
enough to tip when not held down to the table top.
• Do not use another person as a substitute for a table extension, or as
additional support for a work piece that is longer or wider than the basic
table, or to help feed, support, or pull the work piece.
• Do not attempt to machine more than one work piece at a time.
• When feeding the work piece towards the blade or cutting tool never
position your hands in direct line of the cutting path. Avoid awkward
operations and hand positions where a sudden slip could cause your hand
or fingers to move into the machining area.
23. Stay alert
• Safety is a combination of operator common sense and alertness at all
times when the machine is being used.
• Use all machines with extreme care and do not use the machine when
you are tired or under the influence of drugs, alcohol or medication.
24. Use the correct tool for the job
• Do not use the machine for any purpose other than which it
was designed.
• When selecting replacement cutting tools and blades, always ensure that
they are designed to cut the material that you intend to use them for. If in
any doubt seek further advice from the manufacturer.
25. Connect dust extraction equipment
• Always use dust extraction equipment. The dust extractor should be of
suitable size and capacity for the machine that it is connected to and
have a filtration level appropriate to the type of waste being collected.
Refer to the relevant section of the manual for details of the specific dust
extraction requirements for this machine.
• The dust extractor should be switched ‘ON’ before starting the machine
that it is connected to. The dust extractor should be left running for 30
seconds after the last machining operation is complete in order to clear
any residual waste from the machine.
26. Ensure that the machine is correctly guarded
• Never use the machine if any of the standard safety guards and
equipment are removed or damaged.
• Some machines incorporate safety interlocks to prevent the machine
from being used without the guards in place. Never attempt to bypass or
modify the interlocks to allow the machine to be used without the guards
in place.
27. Maintain your machine with care
• This manual gives clear instructions on installation, set up and
operation of the machine and also details any routine and preventative
maintenance that should be performed periodically by the user.
• Remember always to switch off and unplug the machine from the power
supply before carrying out any setting up or maintenance operations.
• Follow any instructions for the maintenance of accessories
and consumables.
• Do not use compressed air to clean the machine. Always use a brush to
dislodge dust in places that are awkward to reach and a dust extractor to
collect the waste.
• Inspect electric cables periodically and, if damaged, have them replaced
by an authorised service facility or qualified electrician.
• Inspect extension cables (if used) periodically and replace if damaged.
28. Keep cutting tools sharp and clean
• Correctly maintained cutting tools are easier to control and less likely
to bind.
• Cutting tools and blades can become hot during use. Take extreme care
when handling them and always allow them to cool before changing,
adjusting or sharpening them.
29. Disconnect the machine from the power supply
• When not in use, before servicing, changing blades etc. always disconnect
the machine from the power supply.
30. Check for damaged parts
• Before each use of the machine, it should be carefully checked to
determine that it will operate properly and perform its
intended function.

6
• Check for alignment of moving parts, binding of moving parts, breakage
of parts and any other conditions that may affect the operation of
the machine.
• A guard or other part that is damaged should be properly repaired
or replaced by a qualified person unless otherwise indicated in this
instruction manual.
• Do not use the machine if the switch does not turn the machine ‘ON’
and ‘OFF’.
• Have defective switches replaced by a qualified person.
31. Warning!
• The use of any accessory or attachment, other than those recommended
in this instruction manual, or recommended by our Company may present
a risk of personal injury or damage to the machine and invalidation of
the warranty.
32. Have your machine repaired by a qualified person
• This machine complies with the relevant safety rules and standards
appropriate to its type when used in accordance with these instructions
and with all of the standard safety guards and equipment in place. Only
qualified persons using original spare parts should carry out repairs.
Failure to do this may result in considerable danger to the user and
invalidation of warranty.
33. Caution! Motor may become hot during use
• It is normal for motors on some machines to become hot to the touch
during use. Avoid touching the motor directly when in use.
2. General Health and Safety Guidance
Safe Operation
1. Familiarise yourself with the machine
• Machining operations using bandsaws have a history of serious accidents.
Most result from contact with the moving blade while presenting material
to the blade or moving it from the table. Other minor accidents can occur
whilst setting, cleaning, adjusting or maintaining the machine.
• The machine is designed for cutting wood and composite board (plywood,
MDF etc.). Certain plastics can also be cut using a suitable blade.
2. Before switching the machine ‘ON’
• Ensure that the blade is correctly tensioned and aligned on the band
wheels and the blade guides are correctly adjusted.
• Ensure that the teeth of the blade are pointing downwards.
• Check the condition of the blade to ensure that no teeth are missing,
damaged or deformed and the blade is not cracked or split. If any of
these conditions apply, replace the blade immediately.
• Ensure that the saw blade type and width are suitable for the material to
be cut.
• Check that the blade width is within the minimum and maximum
permitted on the machine and that the thickness of the blade is suitable
for the diameter of the wheel.
• Some machines have more than one cutting speed. For most wood
cutting applications the faster of the speeds should be used.
• Check the condition of the table insert. Replace it immediately if it is
damaged or showing signs of wear.
• Adjust the guard as close as possible to the work piece being cut.
• Check that access doors are fully closed and that the latches are secure.
3. Whilst machining
• Never apply sideways pressure to the blade as this may cause the blade
to break.
• Care must be taken when cutting wood with knots, nails or cracks in
it and / or dirt on it, as these can cause the blade to get stuck. If this
happens, switch the machine ‘OFF’ immediately and follow the procedure
detailed in the manual to remove the blade from the work piece.
• If cutting cylindrical timber use a suitable jig to prevent twisting of the
work piece.
4. This machine falls under the scope of the ‘Health and Safety at Work etc.
Act 1974’, and the ‘Provision & Use of Work Equipment Regulations 1998’.
In addition the elimination or control of risks from wood dust is included in
the above regulations and the ‘Control of Substances Hazardous to Health
(COSHH) Regulations 2002’. We recommend that you study and follow
these regulations.
Further guidance can be found in the ‘Safety in the use of narrow bandsaws
– Woodworking sheet No.31’ and the ‘Safe use of woodworking machinery’
code of practice booklet (L114) published by Health and Safety Executive
and available from their website www.hse.gov.uk.
3. Additional Health and Safety Guidance for Bandsaws

7
4. Record Power Guarantee
“Products” means the Products sold by Record Power subject to these
terms and conditions;
“Record Power” is Record Power Limited, whose company registration
number is 4804158 and registered office address is Centenary House,
11 Midland Way, Barlborough Links, Chesterfield, Derbyshire, S43 4XA and
sells through a network of Authorised Dealers;
“Authorised Distributor” is the nominated importer for your region
who will generally sell through a network of Authorised Dealers. Details of
Authorised Distributors for specific countries can be found in the Product
manual or at www.recordpower.info;
“Authorised Dealer” is a retailer or business authorised to sell Record
Power Products to end users.
1 Guarantee
1.1 Record Power guarantees that for a period of 5 years from the date
of purchase the components of qualifying Products (see clauses 1.2.1
to 1.2.9) will be free from defects caused by faulty construction
or manufacture.
1.2 During this period Record Power, its Authorised Distributor or
Authorised Dealer will repair or replace free of charge any parts
which are proved to be faulty in accordance with paragraphs 1.1
above provided that:
1.2.1 you follow the claims procedure set out in clause 2 below;
1.2.2 Record Power, our Authorised Distributor or Authorised Dealer are
given a reasonable opportunity after receiving notice of the claim to
examine the Product;
1.2.3 if asked to do so by Record Power, its Authorised Distributor or
Authorised Dealer, you return the Product, at your own cost, to
Record Power's premises or other approved premises such as those
of the Authorised Distributor or supplying Authorised Dealer, for the
examination to take place;
1.2.4 the fault in question is not caused by industrial use, accidental
damage, fair wear and tear, wilful damage, neglect, incorrect
electrical connection, abnormal working conditions, failure to follow
our instructions, misuse, or alteration or repair of the Product without
our approval;
1.2.5 the Product has been used in a domestic environment only;
1.2.6 the fault does not relate to consumable Products such as blades,
bearings, drive belts or other wearing parts which can reasonably
be expected to wear at different rates depending on usage (for full
details contact Record Power or your local Authorised Distributor);
1.2.7 the Product has not been used for hire purposes, by you or by a
previous owner;
1.2.8 the Product has been purchased by you as the guarantee is not
transferable from a private sale.
1.2.9 where the Product has been purchased from a retailer, the 5 year
guarantee is transferable and begins on the date of the first purchase
of the Product and in the event of a claim under this guarantee
proof of the original purchase date will be required to validate the
warranty period.
2 Claims Procedure
2.1 In the first instance please contact the Authorised Dealer who
supplied the Product to you. In our experience many initial problems
with machines that are thought to be due to faulty parts are actually
solved by correct setting up or adjustment of the machines. A good
Authorised Dealer should be able to resolve the majority of these
issues much more quickly than processing a claim under
the guarantee.
2.2 Any damage to the Product resulting in a potential claim under the
guarantee must be reported to the Authorised Dealer from which it
was purchased within 48 hours of receipt.
2.3 If the Authorised Dealer who supplied the Product to you has been
unable to satisfy your query, any claim made under this Guarantee
should be made directly to Record Power or its Authorised Distributor
(for details of the Authorised Distributor in your country please see
your Product manual or check www.recordpower.info for details). The
claim itself should be made in a letter setting out the date and place
of purchase, and giving a brief explanation of the problem which
has led to the claim. This letter should then be sent with proof of the
purchase date (preferably a receipt) to Record Power or its Authorised
Distributor. If you include a phone number or email address this will
help to speed up your claim.
2.4 Please note that it is essential that the letter of claim reaches Record
Power or its Authorised Distributor on the last day of this Guarantee
at the latest. Late claims will not be considered.
3 Limitation of Liability
3.1 We only supply Products for domestic and private use. You agree not
to use the Product for any commercial, business or re-sale purposes
and we have no liability to you for any loss of profit, loss of business,
business interruption or loss of business opportunity.
3.2 This Guarantee does not confer any rights other than those expressly
set out above and does not cover any claims for consequential loss
or damage. This Guarantee is offered as an extra benefit and does
not affect your statutory rights as a consumer.
4 Notice
This Guarantee applies to all Products purchased from an Authorised
Dealer of Record Power within the United Kingdom of Great Britain
and Northern Ireland. Terms of Guarantee may vary in other countries
– please check with the Authorised Distributor in your country
(details of the Authorised Distributor for your country can be found in
the manual or at www.recordpower.info).

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6. Specifications
5. Getting to Know Your Bandsaw
Maximum depth of cut: 127 mm
Throat depth: 245 mm
Table size: 350 x 318 mm
Table height from base: 368 mm
Motor input P1: 550 W
Motor output P2: 370 W
1 On / off switch
2 Rip fence
3 Blade tensioning knob
4 Upper door knob
5 Upper blade guides
6 Blade
7 Table
8 Lower door knob
9 Rip fence locking handle
10 Lower blade guides
11 Protective cover
12 Blade tracking knob
13 Blade tracking lock
14 Cam tension lever
15 Motor
16 Tool holder
17 Blade guide position knob
18 Blade guide position lock
19 Drive belt tension release nut
20 Dust extraction port
21 Trunnion
}Associated uncertainty K=4 dB measurement
made in accordance with EN ISO 3746:2010
The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a correlation between the emission and exposure levels,
this cannot be used reliably to determine whether or not further precautions are required. Factors that influence the actual level of exposure of the workforce
include the characteristics of the work room and the other sources of noise, etc., i.e. the number of machines and other adjacent processes.
Also, the permissible exposure level can vary from country to country. This information, however, will enable the user of the machine to make a better
evaluation of the hazard and risk.
Sound power level: <100dBA
Sound pressure level: <90dBA
Main document number: BS250B
Voltage: 230 v
Frequency: 50Hz
Full load current: 2.4A
Short circuit rating: 1 kA
Motor speed: 1400 rpm
Blade length: 70.5”
Blade width capacity: 1/4” (6 mm) - 1/2” (12 mm)
Blade speed: 460 m / minute and 1000 m / minute
Extraction port internal diameter: 58.8 mm
Extraction port external diameter: 64.5 mm
Weight: 35 kg
Size: H865 x W525 x D470 mm
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7. Contents of the Package
1 SABRE-250 Bandsaw 1
2 Table 1
3 M6 Hex bolts 4
4 Washers 4
5 Rip fence 1
6 Rip fence mount 1
7 Fence rail 1
8 Table levelling bolt 1
9 Table levelling wing nut 1
10 Fence rail star knob 2
11 Push stick 1
12 Rip fence holder 1
13 Screws 2
14 Blade tensioning knob 1
15 UK and European power cords 1
16 10 mm wrench 1
17 6 mm hex wrench 1
18 5 mm hex wrench 1
19 3 mm hex wrench 1
20 2.5 mm hex wrench 1
12
3
4
5
6
7
8 9
10
12
13
14 16
17 18
19 20
15
11

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8. Assembly
Mount the table in place on the trunnion. Do this from the rear of the
machine for easy access of the pre-installed blade through the slot in the
table. The table trunnion has 4 holes as shown in Fig 8.1 and the underside
of the table has 4 corresponding threaded holes as shown in Fig 8.2.
Attach the table to the trunnion. To attach, use the 4 supplied M6 hex
bolts using the 10 mm wrench, followed by the 4 washers. For accessibility,
begin by placing 2 hex bolts and washers into the 2 holes nearest to the
mitre slot. Then, use the trunnion ratchet handle as shown in Fig 8.4, raise
the angle of the table for easy access and insert the 2 remaining bolts and
washers. Once in place, return the table to the horizontal position as shown
in Fig 8.3.
Note: Do not fully tighten fixings until the table is set at the
correct angle.
Aligning the Table to the Blade
For accurate cutting the table must be parallel to the bandsaw blade. Place
a straight edge along the blade as shown in Fig 8.3 then measure the
distance between the straight edge and the mitre fence slot in the table as
shown. When the distances are equal at the front and back of the mitre slot
the bolts can be tightened fully.
Once tightened, check the alignment and re-adjust if necessary.
Positioning the Table at 90º to the Blade
Loosen the trunnion ratchet handle shown in Fig 8.4 to tilt the table and
allow required adjustment.
Ensure that the table is at 90º to the blade by using a square as shown in
Fig 8.5.
Fig 8.3
Equal
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Fig 8.4
Trunnion
ratchet
handle
Fig 8.1
Fig 8.2
Fig 8.5

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8. Assembly
Once the table is at 90º to the blade with a square, the angle scale pointer
can now be adjusted to point to 0º as shown in Fig 8.6 using a Phillips
screwdriver.
Next, ensure that the table sits on the M6 x 35 table stop hex bolt located
on the underside of the table Fig 8.7. This bolt is factory set and acts as
a table stop to ensure the table returns to the correct position when it is
required to be at 90º to the blade. If necessary, adjust the table stop bolt
with a 10 mm wrench to ensure that the bolt is in the correct position.
Table Levelling Bolt Assembly
To keep the two sides of the table level to each other, use the supplied table
levelling wing nut and bolt. Insert the bolt through the hole located at the
front of the table, and secure in place from the underside of the table using
the wing nut as shown in Fig 8.8.
The levelling bolt should be kept in place at all times, and only
removed when changing the bandsaw blade.
Installation of Fence Rail
Position the Fence Rail onto the front of the table by aligning the right-hand
side to the edge of the table. Slide the fence rail in position as shown in Fig
8.9, then securely fasten using the two fence rail star knobs into the holes
on the underside of the table at both ends Fig 8.10. The centre cut-out is
used to allow easy access to the table levelling bolt and wing nut.
Fig 8.6
Fig 8.8
Table levelling wing nut
Table levelling
bolt
Fig 8.9
Fence rail
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Fig 8.7
Table stop
bolt
Fig 8.10
Fence rail
star knob
Hole

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Installation of Rip Fence Mount
Slide the rip fence mount onto the fence rail. Ensure that the fence mount
locking handle is in the released, upright position, to allow it to be fitted
onto the top of the fence rail as shown in Fig 8.11. Once in place, move
the fence mount locking handle down into the locked position on the fence
rail to secure in place.
Mounting the Rip Fence to the Fence Mount
The rip fence attaches to the fence mount by sliding the fence onto the
T-bar located on the side of the fence mount, Fig 8.12. There are two 'T'
slots located to the rear of the rip fence that the T-bar will slide into. The 2
'T' slots allow the fence to be positioned in both a horizontal and vertical
position, as shown in Fig 8.13 and Fig 8.14.
To fit, loosen the two nuts on the side of the rip fence mount to allow the
rip fence to easily be attached. Once in place, secure the fence to the fence
mount by tightening the same 2 nuts.
Mounting the Rip Fence to the Right-hand Side of the Blade
To support work when cutting with the table tilted, the rip fence can be
placed to the right-hand side of the blade.
Remove the rip fence from the rip fence mount. Fully unscrew the two nuts
holding the T-bar to the fence mount and remove from the fence mount.
Then, re-fit to the opposite side of the fence mount, as shown in Fig 8.12.
Re-fit the rip fence to the mount as previously described.
Aligning the Fence with the Blade
For accurate cutting the rip fence must be parallel to the blade. This can be
achieved by ensuring the fence is parallel with the mitre slot, as shown in
Fig 8.15.
8. Assembly
Fig 8.14
'T' slot
Fig 8.13
'T' slot
Rip fence
Fig 8.15
Mitre
slot
Fig 8.11 Fence
mount
Locking
handle
Fig 8.12 T-bar
Nut

13
Adjusting the Rip Fence
To adjust the angle and verticality of the rip fence in relation to the table,
use the 3 mm hex wrench and adjust the 4 plastic hex screws on top of the
fence mount by rotating clockwise and anti-clockwise, Fig 8.16.
To adjust the sliding distance between the rip fence mount and fence rail
when the locking handle is released, use the 3 mm hex wrench and adjust
two plastic hex screws on the side of the fence mount by rotating clockwise
and anticlockwise, Fig 8.16.
To ensure that the rip fence is correctly parallel to the table mitre slot and
blade, adjust the 2 plastic hex screws, as shown in Fig 8.17.
Fitting the Blade Tensioning Knob
Place the blade tension knob onto the tension rod as shown in Fig 8.18.
Fence Holder Assembly
Install the Fence Holder to the top, left side of the column on the bandsaw
using the 2 supplied flat head screws Fig 8.19.
The wider, double lip should be positioned at the top and the
single lip positioned at the bottom.
Fit the rip fence to the fence holder, as shown in Fig 8.20, and secure in
place using the locking handle.
8. Assembly
Fig 8.20
Fig 8.19 Fence holder
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Fig 8.18
Tension rod
Fig 8.16
Plastic hex
screws
Plastic hex screws
Fig 8.17

14
8. Assembly
Fitting the Tool Holder
Secure the tool holder to the rear of the bandsaw spine as shown in Fig
8.21 using the 2 M5 x 10 mounting screws.
The tool holder is used for storing the hex wrenches supplied with the
machine as shown in Fig 8.22.
Fig 8.22
Fig 8.21
Tool holder

15
Caution: Before carrying out any adjustments or maintenance
ensure that the machine is isolated and disconnected from the
electricity supply.
Changing the Bandsaw Blade
Open the upper and lower band wheel box doors.
First, if necessary, raise the fence locking handle into the released position.
Next, remove the rip fence assembly from the fence rail. Remove the 2
fence rail star knobs from either side of the fence as shown in Fig 9.1 and
remove the fence rail. Next, remove the table levelling wing nut from the
levelling bolt located on the underside of the table as shown in Fig 9.2 to
allow the blade to be passed through the blade slot.
Move the cam blade tension lever into the released position, as shown in
Fig 9.3.
Wearing protective gloves, carefully remove the blade by pulling it forwards
and out from the table slot as shown in Fig 9.4. Ensure the left-hand side
of the blade is brought through the gap in the spine blade cover as shown
in Fig 9.5.
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9. Operation and Bandsawing Practice
Fig 9.1
Fence rail
star knob
Table levelling wing nut
Table levelling
bolt
Fig 9.2
Fig 9.3 Cam tension lever
Fig 9.4
Fig 9.5

16
9. Operation and Bandsawing Practice
Fit the new blade to the bandsaw, ensuring the teeth of the blade point
downwards and towards the front of the machine, Fig 9.6.
Note: If the new blade is the same size and type as the old
blade, the blade tension and guide positions may not need
adjusting.
Tensioning the Bandsaw Blade
Re-engage the cam tension lever and if necessary, adjust the tension knob
to apply the correct tension to the blade.
To check the tension of the blade, set the blade guides to their highest
position and apply a reasonable amount of pressure using a push stick.
A correctly tensioned blade will move approximately 4 mm as shown in
Fig 9.7. Do not overtighten the blade as shown in Fig 9.7 as this could
damage it.
Bandsaw blade tension can be subject to personal preferences and
opinions vary on the best ways to measure the tension and of what the
correct tension should be. If the blade is cutting accurately then this is the
best indication that the tension (and overall machine setup) is correct. If
adjusting the blade tension does not correct a poorly performing blade, this
could indicate that the blade needs replacing.
If the machine is not in use for long periods, slacken the tension to avoid
placing unnecessary pressure on the blade and the bandsaw itself.
Tracking the Bandsaw Blade
A correctly tracked blade will sit centrally on the band wheels as shown in
Fig 9.8.
To track the bandsaw blade, loosen the blade tracking lock located at the
rear of the machine and adjust the tracking with the blade tracking knob,
as shown in Fig 9.9. Turn the tracking knob clockwise to move the blade
towards the back of the band wheel and anti-clockwise to move it towards
the front. Rotate the band wheels manually by hand several times, for the
tracking adjustment to take effect. This will help moving the blade into
the correct position. Once the tracking is set correctly re-tighten the blade
tracking lock.
To aid tracking there is an inspection window on the side of the upper band
wheel box as shown in Fig 9.10 which allows the blade position to
be seen.
Fig 9.7
Fig 9.8
Wheel
Rubber
tyre
Blade
Fig 9.9
Blade tracking
lock
Blade tracking
knob
Fig 9.10
Window
Fig 9.6

17
9. Operation and Bandsawing Practice
Setting the Blade Guides
Once the blade is installed, tensioned and tracked the guides must be set
correctly around it.
There are 2 sets of guides on the bandsaw, one above the table and one
below. Both sets feature a guide on both sides of the blade and to the rear
of the blade. All guides are spring-loaded for easy adjustment.
The side guides should be positioned so they are just behind the blade
gullet. This will ensure the teeth do not catch on the guides during
operation Fig 9.11.
In addition, the side guides should also be positioned as close to the blade
as possible but without touching the blade. The guides should not be
touching the blade when the machine is running and not under load as
constant contact will reduce the life span of the blade, See Fig 9.12.
The rear guide must also be placed as close as possible to the blade but not
be touching it, see Fig 9.13.
Important: When positioning the side guides behind the blade
gullet take into account the possible backwards movement of
the blade during cutting to ensure that the side guides do not
protrude past the gullet. This would damage the set and the
blade would need to be replaced.
Adjusting the Upper Blade Guides
Loosen the side guide lock knobs by rotating anti-clockwise, shown in Fig
9.14. Position the guides correctly by moving the guide shafts. Move the
shafts by applying or releasing pressure through the access holes on either
side of the protective cover, then re-tighten the side guide lock knobs, as
shown in Fig 9.15.
Fig 9.12
Side guides
Blade
Fig 9.13 Rear
guide
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Fig 9.11
Side guide
Fig 9.14
Guide
assembly
lock knob
Side guide
lock knob
Rear guide
lock knob
Access hole
Fig 9.15
Access hole
Side guide
lock knob
Guide shaft

18
9. Operation and Bandsawing Practice
The rear guide must now be set in the correct position. Loosen the rear
guide lock knob and re-position the guide, Fig 9.16.
Adjusting the Lower Blade Guides
The lower guides are set in the same way as the upper guides. The guide
assembly differs to the upper assembly as there is a ratchet handle that
must be loosened to allow movement of the guide assembly, see Fig 9.17.
Setting the Height of the Upper Blade Guides
The upper guide assembly should be set as low as possible for the cut being
made to give maximum support to the blade and aid in accurate cutting.
To move the guide assembly, loosen the blade guide lock at the rear of the
machine as shown in Fig 9.18 and rotate the blade guide position knob
to raise or lower the assembly to the required height. Once in position,
re-tighten the blade guide lock to ensure that the guide assembly remains
in a fixed position.
The assembly must allow the workpiece to pass beneath it as shown in
Fig 9.19.
Turning the Bandsaw On and Off
The bandsaw is fitted with colour coded On and Off switches.
To turn the machine on press the green button marked '1'.
To turn the machine off press the red button marked '0'.
See Fig 9.20.
Fig 9.17
Ratchet
handle
Fig 9.19
Wood
Table
Fig 9.20
On
Off
Fig 9.18
Blade
guide
lock
Blade
guide
position
knob
Fig 9.16
Rear guide
lock knob

19
9. Operation and Bandsawing Practice
Changing the Speed of the Bandsaw
The SABRE-250 can run at either 460 m / minute or 1000 m / minute. The
higher speed is suitable for cutting wood and the lower speed is suitable for
cutting non-ferrous metals.
Use a 6 mm hex wrench and loosen the drive belt tension nut and 2 washers
located at the rear of the machine as shown in Fig 9.21 and pivot the
motor upwards, releasing tension on the drive belt, as shown in Fig 9.22.
To set the machine at the lower speed, position the drive belt on the lower
band wheel pulley and motor shaft pulley as shown in Fig 9.23.
To set the machine at the higher speed, position the drive belt on the lower
band wheel pulley and motor shaft pulley as shown in Fig 9.24.
Fig 9.23
Lower
band
wheel
Motor
pulley
Drive
belt
Fig 9.24
Lower
band
wheel
Motor
pulley
Drive
belt
Fig 9.22
Motor
Fig 9.21
Drive belt
tension nut
6 mm hex
wrench

20
Basic Bandsawing Principles
• The blade cuts on a continuous down stroke.
• Slowly feed the workpiece towards the blade, using only light pressure
whilst letting the blade do the cutting. Always use a push stick and
take care.
• Firmly hold the workpiece and feed it towards the blade slowly, using the
push stick and keeping your hands well away from the blade.
• For best results the blade must be sharp. Damaged or worn blades should
always be replaced.
• Select the correct blade for the job, depending on the thickness of the
wood and the cut to be made (see blade selection).
• For straight cutting use the rip fence supplied.
• When cutting shapes, follow the design marked out by pushing and
turning the workpiece evenly. Do not attempt to turn the workpiece
without pushing it, as this may cause the workpiece to get stuck, or the
blade to bend.
CAUTION! Particular care should be taken towards the end of the cut
as there will be a sudden decrease in resistance and care must be taken
to stop hands from being thrown towards the blade. Always use a push
stick.
Always ensure that your machine is properly maintained and clean. Before
commencing work on an important project, it is advisable to familiarise
yourself with the operation of the equipment by practising on low value or
scrap materials.
WARNING! In circumstances such as cutting deep or wet timber, the
work piece may close up behind the blade causing it to stall. In the
event that the blade stalls whilst cutting, ease the work piece backwards
slightly, to release feed pressure from the blade. Allow the blade to reach
full speed before continuing to feed the work piece in to the blade. If the
blade fails to move when feed pressure is released, immediately switch
off the machine and disconnect the power supply before attempting to
free the blade from the work piece.
WARNING! If any component of the machine fails whilst in use or if the
blade should break whilst the machine is running, immediately switch off
the machine and disconnect from the power supply. Remove the faulty
component and replace only with genuine Record Power replacement
parts. Any electrical components should only be replaced by a suitably
qualified person. To replace a broken blade, please refer to the section
of this manual entitled “Band saw Blade Set Up”. Always remember
to fully release the blade tension mechanism before attempting to fit a
new blade. If you are in any doubt about using the machine following a
failure or if you need to order replacement spare parts or blades, please
contact customer services in your country.
Restarting
In the Event of a Blockage or if the Machine Stalls
If the bandsaw stalls due to the blade becoming trapped in the work piece,
switch it off immediately by pressing the stop button and wait for the
machine to come to a complete stop before proceeding further.
If the blade is trapped within the work piece, it may be necessary to prize
the work piece apart slightly using a suitable lever or wooden wedge in
order to free the blade. If it is not possible to free the blade using this
method, then it may be necessary to cut the blade using suitable side
cutters or tin snips.
Replace the blade if necessary and ensure that it is correctly tracked and
tensioned and that both doors of the bandsaw are fully closed and secured
before attempting to re-start the machine.
To re-start the machine, press the green button marked ‘I’ on the switch.
In the Event of a Power Failure
The bandsaw is fitted with a no volt release (NVR) switch to protect the
user against automatic starting of the machine when power is restored
after a power failure.
In the event of a power failure, first locate and rectify the source of the
failure. If the fault is within the power circuit of the workshop, there may
be an underlying cause (circuit overload etc.) that should be investigated
by a qualified electrician, before attempting to restore the power source.
If a cutting operation was taking place when the power supply was
interrupted, then it may be necessary to free the blade from the work piece
before attempting to re-start the machine.
Once the power is restored, the machine can be re-started by pressing the
green button marked ‘I’ on the switch.
Blade Selection (TPI)
The selection of the best blade configuration is necessary for optimum
cutting performance.
• Correct blade choice is primarily dependant on two factors: material
thickness and material type.
• Greater TPI should be selected as material thickness decreases.
• However, if the TPI is too great, the tooth loading will be insufficient to
enable penetration; and cutting. The teeth will also rapidly lose
their sharpness.
• For thicker material a lower TPI should be used otherwise the gullet will
not be sufficient to clear the waste and the blade will stall or burn
the wood.
• In general a minimum of 3 teeth should be in contact with the wood at
all times during cutting.
The accompanying blade selection chart (see the table below) gives
guidance on the TPI that should give the best results when cutting a variety
of material types and thickness. The table below provides recommendations
on selecting the correct blade for a variety of commonly used materials. If
in doubt about any aspects of blade selection contact Customer Services in
your country.
The table provides a guide to selection only. Exact tooth configurations
are not always available, nor are all blade configurations covered, but the
principles remain the same.
For special applications, custom blades can be supplied please call
Customer Services in your country and we can advise you accordingly on
your specific needs.
9. Operation and Bandsawing Practice
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