RED BAND FS200-P Petrol User manual

OPERATOR’SSAFETY
AND SERVICE MANUAL
Red Band FS200
Floor Planer / Scabbler
RED BAND UK LTD Tel: [phone]
Units 41 - 45 • The Warren Fax: [phone]
East Goscote Ind. Est. [e-mail]
East Goscote • Leicester www.redbanduk.co.uk
LE7 3XA

Red Band FS200 Floor Planer / Scarifier
Red Band UK Ltd
FS200 FLOOR PLANER / SCARIFIER
EC Declaration of Conformity (Static Machines)
We declare under our sole responsibility that the product(s)
FLOOR SCARIFER
To which this relates is in conformity with the following directives;
Supply of Machinery (Safety Regulations) 1992 (SI 1992/3073)
Supply of Machinery (Safety) (Amendment) 1994 (SI 1994/2063)
Safety of Machinery BS EN292-1&2 1991, BS EN 294 1991, BS EN 294
1993, BS EN 418 1992, BS EN 457 1992, BS EN 563 1993, BS 614 1965
BS EN 1033 1996, BS 5378 1980
89/392/EEC Machines Directive
93/44/EEC & 93/68/EEC Amendment to Machines Directive
This equipment must not be put into service until the machinery into which it is
to be incorporated has been declared in conformity with the provisions of the
above mentioned directive.
Certified by : Alan Newton
Red Band UK Ltd

Red Band FS200 Floor Planer / Scarifier
Red Band UK Ltd
FS200 FLOOR PLANER / SCARIFIER
SAFETY INSTRUCTIONS
1) Construction equipment may only be operated by persons :-
a – are at least 18 years old.
b – are physically and mentally fit for the job.
c – have been instructed in the use of this equipment and proved their
ability for the job to their employer.
d – may be expected to carry out the job they are charged with
carefully
2) Floor scarifiers may only be used for scarifying work in the construction
industry. Both the manufacturers and the engine / motor
manufacturer’s operating instructions and these safety instructions
have to be observed.
3) The persons charged with the operation of floor scarifiers have to be
made familiar with the necessary safety measures relating to the
machine. In case of extraordinary uses the employer shall give
necessary additional instructions.
4) It is possible that this floor scarifier exceeds the admissible sound level
of 89dB(A). According to the rules for the prevention of accidents
regarding of noise, the employees have to wear ear protection if the
sound level reaches 89dB(A) or more.
OPERATION
1) When operating an electric scarifier particular care must be taken to
ensure all cables and plugs are in good order. No unqualified
personnel must remove control panels. Only qualified electricians
should wire the machine or any accessories.
2) The functioning of operating levers or elements is not to be influenced
or rendered ineffective.
3) During operation the operator may not leave the control elements.
4) The operator has to stop the engine of the floor scarifier before going
on breaks. The machine has to be placed such that it cannot turn over.
5) Stop engine before filling fuel tank, do not allow fuel to come in contact
with the hot parts of the machine or spill on to the ground.
6) Do not smoke or handle open fire near this machine.

Red Band FS200 Floor Planer / Scarifier
Red Band UK Ltd
7) The tank lid must fit tightly. Shut off fuel cock, if available when
stopping the engine. For long distance transports of the machine
operated by fuel or fuel-mixtures, the fuel tank has to be drained
completely. ATTENTION!! Leaky fuel tanks may cause explosions and
must therefore be replaced immediately. ATTENTION!! Exhausts are
hot, do not touch them.
8) Do not operate machinery in areas where explosions may occur.
9) Make sure that sufficient fresh air is available when operating scarifiers
with combustion engines in enclosed areas, tunnels and deep
trenches.
10)During operation keep your hands, feet and clothes away from moving
parts of the floor scarifier. Wear safety shoes, and eye protection
glasses in case of trench operation where falling sand stones may be
ejected.
11)When working near the edges of breaks, pits, slopes, trenches and
platforms, floor scarifiers are to be operated such that there is no
danger of their turning over or dropping in.
12)When travelling backwards the operator has to guide the floor scarifier
laterally by its guide handle so that he will not be squeezed between
the handle and a possible obstacle. Special care is required when
working on uneven ground or when compacting coarse material. Make
sure of a firm stand when operating the machine under such
conditions.
13)Floor scarifiers are to be guided such that hand injuries caused by solid
objects are avoided.
14)Floor scarifiers have to be guided such that their stability is guaranteed.
SAFETY CHECKS
1) Floors scarifiers may only be operated with all safety devices installed.
2) Before starting operation, the operator has to check all control and
safety devices function properly.
3) In case of defects of the safety devices or other defects reducing the
operational safety of the floor scarifier, the supervisor has to be
informed immediately.
4) In case of defects jeopardizing the operational safety of the floor
scarifier, the machine has to be stopped immediately.

Red Band FS200 Floor Planer / Scarifier
Red Band UK Ltd
5) As soon as maintenance and repair jobs have been completed all
safety devices have to be reinstalled properly.
TRANSPORT
1) During transport, loading and unloading of floor scarifier by means of
lifting devices, appropriate slinging means or hooks have to be used on
the lifting points provided for this purpose on the vibrating plate.
2) The load-carrying capacity of the loading ramps has to be sufficient
and the ramps have to be secure such that they cannot turn over.
Make sure that no one can be endangered by machines turning over
by slipping or by moving machine parts.
3) When being transported on vehicles, precautions have to be taken that
floor scarifiers do not slip or turn over.
LIFTING
Machine weight can be found on the Serial No. plate, it is too heavy for one
person to lift! The lifting hook positions are clearly marked – USE THEM!
MAINTENANCE CHECKS
According to the conditions and frequency of use, floor scarifiers have to be
checked for safe operation at least once a year by skilled technicians, such as
those found at the manufacturer’s service depots and have be repaired if
necessary.

Red Band FS200 Floor Planer / Scarifier
Red Band UK Ltd
FS200 FLOOR PLANER / SCARIFIER
Routine Maintenance Safety Warning
Changing Cutter Drums
Always ensure machine is turned off
Always ensure:-
Electric - plug is removed from power source
Petrol - spark plug cap is removed from spark plug
Remove sideplate screws – check for wear
Pull off sideplate
Remove brush or drum
Changing Cutters
Stand drum vertically, remove screws and nuts and then sideplate
Remove flail shafts, as always check for wear. (We recommend that you
replace flail shafts every cutter change)
Fit new cutters, spacers and flail shafts
Always offset cutters on each shaft to ensure even cutting face
Replace cover plate and screw and ensure nuts are tight
General Maintenance (8 operating hours / daily)
V belt – check tension of v-belts and adjust as necessary
Engine – check oil level
Machine – clean the machine, this may be necessary more often if using the
machine to remove tar based material
Fasteners – check all fasteners are secure
Flail shafts – check condition and replace if necessary
Dust flap – check condition of dust flaps and replace if necessary
Belt guard – check belts and guard condition

Red Band FS200 Floor Planer / Scarifier
Red Band UK Ltd
FS200 FLOOR PLANER / SCARIFIER
Machine Specifications
FS200
-
P
Petrol
FS200
-
E
110V
FS200
-
E
220V
Manufacture
Honda
Manufacture
AEG AEG
Model
GX160
Frame size
90 90
Air filter
Cyclonic
Voltage
110 / 1 / 50 220 / 240 / 3 / 50
Engine speed
3600 rpm
Full load current
28 amps 13.1 amps
Cutter speed
1800 rpm
HP
3 hp 3 hp
Weight
49 kg
KW
2.2 kw 2.2hp
Height
98 cm
Cable
4.0 mm21.5 mm2
Width
36 cm
Max cable length
10 m 30 m
Length
120 cm
Control gear
Moeller Moeller
Acoustic
104 dB
En
gine speed
2800 rpm 2800 rpm
emissions idle
(A)
Cutter speed
1800 rpm 1800 rpm
Acoustic
94 dB (A)
Weight
49 kg 49 kg
emissions under
Height
98 cm 98 cm
load
Width
36 cm 36 cm
Vibration idle
8.9 m/s2
Length
120 cm 120 cm
Vibration under
9.8 m/s2
dB (A)
91 91
load
Vibration idle
8.9 m/s28.9 m/s2
Vibration under load
9.8 m/s29.8 m/s2
Product Specification
Working width 8” / 200mm
Distance between wall – right 105mm
Distance between wall – left 40mm
Diameter of dust extraction tube 2” / 50mm
Warranty
•We warrant that the product is free from defects in materials and workmanship.
•If such a fault is found within six months from date of purchase from an approved dealer,
the company will replace free of charge all failed components.
•Any failed unit must be returned carriage paid to the factory for inspection.
•The warranty does not cover failure attributable to wear and tear, accidental damage, site
or operator misuse or lack of maintenance.
•We will not accept units under warranty that third parties have attempted to repair or
disassembled.

Red Band FS200 Floor Planer / Scarifier
Red Band UK Ltd
FS200 FLOOR PLANER / SCARIFIER
Drum Setup and Usage
Always ensure the drum is correctly balanced, this will increase operator
comfort and improve life and performance of the cutters.
By taking a shallow depth of cut and taking two quick passes, rather than one
deep pass, cutter life is increased dramatically.
By frequently replacing low cost items, i.e. shafts and washers, drum life can
be extended.
Always stagger TCT cutters as shown below when using TCT cutters and
washers.
To avoid imbalance the shafts must always have the same number of cutters
and spacers. Axial play must be at least 2.5mm to 5mm.
When fitting milling cutters on the flail shafts, all blades must face in the
moving direction.
Tolerance of the TCT cutters, drum and spacers may cause the
recommended number of spacers to vary slightly.

Red Band FS200 Floor Planer / Scarifier
Red Band UK Ltd
FS200 FLOOR PLANER / SCARIFIER
Problem Cause Solution
Electric Unit
Unit running slow Voltage drop Check power supply
Check generator specification
Check cable length & spec.
Unit won’t run Fuse blown Check fuses
Power disconnected Check plug
Cable damaged Check cable
Other Refer to motor manual
Petrol Unit
Engine won’t start No fuel Refuel
Engine switched off Switch on
Gas in air filter Remove air filter cover,
crank engine
Common Problems
Cutter wearing unevenly Cage set too low Raise cage
Material build up Clean cutters & cage
Cutters too tight Remove one or more
cutters/spacers
Machine jumps on floor Cage lowered too far Adjust height level
RPM too low Reset throttle
V belt wearing rapidly Pulley misaligned Adjust pulley
Wrong belt Replace
Belt rubbing on surface Adjust height on machine
Uneven cut Wear on rear or front wheels Replace wheels
Wear on front axle Replace axle/bushes
Handle assembly out of line Line up

Red Band FS200 Floor Planer / Scarifier
Red Band UK Ltd
Red Band FS200-P and FS200-ED Spare Parts List
Please order by Bin number
Bin Description Part ref
VB30 Drum c/w flail shafts
FS03 End plate c/w bolts 504-2035-1
VB25 10mm flail shaft 507-1001-1
VB26 12mm flail shaft 507-1001-6
FS06 Drive shaft 513-1000-1
FS07 Drive bush 514-1000
FS08 Bearing 6006 979-1000-18
FS09 Circlip 30 977-1010-30
FS10 Circlip 55 977-1010-55
FS11 Bearing housing 512-1000
FS12 End plate 511-1055-2
FS13 Cover 511-1030-2
FS15 Bearing housing 512-1002
FS16 Shaft spacer 8mm 109-1033-7
FS17 Shaft spacer 6mm 109-1033-11
FS18 Pulley spacer 5/6mm 506-1007
FS19 Bearing 6303 979-1000-12
FS20 Circlip 47 977-1000-47
FS21 Woodruff key 979-9021
FS22 Castle nut 979-1020-1
FS23 Castle washer 979-1022-17
FS24 Drive pulley 518-1006
FS25 Drive belt SPZ722 967-1010-722
FS26 Engine pulley 518-1002-1
FS27 Belt guard 518-1001-1
FS28 Guard bracket
FS29 Front wheel assy 530-1004
FS30 Rear wheel 905-1000
FS31 Pivot axle 515-1007-12
FS32 Fork joint 516-1006
FS33 Rod 10 x 10 516-1000-2
FS34 Spring lever 516-1002-2
FS35 Handgrip 510-1016-1
FS36 Handle stop 516-1001-2
FS37 Knob assy 907-1001-1
FS38 Handle 510-1020-1
FS39 Engine clamp plates ‘p’ 510-1011-4
FS40 Starter assy 110V (FS200E) 501-2003-110
FS41 Capacitor (FS200E) 970-1083-1
FS42 Rotary switch (FS200E) 501-2003-3
FS42A Rotary switch knob (FS200E)
FS43 Contactor (FS200E) 501-2003-1
FS44 Circuit breaker (FS200E) 501-2003-6
FS45 Stop button (FS200E) 501-2003-4
FS46 Bracket adaptor (FS200E) 501-2003-12
FS47 Contact (FS200E) 501-2003-14
FS48 Motor pulley ‘e’ 24mm 518-100501
FS49 Drive belt ‘e’ SPZ687 967-1010-687
FS50 Dust flap 511-1022-240
FS51 Flap bar 511-1021-240
FS52 Motor Plate (FS200ED)
FS53 Motor Plate (FS200E)
VB30 Drum c/w TCT flails & spacers
VB05 TCT flail set (76)

Red Band FS200 Floor Planer / Scarifier
Red Band UK Ltd
VB08 Spacer set (100)
FS200 - ED Starter Parts
ME12 110V Starter Assy
ME15 110V Contactor
ME22 110V Overload (19 – 25a)
ME23 Starter Enclosure
FS200 - ED Motor Parts
ME40 Run Capacitor 50uf
ME41 Run Capacitor 40uf
ME42 Start Capacitor 180uf
ME43 Relay SE1
ME44 Fan
ME45 Fan Cover
ME46 Motor Feet Set
ME47 Terminal Box Base
ME48 Terminal Box Lid

RED BAND FS200
FLOOR SCABBLER
Red Band UK Ltd
FS38
FS37
FS35
FS35
FS13
FS12
FS34
FS36
FS32
FS33
FS32
FS31

RED BAND FS200
FLOOR SCABBLER
Red Band UK Ltd
FS30
FS2
4
FS28
FS25
/ FS49
FS27
FS2
6
/ FS
48

RED BAND FS200
FLOOR SCABBLER
Red Band UK Ltd
FS24
FS29
FS12
FS11
FS51
FS50 FS30
FS25 / FS49
FS31

RED BAND FS200
FLOOR SCABBLER
Red Band UK Ltd
FS25/FS49
FS28
FS24
FS22
FS23

RED BAND FS200
FLOOR SCABBLER
Red Band UK Ltd
FS06
FS21
F
S15
FS17
FS19
FS20
FS12
FS09
FS07
FS08
FS11
Bearing Housing Assembly
Drive Shaft
Assembly
FS10
FS16

RED BAND FS200
FLOOR SCABBLER
Red Band UK Ltd
FS45
FS42
FS42
A
FS46
FS47
FS41
FS44
FS43
FS
200
-
E Moeller

RED BAND FS200
FLOOR SCABBLER
Red Band UK Ltd
FS
200
-
E
D Starter
M
E23
(includes base)
ME15
ME22

RED BAND FS200
FLOOR SCABBLER
Red Band UK Ltd
ME
43
M
E
42
ME
40
M
E
41