Red Jacket CoreDEF Series Guide

Manual No: 577014-360 ●Revision: E
Installation, Service, & Parts Lists
CoreDEF Series Submersible DEF Pump

Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of
merchantability and fitness for a particular purpose.
Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in
connection with the furnishing, performance, or use of this publication.
Veeder-Root reserves the right to change system options or features, or the information contained in this publication.
This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this publication
may be photocopied, reproduced, or translated to another language without the prior written consent of Veeder-Root.
Contact Red Jacket Technical Support for additional troubleshooting information at 800-323-1799.
DAMAGE GOODS/LOST EQUIPMENT
Thoroughly examine all components and units as soon as they are received. If any cartons are damaged or missing, write a
complete and detailed description of the damage or shortage on the face of the freight bill. The carrier's agent must verify the
inspection and sign the description. Refuse only the damaged product, not the entire shipment.
VR must be notified of any damages and/or shortages within 30 days of receipt of the shipment, as stated in our Terms and
Conditions.
VEEDER-ROOT’S PREFERRED CARRIER
1. Fax Bill of Lading to V/R Customer Service at 800-234-5350.
2. Call V/R Customer Service at 800-873-3313 with the specific part numbers and quantities that were received damaged or
lost.
3. VR will file the claim with the carrier and replace the damaged/missing product at no charge to the customer. Customer
Service will work with production facility to have the replacement product shipped as soon as possible.
CUSTOMER’S PREFERRED CARRIER
1. Customer files claim with carrier.
2. Customer may submit a replacement purchase order. Customer Service will work with production facility to have the
replacement product shipped as soon as possible.
3. If “lost” equipment is delivered at a later date and is not needed, VR will allow a Return to Stock without a restocking fee.
4. VR will NOT be responsible for any compensation when a customer chooses their own carrier.
RETURN SHIPPING
For the parts return procedure, please follow the instructions in the “General Returned Goods Policy” pages of the “Policies and
Literature” section of the Veeder-Root North American Red Jacket Mechanical Products Price Book. Veeder-Root will not accept
any return product without a Return Goods Authorization (RGA) number clearly printed on the outside of the package.
©Veeder-Root 2019. All rights reserved.

Table of Contents
iii
Introduction
Overview ...........................................................................................................................1
Notes To Contractor/Installer ............................................................................................2
Recommended BulkHead And Manway Cover Openings........................................2
Safety Precautions ............................................................................................................3
Warnings and Instructions ................................................................................................4
Preliminary Precautions............................................................................................4
Requirements For Use .............................................................................................4
Installation Environment ...........................................................................................5
Cleanliness Of Surfaces In Contact With DEF .........................................................5
Safety Instructions ....................................................................................................5
Pump Dimensions .............................................................................................................6
Kits And Accessories ........................................................................................................7
Temperature Data ...........................................................................................................10
Operating Data ...............................................................................................................10
Installation
Submersible DEF Pump Assembly .................................................................................11
Manway Fittings And Connections .................................................................................11
Installing the Pump .........................................................................................................11
Typical Fixed Pressure Relief Installation...............................................................14
Adjustable Pressure Relief Option..........................................................................15
Electrical Connections ....................................................................................................16
Simplified Wiring Diagrams ....................................................................................17
Wiring Diagrams .............................................................................................................17
Single Tank Installations.........................................................................................17
Manifolded Tank Installations .................................................................................17
Operational Precautions .................................................................................................30
Initial Start Up of Pump ...................................................................................................30
Maintenance ...................................................................................................................30
Troubleshooting ...........................................................................................................31
General Repair ..............................................................................................................33
Parts Lists
Submersible Pump And Accessories ..............................................................................35
Capacitor Kits .................................................................................................................35
Control Boxes .................................................................................................................36
Figures
Figure 1. Typical Submersible DEF Pump System Components ..........................1
Figure 2. Example Opening Locations In Manway Cover For DEF System ..........2
Figure 3. Submersible DEF Pump Dimensions/Tank Installation
W/Fixed Bypass Pressure Relief Assembly ............................................6
Figure 4. Submersible DEF Pump Dimensions/Tank Installation
W/Adjustable Bypass Pressure Relief Assembly ....................................7
Figure 5. Apply Loctite 8009 To Threads And Tapered Fingers Of Clinch Nut .......11
Figure 6. Measuring Tank ....................................................................................12
Figure 7. Attaching UMP to 1-1/4” Nipple ............................................................12
Figure 8. Loosening Locking Nut .........................................................................13
Figure 9. Adjusting Pump Length .........................................................................13

Table of Contents
iv
Figure 10. Tie Strap UMP Cable To Column Piping (Shown
W/Fixed Pressure Relief Assembly) .....................................................13
Figure 11. Fixed Pressure Relief Installation Example ..........................................14
Figure 12. Adjustable Pressure Relief Installation Example ..................................15
Figure 13. Setting Optional Adjustable Relief Valve Pressure ...............................16
Figure 14. Single Phase Wiring Diagram ...............................................................17
Figure 15. Three Phase Wiring Diagram ...............................................................17
Figure 16. Suggested 208/230 V Wiring Diagram Without Optional Control Box......18
Figure 17. 240 Vac Remote Control Box With 120 Vac Coil And
Capacitor (Models 880-045-5 Or 410861-001) .....................................18
Figure 18. 240 Vac Remote Control Box With 240 Vac Coil And Capacitor
(Models 410860-001 Or 410860-003) ..................................................19
Figure 19. 230 Vac Remote Control Box With 110Vac Coil - Model 880-041-5........19
Figure 20. 240 Vac Remote Control Box With 240 Vac Coil - Model 880-042-5.......20
Figure 21. Three Phase Remote Control Box (Starter) ..........................................21
Figure 22. Isotrol To Remote Control Box With 120 Vac Coil And
Capacitor (Models 880-045-5 Or 410861-001) .....................................22
Figure 23. Isotrol To Remote Control Box With 240 Vac Coil And
Capacitor (Models 410860-001 Or 410860-003) ..................................23
Figure 24. Isotrol To 400 Vac Remote Control Box (Starter)
W/240 Vac Coil And Three Heaters (Model 410648-002 Starter
And 3x 410649-003 Heaters) ................................................................24
Figure 25. Isotrol To 240 Vac Remote Control Box (Starter)
W/120 Vac Coil And Three Heaters (Model 410648-001 Starter
And 3x 410649-010 Heaters) ................................................................25
Figure 26. Isotrol W/Relay To Manifolded 240 Vac Remote Control Boxes
With 120 Vac Coil And Capacitor (Models 880-045-5 Or
410861-001) .............................................................................................26
Figure 27. Isotrol W/Relay To Manifolded 240 Vac Remote Control Boxes
With 240 Vac Coil And Capacitor (Models 410860-001 Or
410860-003) .............................................................................................27
Figure 28. Isotrol W/Relay To Manifolded 400 Vac Remote Control Boxes
(Starters) W/240 Vac Coil And Three Heaters (Model 410648-002
Starter And 3x 410649-003 Heaters) ....................................................28
Figure 29. Isotrol W/Relay To Manifolded 208/240 Vac Remote Control
Boxes (Starters) W/120 Vac Coil And Three Heaters
(Model 410648-001 Starter And 3x 410649-010 Heaters) ....................29
Figure 30. UMP Cable Holding Bracket Retaining Screws ....................................33
Figure 31. Capacitor Kits .......................................................................................35
Figure 32. Control Box W/Capacitor ......................................................................36
Figure 33. 880-041-5/880-042-5 Control Box ........................................................37
Tables
Table 1. Electrical Service Information ..................................................................10
Table 2. Submersible DEF Pump System Troubleshooting ..................................31
Table 3. Pressure Expectations By Pressure Relief Type .....................................32
Table 4. Recommended Torque Settings ..............................................................34
Table 5. Replacement Parts ..................................................................................35
Table 6. Capacitor Kits* .........................................................................................35
Table 7. Control Box W/Capacitor (120V Coil) ......................................................36
Table 8. Control Box W/Capacitor (240V Coil) ......................................................36
Table 9. 880-041-5 / 880-042-5 Control Box .........................................................37

1
Introduction
Overview
The CoreDEF Series Submersible DEF Pump, herein referred to as Submersible DEF pump, is only intended to be
used to pump Diesel Exhaust Fluid (DEF) from underground storage tanks (UST) or above ground totes in retail,
commercial, and industrial applications. The submersible DEF pump installs into a threaded opening in the bulk
head with a minimum diameter of 8” (203mm) for clearance. The adjustable column pipe is available in a variety of
lengths to accommodate various tank diameters and designs.
The submersible DEF pump system is equipped with variable length column pipe, check valve, pressure relief kits,
optional pressure gauge and various UMP configurations. Operation in flammable fluids is not allowed. The
submersible DEF pump should only be used as described in this manual and is designed for DEF consisting of
32.5% urea and 67.5% de-ionized water.
The submersible DEF pump offers the following features:
•Liquid Quality Compliance - the pump and supplied components satisfy the ISO 22241 standard for DEF
quality.
•Continuous Run Capability - the pressure relief valve will allow the pump to run continuously regardless of
dispensing from the fueling nozzle. Fluid is recirculated back to the tank through the pressure relief valve.
•Start/Stop Capabilities - the pump and motor are capable of up to 30 motor/pump start and stops per hour
regardless of pump flow rates.
Figure 1. Typical Submersible DEF Pump System Components
ATG
(TLS-350 or TLS-4XX)
With Control Relay
Three Phase
Magnetic Starter
& 3 Heaters
DEF System Control
Submersible DEF Pump
Controllers
DEF Tank
Product Level
Monitoring
UMP
Riser Cap
S.S.Mag Probe W/
Alt. Fluids Float Kit
Check
Valve
Fixed
Bypass/Pressure
Relief Valve
Assembly
(Optionally -
In Sump)
Clinch
Fitting
To Manway
Submersible
DEF
Pump
OR
AND
For Multiple
Dispenser Applications
Single Phase
Control Box
W/Capacitor
VEEDER-ROOTCO.
2709RTE764
DUNCANSVILE,PA16635
INDUSTRIALCONTROL EQUIPMENT - ENCLOSED (TYPE 1)
INSTALLINNON-HAZARDOUS LOCATION
NEPASINSTALLER DANS LES EMPLACEMENTS DANGEREUX
3WIRE,120/240 VOLTSAC, 1 PH. 50/60 Hz 2 HP MAX.
AUTOMATICRESETOVERLOAD IN MOTOR
PARTNO.880-045-5; CONTAINS 17.5 MFD. CAPACITOR
DISPENSERINPUTRATING 120V 30 mA
PARTNO.880-046-5; CONTAINS 25 MFD. CAPACITOR
DISPENSERINPUTRATING 120V 30 mA
PARTNO.410861-001; CONTAINS 40 MFD. CAPACITOR
DISPENSERINPUTRATING 120V 30 mA
THISDEVICEHASMORETHAN ONE
POWERSUPPLYCONNECTION POINT. DISCONNECT
ALLPOWERSUPPLIES BEFORE SERVICING.
511L
+
+
+
410865-001
Isotrol
Control Box
46NN
ISOTROLTM1-8R CONTROLBOX
PARTNo. 880-047
WITHDISPENSERHOOK SIGNAL ISOLATION
INSTALLINNON-HAZARDOUS LOCATION
3WIRE240 VOLTSAC, 50/60 Hz
DISPENSERINPUTRATING 120V 15mA
ATGOUTPUTRATING 120V 750mA
CONTROLCIRCUITRATING120V 765mA
RELAYRATED2HP,1PH, 240V,50/60 Hz
SINPUT(RELAY COIL) RATED 120V 60mA
AUTOMATICRESETOVERLOADIN MOTOR
CIRCUITSAREENERGIZED WHEN INDICATOR IS ON
CAUTION:THIS DEVICE HAS MORETHAN ONE POWER
SUPPLYCONNECTIONPOINT.DISCONNECT ALL POWER
SUPPLIESBEFORESERVICING.
CONTROLCONSOLEINTERCONNECTION BOX

Introduction Notes To Contractor/Installer
2
Notes To Contractor/Installer
Some considerations may be needed prior to specifying the Red Jacket Submersible DEF pump and it’s
accessories/options. The system may be purchased with either an in-tank, fixed pressure relief or the adjustable
pressure relief which is installed in the sump.
The installation of the adjustable pressure relief requires plumbing to return the excess product to the tank. The
system will also work with DEF recirculation systems which require a separate return port. Please ensure there are
proper openings to route the product back into the tank and provision for other options such as vents, thermal
relief (adjustable pressure relief system only), remote fill, probes and the electrical cord grip.
The cord grip shall not be installed in the same opening as a product flow.
RECOMMENDED BULKHEAD AND MANWAY COVER OPENINGS
Installer to determine system needs and configuration prior to specification of manway lid and bulkhead (see
Figure 2). Typical size requirements for DEF system openings are listed below:
• Strain relief for wiring - 1/2” NPT
•Probe-4”NPT
• Submersible DEF pump - 2” full coupling
• DEF recirculation - 2” full coupling
• Remote fill - 2” NPT
• Adjustable pressure relief - 1” NPT
• Vent - 2” NPT
Figure 2. Example Opening Locations In Manway Cover For DEF System
NOTICE
1/2” NPT Fitting
2” NPT Full Coupling
Fitting
2” NPT Full
Coupling Fitting
2” NPT Half Coupling
Fitting
4” NPT Half
Coupling
Fitting

Introduction Safety Precautions
3
Safety Precautions
The following safety symbols are used throughout this manual to alert you to important safety hazards and
precautions.
EXPLOSIVE
Fuels and their vapors are extremely
explosive if ignited.
FLAMMABLE
Fuels and their vapors are extremely
flammable.
ELECTRICITY
High voltage exists in, and is supplied
to, the device. A potential shock haz-
ard exists.
TURN POWER OFF
Live power to a device creates a
potential shock hazard. Turn Off
power to the device and associated
accessories when servicing the unit.
WARNING
Indicates a hazardous situation which,
if not avoided, could result in death or
serious injury.
READ ALL RELATED MANUALS
Knowledge of all related procedures
before you begin work is important.
Read and understand all manuals
thoroughly. If you do not understand
a procedure, ask someone who does.
WEAR EYE PROTECTION
Wear eye protection when working
with pressurized systems or epoxy
sealant to avoid possible eye injury.
WEAR GLOVES
Wear gloves to protect hands from
irritation or injury.
CLEAN WORK AREA
Remove spilled liquid and dispose of
it in an environmentally sound man-
ner
WARNING
The Red Jacket Submersible DEF Pump and wiring shall not be installed within a
hazardous environment as defined by NFPA 70 (NEC).
FAILURE TO COMPLY WITH THE FOLLOWING WARNINGSAND SAFETY PRECAUTIONS
COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT, RESULTING IN SERIOUSINJURY
OR DEATH.
1. All installation work must comply with the latest issue of the National Electrical Code
(NFPA 70), PEI/RP1100 Recommended Practices For The Storage And Dispensing Of
Diesel Exhaust Fluid (DEF), and any European, national, state, and local code
requirements that apply.
2. Turn off, tag, and lockout power to the submersible DEF pump before connecting or
servicing it.
3. Do not step on DEF plumbing when entering or leaving the sump.
4. Before installing pipe threads apply an adequate amount of fresh DEF compatible, UL
listed non-setting thread sealant.
5. Not reading and following all warnings and instructions in this manual can cause
damage to property, environment, resulting in serious injury or death.
OFF
WARNING
OFF

Introduction Warnings and Instructions
4
Warnings and Instructions
This section introduces the hazards and safety precautions associated with installing,
inspecting, maintaining or servicing this product. Before performing any task on this
product, read this safety information and the applicable sections in this manual, where
additional hazards and safety precautions for your task will be found. Fire, explosion,
electrical shock or pressure release could occur and cause damage to property,
environment, resulting in serious injury or death, if these safe service procedures are
not followed.
PRELIMINARY PRECAUTIONS
You are working in a potentially dangerous environment of flammable fuels, vapors,
and high voltage or pressures. Only trained or authorized individuals knowledgeable
in the related procedures should install, inspect, maintain or service this equipment.
Read The Manual
Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If
you do not understand a procedure, call 1-800-323-1799 to locate a qualified technician. It is imperative to your
safety and the safety of others to understand the procedures before beginning work. Make sure your
employees and any service contractors read and follow the instructions.
Follow The Regulations
Applicable information is available in PEI/RP1100 Recommended Practices For The Storage And Dispensing Of
Diesel Exhaust Fluid (DEF)1, NFPA 70; National Electrical Code (NEC), Occupational Safety and Hazard
Association (OSHA) regulations and federal, state, and local codes. All these regulations must be followed. Failure
to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards
may lead to legal citations with penalties or affect the safe use and operation of the equipment.
ISO Standard For DEF
The production, handling and transportation of Diesel Exhaust Fluid (DEF) are governed by the ISO 22241
standard. Guidelines require manufacturers to follow clear procedures for the manufacture and distribution of DEF,
ensuring that the product meets the requirements of vehicle manufacturers. The ISO standards are available from
the ISO website2.
REQUIREMENTS FOR USE
Contractors MUST supply additional pressure relief in the DEF system downstream of
the check valve to assure the system does not exceed the recommended 50 psi during
thermal expansion!
Apply Loctite primer 7090 to all contractor assembled joints for additional residual
torque.
• Application of the submersible DEF pump must be consistent with NFPA Code 70/NEC, OSHA regulations,
and federal, state and local fire codes, and other applicable local regulations.
• The selection of any Veeder-Root product must be based upon physical specifications and limitations and the
product’s compatibility with the materials to be handled. Veeder-Root makes no warranty of fitness for a
particular purpose.
• All Veeder-Root products should be used in accordance with applicable federal, state and local laws,
ordinances and regulations.
1. http://pei.org/PublicationsResources/RecommendedPracticesExams/RP1100/tabid/849/Default.aspx
2. http://www.iso.org/iso/search.htm?qt=22241&sort=rel&type=simple&published=on&active_tab=standards
WARNING
WARNING
NOTICE

Introduction Warnings and Instructions
5
INSTALLATION ENVIRONMENT
The submersible DEF pump is only intended to be used to pump DEF fluid.
CLEANLINESS OF SURFACES IN CONTACT WITH DEF
All surfaces in direct contact with DEF shall be free of foreign matter (fuel, oil, grease, detergent, dust and any
other substance).
To avoid any contamination of DEF with trace elements, particles and foreign matter, surfaces of equipment not
exclusively used with DEF shall be cleaned with distilled or de-ionized water and DEF in the last cleaning step
immediately before the use with the DEF to be handled with the equipment.
The use of tap water should especially be avoided due to the high concentrations of alkali and alkali earth metal
ions therein. However, if distilled water or de-ionized water is not readily available, the material may be cleaned with
tap water, provided the last rinse is done using DEF.
SAFETY INSTRUCTIONS
• The maximum operating pressure and the operating temperature must be observed.
• High operating pressure may result in the containers, fittings, pipelines or the hoses bursting or becoming loose.
Make sure that excessive pressure does not result when filling a container.
•Remove spilled liquid from the floor and dispose of it in an environmentally sound manner.
• Only start three-phase motors with an upstream motor-protection switch.
• Comply with technical requirements of local power supply companies.
• Only use the pump for its intended use.
• Always operate the pump in a vertical position.
• Follow internal instructions.
•Wear protective clothing (face and breathing protection, protective gloves, etc.).
WARNING

Introduction Pump Dimensions
6
Pump Dimensions
Figure 3 shows reference dimensions/components of a typical submersible DEF pump as installed with a fixed
pressure relief. Figure 4 shows reference dimensions/components of a typical submersible DEF pump as installed
with adjustable pressure relief.
Figure 3. Submersible DEF Pump Dimensions/Tank Installation W/Fixed Bypass Pressure Relief Assembly
6
5
13
14
3
4
2
12
Bottom of
UMP to bottom
of bulk head
B
7
8
1
9
11
D1 with 1/2” Pressure Relief - 3/4 HP
D2 with 1/2” Pressure Relief - 3/4 HP
D1 with 1-1/4” Pressure Relief- 2 HP
D2 with 1-1/4” Pressure Relief - 2 HP
66.0” (1676mm)
96.0” (2438mm)
73.0” (1854mm)
103.0” (2616mm)
DESCRIPTION RETRACTED
PUMP LENGTH (‘A + ‘B’)
EXTENDED
1
2
3
4
5
6
7
8
9
10
11
14
UMP
1-1/4” Nipple - Hex - SST
1-1/4” to 1-1/2” Bushing
1-1/2” Tee
1-1/2” Nipple
Check Valve (Install W/Flow Arrow UP)
1-1/2” Pipe
Clinch Fitting Ass’y.
2” Pipe
Manway
1/2” NPT Strain Relief w/customer
supplied reducing bushing as
required
Bypass Relief Valve
UMP Cable
Zip Ties
ITEM DESCRIPTION
MIN. 6” SUBMERSION
MIN. 3” CLEARANCE
10
12
13
A
97.0” (2464mm)
157.0” (3988mm)
104.0” (2642mm)
164.0” (4166mm)
Optional

Introduction Kits And Accessories
7
Figure 4. Submersible DEF Pump Dimensions/Tank Installation W/Adjustable Bypass Pressure Relief Assembly
Kits And Accessories
The submersible pump system is designed to operate as a complete solution for UST applications. The tote
applications will require custom fabrication and installation of the piping systems by the contractor. The
contractors should be aware of material compatibility and use only fittings, sealants and plumbing compatible with
DEF per ISO 22241.
Bottom of
UMP to bottom
of bulk head
B
6
7
5
4
3
2
1
8
10
D1 - W/O fixed pressure relief - 3/4 HP
D2 - W/O fixed pressure relief - 3/4 HP
D1 - W/O fixed pressure relief - 2 HP
D2 - W/O fixed pressure relief - 2 HP
DESCRIPTION RETRACTED
PUMP LENGTH (‘A + ‘B’)
EXTENDED
MIN. 6” SUBMERSION
MIN. 3” CLEARANCE
9
A
ITEM DESCRIPTION
1 UMP
2 Nipple - Hex 1.25” SST
3 Reducer Bushing
4 UMP Cable
5 Zip Ties
6 1-1/2” Pipe
7 Clinch Fitting Ass’y.
8 2” Pipe
9 Manway
10 1/2” NPT Strain Relief w/customer
supplied reducing bushing as
required
66.0” (1676mm)
96.0” (2438mm)
73.0” (1854mm)
103.0” (2616mm)
97.0” (2464mm)
157.0” (3988mm)
104.0” (2642mm)
164.0” (4166mm)

Introduction Kits And Accessories
8
1. Select UMP (HP and voltage requirements).
2. Select piping kit
If piping version with No Pressure Relief is chosen, the customer must select the Adjustable
Pressure Relief kit (see Item 5 below).
3. For multiple dispenser applications select the Isotrol box:
• Isolates the handle signals between each dispenser
• Isolates and protects individual dispensers from wiring shorts or phasing issues
• Isolates and protects technicians from dangerous feedback during service
• Accepts up to eight individual dispenser signals
Part Number
Model
Number HP Volts Hz Phase
Length
(‘B’ Figure 3) Weight
410852-001 DP75U1 3/4 230 60 1 16.81” (427mm) 22 lbs. (10kg)
410852-002 DP75U3 3/4 230 50 1 16.81” (427mm) 22 lbs. (10kg)
410852-003 DP200U1 2 230 60 1 23.94” (608mm) 34.2 lbs. (15.5kg)
410852-004 DP200U17 2 400 50 3 23.94” (608mm) 34.2 lbs. (15.5kg)
410852-005 DP200U4 2 230 60 3 23.94” (608mm) 34.2 lbs. (15.5kg)
Part Number Description
410869-001 D1 with 1/2” Pressure Relief - 3/4 HP
410869-002 D2 with 1/2” Pressure Relief - 3/4 HP
410869-003 D1 with 1-1/4” Pressure Relief- 2 HP
410869-004 D2 with 1-1/4” Pressure Relief - 2 HP
410869-005 D1 with no Pressure Relief - 3/4 or 2 HP
410869-006 D2 with no Pressure Relief - 3/4 or 2 HP
Isotrol Box Hook Voltage P/N
W/O Relay For
Standalone
120V hook 880-049-1
240V hook 880-050-1
W/Relay For Mani-
folded
120V hook 880-047-1
240V hook 880-048-1
NOTICE

Introduction Kits And Accessories
9
4. Select the Control Box for each pump.
Existing applications may not require an Isotrol or a Control Box. In these applications ca-
pacitors can be purchased as listed in Table 6 on page 35.
5. Select optional accessories.
UMP (Capacitor or Heater)
Dispenser Hook
Voltage
DP75U1,
DP75U3-3
(17.5 F)
DP200U1
(40 F)
DP200U17
(CR123C526A)
DP200U4
(CR123C867A)
Single Phase
Control Box With
Capacitor
120V hook 880-045-5 410861-001 ------- --------
240V hook 410860-003 410860-001 ------- --------
Three Phase
Starter With
(3) Heaters
120V hook -------- -------- -------- 410648-001
(3) 410649-010
240V hook -------- -------- 410648-002
(3) 410649-003
410648-002
(3) 410649-010
Single Phase
Control Box and
Capacitor Kit
120V hook 880-041-5 &
410164-001
880-041-5 &
410164-003 -------- --------
240V hook 880-042-5 &
410164-001
880-042-5 &
410164-003 -------- --------
Item Part Number Description
NPT to BSP
Adapters - SST
(Stated adjust-
ment range of
column piping in
Figure 3 is
affected by use
of adapters)
410878-001
Male 1-1/4” NPT to Female 1-1/4” BSP
410879-001
Female 2” NPT to Male 2” BSP
Pressure Gauge 410880-001
1/4” NPT fitting- SST 316 components
NOTICE
10 50
20
60
30
40

Introduction Temperature Data
10
Temperature Data
*DEF will degrade with prolonged storage above 77°F (25°C). Refer to the DEF manufacturer’s guidelines for
proper storage.
Operating Data
Adjustable Pres-
sure Relief Kit 410881-001
Adjustable Pressure Relief Valve
w/1” NPT inlet/outlet
Check Valve* 410875-001
* NOTE: Check valve recommended with use of Adjustable Pressure Relief valve which is not designed to
hold system pressure.
Operating Temperature (Fluid) +12°F to +104°F (-11°C to +40°C)*
Table 1. Electrical Service Information
Model HP KW
Voltage
(+6% /-10% Hz PH
Max.
Current
(A)
Locked
Rotor
Amps
Capacitor
(F)
UMP Resistance (Including
Cable) ()
Min.
Transformer
Rating (KVA)
Black-
Grey
Black-
Brown
Grey-
Brown
DP75U1 3/4 0.56 230 60 1 4.5 13 17.5; 440V
5.9-
7.3
13.2-
16.2
18.9-
23.2 1.8
DP75U3 3/4 0.56 230 50 1 4.6 10 17.5; 440V
8.3-
10.2
17.5-
21.5
25.7-
31.5 1.8
DP200U1 2 1.5 230 60 1 10 35 40.0; 440V
2.1-
2.7
4.3-
5.3
6.2-
7.7 3.6
DP200U17 2 1.5 400 50 3 4.9 21 –
8.7-
10.7
8.7-
10.7
8.7-
10.7 3.6
DP200U4 2 1.5 230 60 3 9.2 40 –
2.4-
3.0
2.4-
3.0
2.4-
3 .0 3.6
Item Part Number Description

11
Installation
Submersible DEF Pump Assembly
If no column pipe assembly or fixed pressure relief valve was purchased it is mandatory the
contractor follow the ISO 22241 guidelines. Pressure relief must be used with all systems to
limit discharge pressure to 50 psi (344.7 kPa). Any fixed length plumbing needs to allow for
proper clearance to bottom of tank per Figure 3. Ensure all sealants are DEF compatible and
use only stainless steel plumbing and hardware to avoid any product contamination. It is
required that if a fixed pressure relief system is not selected, the optional adjustable
pressure relief must be installed in the manway.
Plastic pipe is not recommended for support of pumps in any applications.
Manway Fittings And Connections
Take caution of fitting and plumbing routing, size and materials to assure adequate performance and material
compatibility per ISO 22241.
Installing the Pump
1. Before installing pipe threads apply an adequate amount of fresh, UL classified for DEF, non-setting thread
sealant. Loctite 567 sealant is recommended with Loctite 7090 primer for all field serviceable pipe threads.
Loctite 8009 is to be used as the DEF compatible antiseize on the clinch nut threads (see Figure 5).
Figure 5. Apply Loctite 8009 To Threads And Tapered Fingers Of Clinch Nut
2. Measure the distance from the bottom of the tank to the top of the manway as shown in Figure 6.
Minimum riser flange diameter recommended
for installation of all assemblies is 8” (203mm).
Assemblies may fit into a 6” (152mm) riser
flange if no fixed pressure relief is used. The
2HP or 3/4HP UMP will not fit through a 4”
(102mm) riser.
NOTICE
WARNING
NOTICE
8” minimum ID
bulk head diameter
Apply anti-sieze to clinch nut threads
and taper (if separated)

Installation Installing the Pump
12
Figure 6. Measuring Tank
3. Apply primer and coat sealant on threads of 1-1/4” SST hex nipple and hand screw UMP onto column pipe
assembly. Place a pipe wrench over the rectangular cable holding bracket at the top of the UMP and a wrench
on the hex faces of the nipple, tighten to 125 ft-lbs (170 N•m).
Figure 7. Attaching UMP to 1-1/4” Nipple
4. Apply primer and attach 2” NPT column pipe with sealant to an ISO 22241 compliant manway cover and
torque to 150 ft-lbs (203 N•m).
5. Loosen the clinch assembly on the column pipe by unscrewing the three set screws in the side of locking nut,
then backing off the locking nut (see Figure 8).
Top of manway
1-1/4” NPT
Hex Nipple
1-1/2” NPT Female
To 1-1/4” NPT
Female Reducing
Bushing
UMP Cable
Holding Bracket
F
emale
T
u
cing
UMP C bl

Installation Installing the Pump
13
A slight twisting of the UMP will loosen the seals and facilitate adjusting it to the correct
length. Do not rotate piping beyond 1/4 turn.
Figure 8. Loosening Locking Nut
6. Referencing Figure 9, pull the UMP end until the distance between the bottom of the bulk head and the
bottom of the UMP is 3 inches (76 mm) shorter than the distance measured in Step 2.
Figure 9. Adjusting Pump Length
Take care not to damage the pigtail.
7. Tighten the column pipe locking nut and torque to 150 ft-lbs (203 N•m) minimum, then torque each set screw
in the locking nut to 10 ft-lbs. (14 N•m).
Set screw torque is critical to proper function.
8. Feed UMP cable through strain relief (supplied) and tighten cord grip to 3 ft-lbs (4 N•m) after removing excess
slack in the tank. Thread sealant is not required between cord grip and bushings. Threads are 1/2” NPT.
9. Secure the UMP cable to the column pipe with tie straps. Locate the tie straps approximately as shown in
Figure 10. Ensure the UMP cable is not in front of (blocking) the pressure relief nozzle (if applicable).
Figure 10. Tie Strap UMP Cable To Column Piping (Shown W/Fixed Pressure Relief Assembly)
10. Gently lower the assembly using manway cover.
Do NOT use the UMP cable as a lowering or restraining device as damage can occur.
NOTICE
1/4 turn maximum on piping
3'' (76mm) shorter than Step 2 measurement
NOTICE
NOTICE
1/2 Distance Route cable on
opposite side of
pressure relief
No thread sealant
required for cord
grip and bushings 1/2 Distance
6" (151mm)
NOTICE

Installation Installing the Pump
14
TYPICAL FIXED PRESSURE RELIEF INSTALLATION
See example installation in Figure 11.
No additional thermal relief is needed when using fixed pressure relief when located
downstream of check valve.
Figure 11. Fixed Pressure Relief Installation Example
Ball valve (not supplied) should be installed to contain DEF in lines to dispenser for
servicing.
If DEF recirculation option is selected, return flow, pressure gauge and ball valve are re-
quired.
1. Install optional pressure gage if desired.
Carefully apply sealant to port to avoid contamination of gauge.
NOTICE
Ball valve
DEF discharge
line to dispensers
UMP cable
strain relief
Return ow piping
(back to tank)
Sump
Ball valve
Pressure
gauge
10 50
20
60
30 40
NOTICE
NOTICE
NOTICE

Installation Installing the Pump
15
ADJUSTABLE PRESSURE RELIEF OPTION
If the fixed pressure relief kits are not ordered it is mandatory to install the adjustable pressure relief valve in the
sump. This valve is a 1” NPT fitting and will need to follow the same guidelines for material compatibility and
sealant. During installation, the technician will need to plumb this valve’s bypass back into the UST. A check valve
is recommended downstream of the optional adjustable pressure relief valve to maintain line pressure to
dispensers. See example installation in Figure 12.
To allow for thermal expansion, ensure line pressure relief is supplied/installed
downstream of the check valve.
Figure 12. Adjustable Pressure Relief Installation Example
When routing the return to the tank it may be required to extend the return line near
the bottom of the tank to avoid any potential disruptions to the probe’s accuracy.
Return flow from adjustable relief valve should be separate from recirculation loop if
present.
The adjustable pressure relief valve can be used in conjunction with the optional pressure gage to set to system
pressure.
1. Install optional pressure gage if desired.
Carefully apply sealant to port to avoid contamination of gauge.
NOTICE
10 50
20
60
30 40
Ball valve
(Typ.)
DEF discharge
line to dispensers
Optional
Recirculation Loop
Thermal relief
UMP cable
strain relief
Adjustable
pressure relief
valve
Return ow piping
(back to tank)
Pressure
gauge (Typ.)
Sump
Check valve
Machined
hex cover
10 50
20
60
30 40
NOTICE
NOTICE
NOTICE

Installation Electrical Connections
16
2. Remove the machined 1-1/8” hex cover from the end of the Adjustable Pressure Relief valve.
3. Adjust the set screw with the 1/4” hex key per Figure 13.
Figure 13. Setting Optional Adjustable Relief Valve Pressure
4. Turning screw clockwise increases pressure up to 50 psi (345 kPa) (maximum).
5. Determine desired flow through nozzles.
6. Adjust set screw to set flow through nozzles.
7. Lock down hex jam nut.
8. Replace hex cover and torque to 30 ft-lbs. (41 N•m).
Do not modify valve to allow for higher pressure! Failure to install the fixed pressure relief
valve or the adjustable pressure relief valve can lead to system overpressure and could
possibly damage the dispenser and DEF system.
Electrical Connections
The DEF pump is NOT designed for use in flammable liquids, or to be installed in
locations classified as hazardous per NFPA 70 (NEC)!
Disconnect, lock out, and tag power at the panel before servicing the
pump.
In DEF fueling sites that are being upgraded to include a Control Box with capacitor, it is imperative to verify the
wiring connections between the pump and the Control Box. Energizing a pump with incorrect connections can
cause the thermal overload in the pump to trip open, resulting in a very lengthy wait for the thermal protector to
reset.
Resistance tests are always made with the power off and the wires disconnected from the Control Box.
Set up the electrical meter to the ohms () function. Measure the resistance between each pair of wires that run
out to the pump. Consider the three readings as “low”, “medium” and “high”. Ignore actual color of wires.
1. Locate the two wires that give the highest ohmmeter reading. Mark the remaining wire "BLACK".
2. Mark the wire "GREY" that in combination with the "BLACK" wire (as determined in Step 1.) gives the lowest
reading.
3. Mark the remaining wire "BROWN".
4. Connect the “GREY” wire to the “M1” terminal of the Control Box.
5. Connect the “BLACK” wire to the “M2” terminal of the Control Box.
6. Connect the “BROWN” wire to the “M3” terminal of the Control Box.
Insert hex key into indent of pressure adjustment
screw to set the relief pressure. Replace hex cover over
adjustment screw after setting desired pressure.
Jam nut
NOTICE
WARNING
OFF
WARNING