Ecolab Elados EMP KKS E60 User manual

417101774_EMP_KKS_E60_E.doc Rev. 8-03.10
Operating Instructions
Elados®EMP KKS E60
and
Elados®EMP KKS E60PLUS
Softwareversion 4.0 or 4.1
Fig. 0.2
Fig. 0.1
EMP KKS E60
EMP KKS E60PLUS (with Dongle-Box)

417101774_EMP_KKS_E60_E.doc - 2 - Rev. 8-03.10
Table of contens
1General .......................................................................................................................5
1.1 Warranty coverage ...........................................................................................................................................5
1.2 Contact address / Manufacturer........................................................................................................................5
2Safety .........................................................................................................................6
2.1 Safety Notes .....................................................................................................................................................6
2.2 Emphases.........................................................................................................................................................6
2.3 Numberings ......................................................................................................................................................6
2.4 Special safety Notes for maintenance and repair work.....................................................................................6
3Delivery scope............................................................................................................7
3.1 Upgrade accessories for the EMP KKS E60PLUS ..............................................................................................7
4Functional description ...............................................................................................8
4.1 Mechanical functions ........................................................................................................................................8
4.2 Electronic functions...........................................................................................................................................8
4.3 Additional electronic functions on the EMP KKS E60PLUS .................................................................................8
5Setup ..........................................................................................................................9
5.1 EMP KKS E60 ..................................................................................................................................................9
5.2 EMP KKS E60PLUS ............................................................................................................................................9
5.3 Indicators / Controls / Jacks............................................................................................................................10
5.3.1 EMP KKS E60 and EMP KKS E60PLUS versions.............................................................................................10
5.3.2 “Dongle box” ports ..........................................................................................................................................10
6Mounting ..................................................................................................................11
6.1 Mounting diagram ...........................................................................................................................................11
7Device installation ...................................................................................................12
7.1 Hydraulic installation.......................................................................................................................................12
7.1.1 Installation examples ......................................................................................................................................12
7.1.2 Connecting the suction line and return line.....................................................................................................14
7.1.3 Connection of pressure line ............................................................................................................................15
7.2 Electrical installation .......................................................................................................................................15
7.2.1 Inputs and outputs ..........................................................................................................................................15
7.2.2 Connector assignments of Slot I (3-terminal) input for low-level advance warning and empty report .............16
7.2.2.1 Installing the suction pipe with low-level advance warning and empty report .................................................16
7.2.3 Connector assignment of slot II (5-terminal) input for pulse signal, standard signal, metering lock, batch and
metering monitoring........................................................................................................................................17
7.2.3.1 Installing the pulse control (water meter) ........................................................................................................17
7.2.3.2 Installing the standard signal control...............................................................................................................18
7.2.3.3 Installing the control via the metering lock ......................................................................................................18
7.2.3.4 Installing the batch function ............................................................................................................................19
7.2.3.5 Installing the metering monitoring...................................................................................................................19
7.2.4 Connector assignments of slot III (4-terminal) output for alarm and stroke signal ..........................................20
7.2.4.1 Installing the alarm or fault report output at 24 V ............................................................................................20
7.2.4.2 Installing the stroke signal output at 24 V / DC ...............................................................................................21
7.2.4.3 Installing the alarm output at 115/230 V / AC .................................................................................................21
7.2.4.4 Hardware migration for alarm contact.............................................................................................................22
7.2.5 Connector assignments of slot IV, mains power supply..................................................................................22
8Upgrading the EMP KKS E60 to the EMP KKS E60PLUS ............................................23
8.1 Fitting the dongle box .....................................................................................................................................23
8.2 Connector assignments of the slots................................................................................................................24
8.2.1 Connector assignments of slot V (5-terminal), input for oval gear meter ........................................................24
8.2.1.1 Installing the oval gear meter..........................................................................................................................24
8.2.2 Connector assignments of Slot VII (5-terminal) input for batch pulse and metering lock ................................25
8.2.2.1 Installing the batch pulse ................................................................................................................................25
8.2.2.2 Installing the metering lock (optional connector VII or VIII).............................................................................26
8.2.3 Connector assignments of Slot VIII (5-terminal) input for pulse, standard signal input and metering lock......27
8.2.3.1 Installing the pulse control (water meter) ........................................................................................................27
8.2.3.2 Installing the standard signal (mA)..................................................................................................................28
8.2.3.3 Installing the metering lock .............................................................................................................................28
9Startup......................................................................................................................29
9.1 Switching on the pump ...................................................................................................................................29
9.2 Switching off the pump ...................................................................................................................................29
9.3 Key functions ..................................................................................................................................................29
9.4 Initial startup / Delivery status.........................................................................................................................29
9.4.1 Software version display.................................................................................................................................30
9.4.2 Display at operating display............................................................................................................................30
9.4.3 Configuration ..................................................................................................................................................30

417101774_EMP_KKS_E60_E.doc - 3 - Rev. 8-03.10
10 Menu description .....................................................................................................31
10.1 Main menu......................................................................................................................................................31
10.1.1 Overview.........................................................................................................................................................31
10.2 Operation mode..............................................................................................................................................32
10.2.1 Selecting.........................................................................................................................................................32
10.2.2 Operation mode / internal ...............................................................................................................................32
10.2.2.1 Selecting.........................................................................................................................................................32
10.2.2.2 Display in the operating display/ Setting .........................................................................................................33
10.2.3 Operation mode / pulse ..................................................................................................................................33
10.2.3.1 Selecting.........................................................................................................................................................34
10.2.3.2 Display in the operating display/ Setting .........................................................................................................34
10.2.4 Operation mode / current (external standard signal).......................................................................................35
10.2.4.1 Selecting.........................................................................................................................................................35
10.2.4.2 Display in the operating display ......................................................................................................................36
10.3 Configuration ..................................................................................................................................................37
10.3.1 Overview.........................................................................................................................................................37
10.3.2 “Scrolling the display“ .....................................................................................................................................37
10.3.3 Configuration / Language ...............................................................................................................................37
10.3.3.1 Selecting.........................................................................................................................................................37
10.3.4 Configuration / Unit .........................................................................................................................................38
10.3.4.1 Selecting.........................................................................................................................................................38
10.3.5 Configuration / Code.......................................................................................................................................38
10.3.5.1 Selecting.........................................................................................................................................................38
10.3.5.2 Setting ............................................................................................................................................................39
10.3.6 Configuration / Autostart .................................................................................................................................39
10.3.6.1 Selecting.........................................................................................................................................................39
10.3.7 Configuration / Metering lock ..........................................................................................................................39
10.3.7.1 Selecting.........................................................................................................................................................40
10.3.8 Configuration / Low-level contact....................................................................................................................40
10.3.8.1 Selecting.........................................................................................................................................................40
10.3.9 Configuration / Alarm output ...........................................................................................................................40
10.3.9.1 Selecting.........................................................................................................................................................41
10.3.9.2 Conversion from alarm relay mode to contact mode. .....................................................................................41
10.3.10 Configuration / pulse memory.........................................................................................................................41
10.3.10.1 Selecting.........................................................................................................................................................41
10.3.10.2 Display in the operating display with an active pulse memory ........................................................................42
10.3.11 Configuration / Oval gear meter (only E60PLUS & OGM or OGM PLUS).............................................................42
10.3.11.1 Selecting.........................................................................................................................................................42
10.3.12 Configuration / Metering controller“ (only E60PLUS & OGMPLUS) ......................................................................43
10.3.12.1 Selecting.........................................................................................................................................................43
10.3.12.2 Display in the operating display with an active metering controller .................................................................44
10.3.13 Configuration / Metering monitoring................................................................................................................44
10.3.13.1 Selecting.........................................................................................................................................................44
10.3.13.2 Metering monitoring / Stop pump....................................................................................................................45
10.3.13.3 Metering monitoring / Strokes.........................................................................................................................45
10.3.13.4 Metering monitoring / Deviation (only at E60PLUS & OGM or OGMPLUS)..........................................................46
10.3.13.5 Metering monitoring / Input (only at E60 WITHOUT Dongle box) ...................................................................46
10.3.13.6 Oval gear meter pulse display (only E60 PLUS) ................................................................................................47
10.3.14 Configuration / MicroFlowPLUS .........................................................................................................................47
10.3.14.1 Selecting.........................................................................................................................................................47
10.3.14.2 MicroFlowPLUS / Stop pump.............................................................................................................................48
10.3.14.3 MicroFlowPLUS / Strokes ..................................................................................................................................48
10.3.14.4 MicroFlowPLUS / Deviation ...............................................................................................................................48
10.3.14.5 MicroFlowPLUS / Metering break ......................................................................................................................49
10.3.14.6 MicroFlowPLUS / Metering delay.......................................................................................................................49
10.3.14.7 MicroFlowPLUS / Calibration .............................................................................................................................50
10.3.15 Configuration / Batch ......................................................................................................................................50
10.3.15.1 Selecting.........................................................................................................................................................50
10.3.15.2 Batch / Quantity ..............................................................................................................................................50
10.3.15.3 Batch / Input (only at E60 WITHOUT Dongle box) .........................................................................................51
10.3.15.4 Display in the operating display ......................................................................................................................52
10.3.16 Configuration DegasPLUS.................................................................................................................................52
10.3.16.1 Selecting.........................................................................................................................................................52
10.3.16.2 Degas / Degas strokes ...................................................................................................................................53
10.3.16.3 Degas / Degas break ......................................................................................................................................53
10.4 Calibration ......................................................................................................................................................54
10.4.1 Overview.........................................................................................................................................................54

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10.4.2 Calibration pump.............................................................................................................................................54
10.4.2.1 Preparation .....................................................................................................................................................54
10.4.2.2 Calibration / Start............................................................................................................................................55
10.4.3 Calibration pump with oval gear meter (OGMPLUS) .........................................................................................55
10.4.3.1 Preparation .....................................................................................................................................................55
10.4.3.2 Calibration / Start............................................................................................................................................56
10.4.4 Calibration / Manual........................................................................................................................................57
10.4.4.1 Calibration data table......................................................................................................................................57
10.5 Operating data................................................................................................................................................57
10.5.1 Overview.........................................................................................................................................................58
10.5.2 Operating data / Operating hours ...................................................................................................................58
10.5.2.1 Selecting / Displaying / Deleting .....................................................................................................................58
10.5.3 Operating data / Liter ......................................................................................................................................58
10.5.3.1 Selecting / Displaying / Deleting .....................................................................................................................59
10.5.4 Operating data / Amount of pulses .................................................................................................................59
10.5.4.1 Selecting / Displaying / Deleting .....................................................................................................................59
11 Maintenance .............................................................................................................60
11.1 Replacing the suction / return valve................................................................................................................60
11.1.1 Inserting the metering valves in the correct positions .....................................................................................61
11.2 Replacing the diaphragm and pump head ......................................................................................................61
11.3 Replacement of ceramics cylinder unit with piston .........................................................................................62
11.4 Description of the stroke scale........................................................................................................................63
12 Operating faults .......................................................................................................64
12.1 Metering warning messages (display) ............................................................................................................64
12.2 Alarm messages (display) ..............................................................................................................................64
12.2.1 Trouble shooting .............................................................................................................................................65
13 Wearing parts and spare parts (standard version) ..................................................66
14 Technical Specifications..........................................................................................67
14.1 Pump key........................................................................................................................................................67
14.1.1 Pump key definition E60 .................................................................................................................................69
14.2 Dimensions.....................................................................................................................................................70
14.3 Technical specifications "Overview tables".....................................................................................................71
14.3.1 General data...................................................................................................................................................71
14.3.2 General data - Standard pumps .....................................................................................................................71
14.3.3 In-/ and output circuit ......................................................................................................................................72
14.3.3.1 Connector I .....................................................................................................................................................72
14.3.3.2 Connector II ....................................................................................................................................................72
14.3.3.3 Connector III ...................................................................................................................................................72
14.4 Materials .........................................................................................................................................................73
14.5 Connector assignments ..................................................................................................................................73
14.5.1 Connector assignments: Connector I (3-terminal) ..........................................................................................73
14.5.2 Connector assignments: Connector II (5-terminal) .........................................................................................73
14.5.3 Connector assignments: Connector III (4-terminal) ........................................................................................73
14.6 Metering rates.................................................................................................................................................74
14.7 Delivery capacity in relation to the back pressure...........................................................................................74
14.7.1 Delivery capacity in relation to the stroke length.............................................................................................75
15 Declaration of Conformity........................................................................................76

417101774_EMP_KKS_E60_E.doc - 5 - Rev. 8-03.10
1 General
This Technical Manual contains all of the instructions for installing, starting up, maintaining
and repairing membrane metering pumps of the ELADOS®EMP KKS E60 and ELADOS®
EMP KKS E60PLUS classes with software version 4.0 or 4.1.
)IMPORTANT Please note your pump’s software version when using these operating instructions
(see chapter 9.4.1).
NOTE
The German sections of this manual constitute the ORIGINAL OPERATING MANUAL
and take legal precedence.
All other languages are translations of the ORIGINAL OPERATING MANUAL.
The safety Notes and emphases must be observed at all times!
1.1 Warranty coverage
Operational safety, reliability and performance of this model are only guaranteed by the
manufacturer if the following conditions are met:
•Mounting, connections, adjustment, service and repair are performed by authorized and
trained personnel.
•The membrane metering pump must be used according to the specifications in the
operating instructions contained in the delivery scope.
•Only original spare parts must be used for repairs.
•The warranty claim is invalidated if the pump housing is opened.
In addition, the general warranty and service conditions of the company
ECOLAB Engineering GmbH are applicable.
1.2 Contact address / Manufacturer
ECOLAB Engineering GmbH
Raiffeisenstraße 7
D-83313 Siegsdorf, Germany
Telephone (+49) 86 62 / 61 0
Fax (+49) 86 62 / 61 2 35
eMail: engineering-mailbo[email protected]

417101774_EMP_KKS_E60_E.doc - 6 - Rev. 8-03.10
2 Safety
2.1 Safety Notes
•Connection and repair work on the membrane metering pump must only be performed by
authorized technical personnel.
•The power supply plug must always be disconnected before starting any work on electrical
components.
•Appropriate protective clothing must be worn for any maintenance and repair work.
•The safety regulations for handling chemicals must always be observed.
2.2 Emphases
The emphases indicated in this maintenance guide have the following meanings:
CAUTION Used when improper compliance or non-compliance with the operating instructions, work
instructions, prescribed working routines, et cetera, may result in injury or accidents.
WARNING
Used when improper compliance or non-compliance with the operating instructions, work
instructions, prescribed working routines, et cetera, may result in damage to the
equipment.
*IMPORTANT Used when particular attention is required in operating the equipment.
)NOTE Used to draw attention to a noteworthy detail.
2.3 Numberings
#Numberings marked with this sign (#) describe an activity which must only be performed
by the installer / user.
2.4 Special safety Notes for maintenance and repair work
CAUTION
Prior to repair and maintenance work and metering of dangerous media, always rinse the
metering head, relieve the pressure pipe and wear protective clothing (protective goggles,
gloves and apron).
Electronics repairs must only be performed by trained electricians, following the safety
regulations of the professional association VB G 4 & ZH 1/11)!
When opening covers or removing parts, components carrying live voltages may be
exposed.
Connection points may also be under live voltages.
*IMPORTANT Only original spare parts must be used for repairs.

417101774_EMP_KKS_E60_E.doc - 7 - Rev. 8-03.10
3 Delivery scope
The delivery scope consists of:
Fig. 3.1
•metering pump, version EMP KKS E60
including mains power supply cable (2 m)
with shock-proof plug and dummy plug for
inputs and outputs
Fig. 3.2
•5-terminal connector plug for pulsed or
standard signal input
Fig. 3.3
•Adapters
(for tube 4/6, 6/8, 6/12 (ID/AD) mm)
•Assembly sketch for tube connections
(accessory)
•Connector assignment plan
(accessory)
Fig. 3.4
•Operating Instructions
(item no. 417101774)
3.1 Upgrade accessories for the EMP KKS E60PLUS
Fig. 3.5
•Dongle box (item no. 248606)

417101774_EMP_KKS_E60_E.doc - 8 - Rev. 8-03.10
4 Functional description
4.1 Mechanical functions
The ELADOS®EMP KKS series of metering pumps take the form of electrically (motor)
driven diaphragm displacement pumps.
The membranes are for the pre-delivery, the piston is for the metering. Because of the
permanent overpuls refeeding this metering pump works self venting.
The metering pumps are suitable for use with clean, non-abrasive metering media with a
viscosity of up to 200 mPas (measuring manner: Brookfield).
The metering pump is operated by a non-blocking synchronous motor and a connecting rod-
eccenter gear.
Fig. 4.1
When the diaphragms (pos. 1) moves towards the
gear, the valve (pos. 2) suck up the metering
product. Simultaneously, vacuum grow out of the
compression chamber of the metering piston
cylinder unit (pos. 3). When the inspection hole
(pos. 4) has been released, the pre-delivered
metering product flows into this chamber.
During the pressure motion metering happens over
the valve (pos. 5); the surplus product get returned
into the container by the return valve (pos. 6). The
stroke adjustment (pos. 7) regulates the volume
delivered during the operation from 0 - 100 %. This
changes the immersion depth of the cylinder. The
pre-delivered amount keeps constant.
WARNING
To protect the metering device, the use of a suction pipe with an empty reporting device
and dirt arrestor (available from our range of accessories) is highly recommended!
The empty reporting device switches off the pump if it falls below a certain level (in the
container).
4.2 Electronic functions
The pump may be used in three different operation modes:
INTERNAL Manual metering function (factory setting)
EXTERNAL pulse control
EXTERNAL standard signal control (mA)
The pump is operated using four keys (Fig. 5.5, Pos 2, 3, 4 and 5)
(see "chapter 9.3 Key functions").
The operating indicator is shown on a graphical display (Fig. 5.5, Pos 6).
4.3 Additional electronic functions on the EMP KKS E60PLUS
•Oval gear meter connection
•Oval gear meter evaluation
•Metering regulation with a oval gear meter, type OGMPLUS
•Automatic calibration is possible thanks to the oval gear meter, type OGMPLUS
•Splitting of the metering lock/pulse/metering monitoring/oval gear meter inputs into
multiple connections to simplify the external connections.

417101774_EMP_KKS_E60_E.doc - 9 - Rev. 8-03.10
5 Setup
5.1 EMP KKS E60
Fig. 5.1 Fig. 5.2
6
5
4
3
1
A
2
6
5
4
3
1
A
5.2 EMP KKS E60PLUS
Fig. 5.3 Fig. 5.4
B
B
65 43
1
Pos. Description
1 Suction valve (connection on the suction side)
2 Diaphragm breakage sequence
3 Venting connection (refeeding into the container)
4 Stroke length adjustment
5 Pump head
6 Pressure valve (connection on the pressure side)
A Rail for connecting the dongle box
B Dongle box
Flow direction of the metering medium

417101774_EMP_KKS_E60_E.doc - 10 - Rev. 8-03.10
5.3 Indicators / Controls / Jacks
5.3.1 EMP KKS E60 and EMP KKS E60PLUS versions
Pos. Description
1 Control knob for setting the
stroke length
2 Menu/Exit,
up arrow key
3 Menu/Exit,
down arrow key
4 Start/Stop key
(Enter function)
5 Test key
6 Graphical display
Fig. 5.5
12
6
3
4
5
II
III
I
V
I
Pos. Description
I input for low-level advance warning and empty report (see 7.2.2 & 14.5)
II input for pulse- / standard signal and metering lock (see 7.2.3 & 14.5.2)
III and empty report, fault report and stroke signal (see 7.2.4 & 14.5.3)
IV mains power supply (see 7.2.5)
5.3.2 “Dongle box” ports
Pos. Description
V input for oval gear meter
VI connection for pulse input to EMP pump
(input II)
VII input for batch pulse and metering lock
VIII input for pulse, standard signal input and
metering lock
Fig. 5.6
V
V
I
V
II
V
III

417101774_EMP_KKS_E60_E.doc - 11 - Rev. 8-03.10
6 Mounting
WARNING The installation must only be performed by authorized personnel and the general guidelines
and local installation regulations must be observed!
- The metering pump should be fitted in an easy-to-access, frost-free location.
The ambient temperature must not exceed +40° C.
- The mounting position of the device must be horizontal.
6.1 Mounting diagram
Pos. Description
1 pressure relief valve
2 metering valve / pressure control valve
3 suction pipe / bottom admission valve
Fig.. 6.1
)NOTE
The metering valve, pressure control valve and pressure relief valve can be replaced by a
multifunction valve (MFV) from our product range, which combines all of these
functionalities.

417101774_EMP_KKS_E60_E.doc - 12 - Rev. 8-03.10
7 Device installation
7.1 Hydraulic installation
7.1.1 Installation examples
)NOTE
The installation examples and applications provided here are of a functional nature. They
give an overview of installation types which are correct or to be avoided for the correct
functioning of the pump.
WARNING
Specific measures and protection devices for the metering of dangerous or aggressive
chemicals are not provided here.
When using such chemicals, always observe the legal regulations and the relevant product
datasheet.
A) The arrangement of the metering pump should
preferably be made on and/or over the metering
container.
NOTE
For media with a tendency towards
sedimentation, the bottom admisson
valve or foot valve of the suction line /
suction lance must be fitted above the
anticipated layer of sludge.
B) Between the back-pressure in the injection point and
the pressure at the metering pump a positive difference
of pressure must prevail of at least 1 bar. If this is not
the case, a pressure control valve must be built into the
metering line.
In addition it recommends to install itself for the
avoidance of inadmissibly high pressures in the
metering line an appropriate safety overflow valve. The
by-pass pipe of this valve should be led back pressure-
free into the container.
WARNING The overflow line never be fed back into
the suction line of the metering pump.
C) In the injection point in principle a spring-tensioned
injector or metering valve should be inserted (also
during a metering into pressure-free systems).
Fig. 7.1
For metering in pipelines with underpressure, a pressure
control valve must be built into the metering pipe.
NOTE
A pressure control valve or a metering
valve is not an absolutely hermetically
sealing shutoff device.
To prevent the running out of the metering medium when
the pump is stopped, we also recommend the fitting of a
solenoid valve which is approved for use with the pump.
Fig. 7.2

417101774_EMP_KKS_E60_E.doc - 13 - Rev. 8-03.10
The suction pipes must be kept as short as possible.
Long and twisted suction pipes may lead to air buildup in
the system.
The max. suction height is 2 m and the max. flow velocity
is 0.3 m/s!
(see also chapter 14.3 “Technical Specifications“)
Fig. 7.3
Always lay the suction pipe so that it ascends to the
suction valve of the metering pump.
Fig. 7.4
Installation of a metering monitoring system:
A metering monitoring system – oval gear meter or flow
indicator - has to be installed in the metering pipeline
between the pressure relieve valve and the pressure
control resp.metering valve.
Fig. 7.5

417101774_EMP_KKS_E60_E.doc - 14 - Rev. 8-03.10
7.1.2 Connecting the suction line and return line
Pos. Description
1 Union nut
2 Clamping piece
3 Connection piece
4 O-ring
5 Fixing hole
Fig 7.6
CAUTION
When connecting the suction and pressure
pipes, ensure that the O-rings
(Pos. 19) are fixed to the connectors so as
to achieve the required seal.
)NOTE The use of an appropriate suction pipe from
our product range is recommended.
CAUTION
When using other hose lines adjust the
curved radius correspondingly. The return
hose must not be bent. During the
installation make sure that no the return line
is not on tension.
#Separate double-hose according to the diagram, cut it straightly and remove the
connecting bridge.
#Push the union nut (pos. 1) and clamping piece (pos. 2) over the suction hose piece
#Attach the connection piece (pos. 3) until stop motion.
#Put the O-ring (pos. 4) in valve groove and screw down the union nut by hand.
#Pull the return hose piece through the fixing hole (pos. 5) and attach it as suction hose
piece.
#Set suction lance into the container.

417101774_EMP_KKS_E60_E.doc - 15 - Rev. 8-03.10
7.1.3 Connection of pressure line
Fig. 7.7
#Cut off the metering hose or pipe straightly.
#Push over the union nut (pos. 2) and
crimping ring (pos. 3).
#Attach the hose or the pipe onto the
connection piece (pos. 4) until the stop
motion and screw it up by hand.
#Adjust angled position by loosening and
screwing down the nut again (pos. 1).
CAUTION Observe max. permissible operation pressure of metering hose/pipe!
)NOTE After 24 hours of operation, the metering head screws should be screwed down diagonally to
3 - 4 Nm.
CAUTION The metering pump head may contain residual water from the production tests.
7.2 Electrical installation
7.2.1 Inputs and outputs
Fig. 7.8
I
II
VI
V
V
II
V
III III IV
The inputs and outputs are equipped with protective
caps in the as-delivered condition. These caps must
be removed when necessary. (Pos. I-VIII)
)NOTE
Since the protective caps or connector
plugs are coded, the respective images
must be observed (I-III). Do not use
force when inserting them.
WARNING
To protect the electronics against contact with chemicals or humidity, never operate the
metering pump without protective caps or connector cables, since the connectors can
become oxidized.
Mixing up the protective caps may result in malfunctions of the pump and/or damage to the
connectors!

417101774_EMP_KKS_E60_E.doc - 16 - Rev. 8-03.10
7.2.2 Connector assignments of Slot I (3-terminal)
input for low-level advance warning and empty report
Fig. 7.9
1: Low-level advance warning
3: Empty report input
4: GND (┴)
(plug assignments: see also chapter 14.5.1 “Technical Specifications“)
7.2.2.1 Installing the suction pipe with low-level advance warning and empty report
#When using a suction pipe, remove the dummy connector and mount the suction pipe
connector.
)NOTE
Slot I must always be assigned, either through the mounted strapping plug (protective cap
with corresponding symbol; see chapter 7.2.1, Fig. 7.8, Pos. I) or through connection to the
empty report device.
The setup of low level contact is invertible. (see chapter 10.3.8 “Configuration Low level
contact“)
Fig. 7.10

417101774_EMP_KKS_E60_E.doc - 17 - Rev. 8-03.10
7.2.3 Connector assignment of slot II (5-terminal)
input for pulse signal, standard signal, metering lock, batch and
metering monitoring
Fig. 7.11
2
5
1
4
3
1: output 5 V (loadable with max. 50 mA)
2: pulse input
(also as configurable batch / metering monitoring; see 10.3.13 & 10.3.15)
3: metering lock
(also as configurable batch / metering monitoring, see 10.3.13 & 10.3.15)
4: GND (┴)
5: input 0/4...20 mA (contact 5 / 4)
(plug assignments: see also chapter 14.5.2 “Technical Specifications“)
#Remove the protective cap
#Mount the connector plug according to the connector assignment.
WARNING Only use a connector plug from our product range! (included in the delivery scope)
7.2.3.1 Installing the pulse control (water meter)
Fig. 7.12

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7.2.3.2 Installing the standard signal control
Fig. 7.13
7.2.3.3 Installing the control via the metering lock
)NOTE
The metering lock funktion must be activated in menue first.
(see chapter: 10.3.7 Configuring the metering lock).
The metering lock is available in all operation modes.
Fig. 7.14

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7.2.3.4 Installing the batch function
)HINWEIS
The batch funktion must be activated in menue first.
(see chapter 10.3.15 batch configuration)
According to the requirements, the input of the batch pulse (contact 2+4 or contact 3+4)
must be configured. (see chapter 10.3.15.)
Fig. 7.15
7.2.3.5 Installing the metering monitoring
Fig. 7.16
)NOTE The input of the metering monitoring can be configured according to requirements.
(see chapter 10.3.13)

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7.2.4 Connector assignments of slot III (4-terminal) output for alarm and stroke signal
Fig. 7.17
2
1
4
3
1: Low-level advance warning, empty report and fault
2: Low-level advance warning, empty report and fault
3: Stroke signal (+)
4: Stroke signal (-)
(plug assignments: see also chapter 14.5.3 “Technical Specifications“)
#Remove the protective cap
#Mount the connector plug according to the connector assignment.
WARNING Only use a connector plug from our product range! (included in the delivery scope)
7.2.4.1 Installing the alarm or fault report output at 24 V
Fig. 7.18
Standard configuration:
closed = empty report container active or error message
Other configuration see chapter 7.2.4.4 (Hardware) and chapter 10.3.9 (software /menu)