red lion RL Series User manual

English
EN
OWNER'S MANUAL
English
English
English
E
N
4-inch Deep Well Submersible Pump
This deep well submersible pump is ideal for the supply of fresh water to rural
homes, farms, and cabins that have 4-inch diameter and greater drilled wells to
depths of 250 feet. The RL-series offers 12 and 22 GPM models. The RS-series
includes 5, 12, and 22 GPM models. All RL-series 3-wire ½, ¾, and 1 hp models
include a control box.
This product is covered by a Limited Warranty for a period of 3 years from the
date of original purchase by the consumer. For complete warranty information,
refer to www.redlionproducts.com, or call Technical Support for a printed copy.
Specifications
RL-series Thermoplastic Discharge
*Includes control box
RS-series Stainless Steel Discharge
Control Boxes
Model Item
Number Discharge (FNPT) HP Wire Volts Amps Shut Off (ft / m) Max Flow (GPM / LPM)
RL12G05-2W1V 14942401
1¼
½
2
115 12 212 / 64.6
12 / 45.4
RL12G05-2W2V 14942402 ½
230
6 212 / 64.6
RL12G07-2W2V 14942403 ¾ 8 333 / 101.5
RL12G10-2W2V 14942404 1 10.4 434 / 132.3
RL12G05-3W2V* 14942405 ½
3
6 212 / 64.6
RL12G07-3W2V* 14942406 ¾ 8 333 / 101.2
RL12G10-3W2V* 14942407 1 10.4 434 / 132.3
RL12G15-3W2V 14942408 1.5 11.5 548 / 167.0
RL22G10-3W2V* 14942409 1 10.4 260 / 79.2 22 / 83.3
Model Item
Number Discharge (FNPT) HP Wire Volts Amps Shut Off (ft / m) Max Flow (GPM / LPM)
RS5G05-3W2V 14942373
1¼
½
3 230
6.0 305 / 92.9 7.5 / 28.3
RS5G07-3W2V 14942374 ¾ 8.0 465 / 141.7
RS12G05-3W2V 14942377 ½ 6.0 215 / 65.5
18 / 68.1
RS12G07-3W2V 14942378 ¾ 8.0 285 / 86.8
RS12G10-3W2V 14942379 1 10.4 400 / 121.9
RS12G15-3W2V 14942380 1.5 11.5 520 / 153.4
RS22G07-3W2V 14942381 ¾ 8.0 175 / 53.3
32.5 / 123.0RS22G10-3W2V 14942382 1 10.4 225 / 68.5
RS22G15-3W2V 14942383 1.5 11.5 282 / 85.9
Model Item
Number HP
RLCB05-230 640189 ½
RLCB07-230 640190 ¾
RLCB10-230 640191 1
RLCB15-230 640222 1.5
RL-series RS-series

SAFETY INSTRUCTIONS
Specifications
2
SAFETY INSTRUCTIONS
This equipment should be installed and serviced by technically qualified personnel who are familiar with
the correct selection and use of appropriate tools, equipment, and procedures. Failure to comply with
national and local electrical and plumbing codes and within Red Lion recommendations may result in elec-
trical shock or fire hazard, unsatisfactory performance, or equipment failure.
Know the product’s application, limitations, and potential hazards. Read and follow instructions carefully to
avoid injury and property damage. Do not disassemble or repair unit unless described in this manual.
Failure to follow installation or operation procedures and all applicable codes may result in the following
hazards:
Risk of death, personal injury, or property damage due to explosion,
fire, or electric shock.
• Do not use in explosive atmospheres or hazardous locations as classified by the NEC, ANSI/NFPA70.
• Do not handle a pump or pump motor with wet hands or when standing on a wet or damp surface
or in water until the unit is unplugged or electrically disconnected.
• Do not use to pump flammable, combustible, or explosive fluids such as gasoline, fuel oil, kerosene,
etc.
High voltages and system pressure capable of causing severe injury or
death are present in this unit.
• Ground motor before connecting to power supply.
• To reduce risk of electrical shock, disconnect power before working on or around the system. More
than one disconnect switch may be required to de-energize the equipment before servicing.
• Wire pump system for correct voltages. Follow wiring instructions in this manual when connecting
motor to power lines.
• Check local electrical and building codes before installation. The installation must be in accordance
with their regulations as well as the most recent National Electrical Code (NEC), Occupational Safety
and Health Act (OSHA), and Canadian Electrical Code (CEC).
• This pump has not been investigated for use in swimming pool or marine areas.

SAFETY INSTRUCTIONS
Specifications
3
Risk of bodily injury, electric shock, or equipment damage.
• This equipment must not be used by children or persons with reduced physical, sensory or mental
abilities, or lacking in experience and expertise, unless supervised or instructed. Children may not
use the equipment, nor may they play with the unit or in the immediate vicinity.
• Equipment can start automatically. Always unplug the pump power cord and disconnect the electri-
cal power before servicing the pump or control.
• Operation of this equipment requires detailed installation and operation instructions provided in this
manual for use with this product. Read entire manual before starting installation and operation. End
User should receive and retain manual for future use.
• Do not wear loose clothing, jewelry, or anything that may be caught in the rotating parts. Tie up long
hair and remove jewelry.
• Wear safety glasses while installing or performing maintenance on the pump.
• Keep safety labels clean and in good condition.
• Keep work area clean, well-lit, and uncluttered.
• This pump has been evaluated for use with water only.
• An acceptable motor control device shall be provided at the time of installation.
Risk of damage to pump or other equipment.
• Periodically inspect pump and system components. Regularly check piping for weakness or wear,
making certain that all connections are secure.
• The motor on this pump is guaranteed by the manufacturer. In event of failure, it must be returned to
an authorized product reseller for review and disposition. Product warranty is void if product is disas-
sembled or reviewed by any other party.
• Install the pump in a properly developed well. Undeveloped well water often contains abrasives that
can damage the pump.
• Check that the well is deep enough to allow the pump to be set at least 5 ft from the bottom.
• Do not set pump below the casing perforations or well screen unless there is an adequate flow of
water over the motor for cooling purposes is ensured.
• Determine the correct pump setting from the driller’s record, taking into account the static water
level and the draw-down at the proposed pumping rate.
• Schedule and perform routine maintenance as required. Refer to “Maintenance” on page 7.

INSTALLATION
Typical Installations
4
INSTALLATION
Typical Installations
1
2
3
45
67
8
9
10
11
12
13
14
15
16
17
18
With a Pitless Adapter
Without a Pitless Adapter
19
20
21
22
23
24 25
1 Service entrance 9 Franklin control box 18 Built-in check valve
2 Air valve 10 Frost line 19 Pump & motor
3 Pressure tank 11 Conduit for pump wiring 20 Pump suction
4 Service pipe 12 Ventilated well cap 21 Pump wiring
5 Pressure gauge 13 Cable tie or tape 22 Spring loaded check valve
6 Pressure relief valve 14 Discharge pipe 23 Vented well seal
7 Pressure switch 15 Poly safety rope 24 Iron anchor post
8Circuit breaker
or fused disconnect switch
16 Torque arrestor 25 To pressure tank
17 Well casing

INSTALLATION
Electrical Connections
5
Electrical Connections
Employ a licensed electrician or water systems contractor to ensure installation is done properly. Follow
cable splicing kit instructions.
1. Make sure the supply voltage and current ratings correspond with the electrical ratings of the motor
and control box.
2. Install a fused disconnect switch or circuit breaker.
3. Ground the pump and the distribution panel with the motor’s green conductor.
4. For two-wire pumps, make wiring connections.
5. For three-wire, single-phase pumps,
make wiring connections.
• Install a magnetic contactor if the
pressure switch is not sufficient to
handle the motor’s electrical rating.
The pressure switch is then used as a
pilot circuit to control the contactor.
6. For three-wire, single-phase pumps,
install control boxes in accordance to
the control box’s manual and the elec-
trical code.
• Mount control boxes in an area pro-
tected from rain, snow, high tem-
peratures, and temperatures below
14 °F (-10 °C).
7. For 3-phase pumps, install a magnetic
starter equipped with quick-trip, ambi-
ent compensated heaters, electronic
adjustable overload, soft start, or VFD
of correct horsepower size.
8. For 3-phase motors, install a separate
lightning arrestor close to the wellhead.
9. Test the unit. Brace pump shell and
apply power momentarily.
10. For three phase motors, ensure pump
rotation is counterclockwise when
viewed from pump discharge.
• Interchange any two leads at the
magnetic starter to change rotation.
11. Place the motor and pump labels in the
circuit breaker box for future reference.
Risk of severe injury or death by electrical shock, or damage to system.
• Always disconnect the electrical power before touching the pump.
• A ground fault circuit interrupter (GFCI) is required.
• If the power cord is damaged, it must only be replaced by qualified personnel.
2-Wire Motors 3-Wire Motors
GND
GND
GND
GND
LINE LOAD LOAD LINE
LINE LOAD LOAD LINE
2
5

INSTALLATION
Physical Installation
6
Physical Installation
Refer to “Typical Installations” on page 4.
1. Confirm the motor’s lead wires are secure under the pump’s lead guard.
2. Install a pressure tank per manufacturer’s recommendations.
3. Attach a 3/16-inch to 1/4-inch diameter steel safety cable to pump.
IMPORTANT: If using a different type of cable, confirm the system weight does not exceed the
limit.
4. Attach schedule 40 galvanized pipes to pump.
• If using plastic pipe, refer to manufacturer’s recommendations for depth and pressure.
• Keep pipes clean and free from debris.
• Use pipe sealant on all fittings.
5. Install system check valves.
IMPORTANT: Install only positive sealing check valves. Never use swing type check valves.
• For installations more than 200 feet (61 m), install check valves in the drop pipe at intervals of
200 feet (60 m) or as specified by the check valve manufacturer.
• Install an in-line check valve in the discharge line within 25 feet (7.6 m) of the pump and below
the draw-down level of the water supply.
• If permitted by local codes, install a relief valve between the wellhead and the pressure tank.
6. Install a torque arrestor just above the pump.
7. Fasten the electrical cable to the drop pipe with clamps or appropriate tape every 10 feet (3 m).
• Do not scrape or pinch the cable against the well casing.
• Keep the cable slack when using plastic drop pipe to allow for stretching.
• Check continuity and insulation resistance with an ohmmeter and megger.
8. Lower pump to a minimum of 5 feet (1.5 m) from bottom of well and above well screen or casing
perforations.
9. Test the well. Refer to “Well Test” on page 6.
10. Place a sanitary well seal or pit-less adapter over top of well per manufacturer’s recommendations.
Well Test
1. Install a partially opened gate valve on the end of the pipe.
2. Start the pump and slowly open valve to full flow.
• If the discharge water is not clear within 30 minutes, stop pump and take necessary steps to cor-
rect.
3. Adjust valve until maximum required system flow rate is obtained.
4. Ensure the pump output is not greater than the yield of the well (low-yielding) by monitoring the
well draw-down level at the maximum system flow rate.
• Refer to “Low-Yielding Well” on page 7 to correct issue.
Risk of damage to pump or other equipment.
• Never run pump unless it is completely submerged in water to avoid pump and motor damage
• Air drawn into the pump can cause an airlock under certain conditions.

MAINTENANCE
Check Valve Replacement
7
Low-Yielding Well
1. Install a smaller pump.
• Consult licensed water systems professional contractor for sizing.
2. Add additional length of drop pipe to place pump lower in well.
3. Install a Franklin Pumptec or similar electronic run-dry sensor.
4. Install a float-less liquid level control to work with the pressure switch.
5. Place a flow control valve in the discharge line upstream from the pressure switch to restrict output.
• A pressure tank with a bonded diaphragm, air cell, or water bag is recommended.
6. Install a low-pressure cut-off switch.
MAINTENANCE
Check Valve Replacement
Most 4-inch submersible pumps come standard with an internal check valve to prevent water back
flow.
To remove:
1. If the pump discharge has a snap ring
blocking the check valve, remove using a
standard size snap ring tool.
2. Unscrew the check valve assembly (clock-
wise) using a T-handle wrench, sold sepa-
rately.
NOTE: Check valves are reverse (left-hand) threaded.
For reassembly, tighten the check valve to 15 inch-pounds.
Risk of damage to pump or other equipment.
• Fluid draining back through the pump can cause the pump to rotate backwards. If pump/motor starts
during this time, damage to the pump can occur.
Check Valve T-Handle Wrench

MAINTENANCE
Troubleshooting
888.885.9254 |redlionproducts.com
For technical assistance, parts, or repair, please contact:
106720101 Rev. 003 01/23 Copyright © 2023, Franklin Electric, Co., Inc. All rights reserved.
Troubleshooting
Problem Probable Causes Corrective Action
Pump fails to start
Electrical trouble Call dealer or electrician
Draw-down protection
device has pump turned
off
Make sure system check valves are correctly installed or
uninstall draw-down protection device. Reset low pressure
cutoff switch (if installed).
Overload tripped Reset overloads and low pressure cutoff switch (if installed).
Pump fails to
deliver water or
reduced output
Clogged intake screen Clean intake screen.
Insufficient well yield Shut off system. Refer to “Low-Yielding Well” on page 7.
Worn pump Replace pump.
Low voltage
Make sure the power supply corresponds with the electrical
rating of the motor. For 3-wire, single phase pumps, check
the control box.
Incorrect rotation
(3-phase) Interchange any two leads at the magnetic starter.
Pump cycles too
frequently
Pressure drop between
pressure switch and
tank
Check system for a plumbing leak and correct as necessary.
“Cut-in” or “Cut out”
pressure too high
Follow manufacturer’s instructions to properly set the on/
off cycle of the pressure switch.
Waterlogged pressure
tank
Follow manufacturer’s instructions on resetting/establishing
proper air pressure setting for the tank.
Electrodes of float-less
liquid level control too
close together
Follow manufacturer’s recommendation for installation of
the electrodes on the level control.
Tank too small Install pressure tank with bonded diaphragm, air cell, or
water bag.
Overloads trip Electrical trouble Call dealer or electrician.
Pressure switch
cycles rapidly
Pressure switch too far
from pressure tank
Adjust air charge of tank to manufacturer’s recommenda-
tions.
Backspin Failed or no check valve Install new, non-swing type check valve(s).
Up-thrust Check valve drilled Install positive sealing check valves only.
Water Hammer
Lowest check valve
leaks or is more than 30
ft above water
Shut system down and contact pump installer to correct
issue.
Check valve drilled Install positive sealing check valves only.

Français
FR
MANUEL DU PROPRIÉTAIRE
F
F
F
r
r
r
an
an
an
ç
ç
ç
ais
ai
s
ai
s
FR
Pompes submersibles pour puits profonds de 4 pouces
Cette pompe submersible pour puits profonds est idéale pour l'approvisionne-
ment en eau douce des maisons rurales, des fermes et des chalets qui ont des
puits forés de 4 pouces de diamètre et plus à des profondeurs de 250 pieds. La
série RL propose des modèles de 12 et 22 GPM. La série RS comprend des
modèles de 5, 12 et 22 GPM. Tous les modèles de la série RL à 3 fils ½, ¾ et 1 hp
comprennent un boîtier de commande.
Ce produit est couvert par une garantie limitée pour une période de 3 ans à
compter de la date d’achat d’origine par le consommateur. Pour obtenir les ren-
seignements complets sur la garantie, consulter le site www.redlionproducts.com;
ou communiquer avec le soutien technique pour en obtenir une copie imprimée.
Spécifications
Série RL - Décharge thermoplastique
*Comprend un boîtier de commande.
Série RS - Décharge en acier inoxydable
Boîtiers de commande
Modèle Numéro
d'article Refoulement (FNPT) CV Fil métallique Volts Ampères Arrêt (pieds / m) Débit maximum (GPM / LPM)
RL12G05-2W1V 14942401
1¼
½
2
115 12 212 / 64.6
12
RL12G05-2W2V 14942402 ½
230
6 212 / 64.6
RL12G07-2W2V 14942403 ¾ 8 333 / 101.5
RL12G10-2W2V 14942404 1 10.4 434 / 132.3
RL12G05-3W2V* 14942405 ½
3
6 212 / 64.6
RL12G07-3W2V* 14942406 ¾ 8 333 / 101.2
RL12G10-3W2V* 14942407 1 10.4 434 / 132.3
RL12G15-3W2V 14942408 1.5 11.5 548 / 167.0
RL22G10-3W2V* 14942409 1 10.4 260 / 79.2 22
Modèle Numéro
d'article Refoulement (FNPT) CV Fil métallique Volts Ampères Arrêt (pieds / m)
Débit
maximum
(GPM / LPM)
RS5G05-3W2V 14942373
1¼
½
3 230
5.0 305 7.5
RS5G07-3W2V 14942374 ¾ 6.8 465
RS12G05-3W2V 14942377 ½ 5.0 215
14
RS12G07-3W2V 14942378 ¾ 6.8 285
RS12G10-3W2V 14942379 1 8.2 400
RS12G15-3W2V 14942380 1.5 10.0 520
RS22G07-3W2V 14942381 ¾ 6.8 175
32.5RS22G10-3W2V 14942382 1 8.2 225
RS22G15-3W2V 14942383 1.5 10.0 282
Modèle Numéro d'article CV
RLCB05-230 640189 ½
RLCB07-230 640190 ¾
RLCB10-230 640191 1
RLCB15-230 640222 1.5
RL-series RS-series

CONSIGNES DE SÉCURITÉ
Spécifications
10
CONSIGNES DE SÉCURITÉ
Cet équipement doit être installé et entretenu par des techniciens qualifiés capables de choisir et d’utiliser
les outils, les équipements et les procédures appropriés. Le non-respect des codes électriques nationaux et
locaux et des recommandations de Red Lion peut entraîner un risque de choc électrique ou d’incendie, des
problèmes de performance, ou une panne de l’équipement.
Lisez et suivez attentivement les instructions pour éviter toute blessure ou tout dommage matériel. Ne
démontez pas et ne réparez pas l’appareil si ces opérations ne sont pas décrites dans le présent manuel.
Le non-respect des procédures d’installation ou d’utilisation et de tous les codes en vigueur peut entraîner
les risques suivants:
Risque de mort, de blessure corporelle ou de dommage matériel en
raison d’une explosion, d’un incendie ou d’une électrocution.
• Ne pas utiliser dans une atmosphère explosive ou un emplacement dangereux selon le Code natio-
nal de l’électricité, ANSI/NFPA70.
• Ne tenez pas une pompe ou un moteur de pompe avec les mains mouillées ou debout sur une sur-
face mouillée ou humide ni dans l’eau tant que l’unité n’a pas été débranchée ou déconnectée de la
source d’alimentation électrique.
• Ne pas utiliser pour pomper des liquides inflammables, combustibles ou explosifs comme l’essence,
le mazout, le kérosène, etc.
Risque de blessure grave ou de mort par électrocution.
• Brancher le moteur à la mise à la terre avant de brancher au courant principal.
• Pour réduire le risque de choc électrique, débranchez l’alimentation avant de travailler sur le sys-
tème ou autour de celui-ci. Plusieurs interrupteurs d’isolement peuvent être nécessaires pour
décharger l’équipement avant de procéder à son entretien.
• Raccorder le système de pompe en respectant la tension indiquée. Suivre les instructions de ce
manuel pour le branchement du moteur au réseau principal.
• Vérifiez les codes locaux d'électricité et de bâtiment avant l'installation. L'installation doit être
conforme à la réglementation ainsi qu'au NEC (Code américain de l’électricité) le plus récent et
l’OSHA (loi sur la santé et la sécurité au travail des États-Unis) et Code canadien de l’électricité.
• Cette pompe n’a pas été mise à l’étude pour une utilisation en piscine ou en milieu marin.