Redback RB4 5KVA User manual

REDBACK
RB4 5KVA
MANUAL

REDBACK QUICK SETUP GUIDE
Oil/ Service/ Air Filter access panel
1. Using the screwdriver provided loosen the 2 screws and open the oil / service /air filter accesspanel.
2. Unscrew the oil filler cap and remove.
3. Using the oil container provided fill your generator up with 450ml SAE 10W30 oil.
4. Refit the oil filler cap and tighten until finger tight.
S. Refit the access panel, using the screwdriver provided tighten the 2 screws.
6. Unscrew the fuel cap and fill with unleaded 95+ petrol then refit fuel cap.
Battery connectors
1. Using the screwdriver provided loosen the screw and open the battery access panel.
2. Locate and connect the 2 white connectors inside the battery access panel.
3. Refit the access panel, using the screwdriver provided tighten the screw.
STARTING YOUR REDBACK GENERATOR
4. Ensure the fuel tap located to the left of the battery access panel is set to the “on" position.
Note: Switch the fuel tap to the " off ” position when your generator is not in use.
Running In period : To start the generator for the first time it is best to use the pull rope. There is a choke lever for the
poll rope inside the Oil / Service/ Air T-liter access panel. Once it has started with the poll rope let the generator run for
30 minutes. You can now use the key start function for starting your generator. Do not exceed 2500 watts for the first 20
hours. After 20 hours, the first service must be done. See maintenance schedule.
Remove Start (optional) : Ensure the remote switch situated on the control panel of your generator is in the ’ on ’
position. On the remote control, press the grey ’ start ’button once then immediately press and hold until the generator
starts. Press the blue button tostop.

CONTENTS
KNOW YOUR REDBACK………………………………………………..2
INTRODUCTION…………………………… ……………………………3
SAFETY INSTRUCTIONS…… ………………………………………….3
ELECTRICAL SAFETY……………………… ……………………………3
USING AN EXTENSION CABLE……………………… ………………..4
SAFETY WARNINGS……………….... ………………………………….4
PREVENTION OF ELECTROCUTION AND FIRE…………………………….6
BEFORE USING YOUR GENERATOR……………..……………………9
CHECK THE OI LEVEL……………………………..………………………..9
CHECK THE BATTERY CONNECTION.....................................................…...10
CHECK THE FUEL LEVEL…………………………………………….……..11
STARTING YOUR GENERATOR……………………..……………………12
USING YOUR GENERATOR……………………………………………14
USING THE AC POWER……………………………………………..……15
USING THE DC POWER……………………………………………..……15
DIGITAL DISPLAY…………………………………………………………16
OIL ALARM SYSTEM……………………………..………………………..16
SWITCHING OFF YOUR GENERATOR……………………………………….17
MAINTENANCE………………………………………………………….18
MAINTENACE SCHEDULE……………………………….…………………18
CHANGING THE OIL………………………………………………………..18
AIR FILTER MAINTENANCE…………..…………………………………….20
SPARK PLUG MAINTENANCE………………….……………………………21
SPARK ARRESTER MAINTENANCE…………………………………………..21
TRANSPORTING YOUR GENERATOR………………………………………..22
TROUBLESHOOTING………………………………………………23-25
Warranty……………………………………………………………26-27

KNOW YOUR REDBACK
1.Fuel Cap / Fuel Sediment Tray
2.Spark Plug Access Panel
3.Control Panel
4.Fast Recoil Start Cable
5.Sturdy Rubber Feet
CONTROL PANEL
6. Easy Roll Wheels
7.Oil / Service/ Air Filter
Access Panel
8. Fuel Tap
9.Battery Access Panel
1. Digital Display
2. 2 x 15amp 24Ov Outlets
DC 12v 8 lamp ’T
‘Socket
4.
DC Protection
5.
Remote Switch
6.
Key Start
7.
Oil warning Light
2

INTRODUCTION
Congratulations on purchasing your Redback
Generator.
Your REDBACK Generator is designed to
give you continuous, regulated and uninterrupted power.
Pure Sine Wave, technology provides suitable power for
camping applications, sound systems, air conditioners and
more.
Read and understand this instruction manual before
operating your REDBACK Generator.
Failure to do so could result in i njuri ng yourself or
damaging your generator.
SAFETY INSTRUCTIONS
Please read and understand this manual prior to using your REDBACK Generator. Save
these instructions a nd other document provided for future reference.
ELECTRICAL SAFETY
The REDBACK Generator has been designed to output 240v only.
Ensure you check the power supply corresponds to the voltage on
the ratingplate.
3
WARNING! When using your REDBACK Generator, basic safety
precautions, including the following, should always be followed to reduce
the risk of electric shock, fire, personal injury and material damage.

USING AN EXTENSION CABLE
Before connecting an extension cable, ensure there is no damage,
ageing or wear. If there is sign of damage, do not use the cable. If you
are using an extension cable on a reel, ensure you completely unroll the
cable before use. Use of a damaged extension cable can result in an
electric shock or the start of a fire.
SAFETY WARNINGS
•The REDBACK Generator is designed to give a safe and
dependable service if operated according to the instructions.
•Read and understand this manual before operating the generator.
Failure to do so could result in personal injury or equipment damage.
•Petrol is extremely flammable and explosive under certain conditions.
Refuel in a well-ventilated area with the engine stopped.
•Keep away from cigarettes, smoke and sparks when refueling the
generator. Always refuel in a well-ventilated location.
• Prevent the spilling of fuel as this may also ignite with the hot motor.
Wipe up spilled petrol at once. Never refuel whilst the engine
running.
•Connections for standby power to a building‘s electrical system must
be made by a qualified electrician and must comply with all applicable
laws and electrical codes. Improper connections can allow electrical
current from the generator to feed back into the utility lines Such back
feed may electrocute utility company workers or others
4
WARNING! When using your REDBACK Generator, the following precautions must be
observed to avoid injuries and damage. Ensure you read the complete manual before
operating your REDBACK Generator with due care. Keep this manual in a safe place
so it is available at all times. If you give your REDBACK Generator to any other
person/s, ensure you give them this manual as well.
We cannot accept any liability for injury or damage from using your REDBACK
Generator incorrectly or from failing to follow these instructions.

Who contact the lines during a power outage, and when utility power
is restored, the generator may explode, burn, or cause fires in the
building’s electrical system.
• Store the generator in a dry area away from flammable
liquids.
• Always make a pre-operation inspection before you start the
engine. Doing so may prevent an accident or equipment damage.
• Place the generator at least 1m (3ft) away from buildings or other
equipment during operation. ALWAYS operate generator a
minimum of 2 meters from any conductive surfaces e.g. metals .
• Persons who are fitted with a heart pacemaker or similar medical
conditions should take care when using this device. Even the extra
low voltage of the battery charging output should not be handled by
a person with medical conditions as or like the above.
• Operate the generator on a level surface. If the generator is tilted,
fuel spillage may result.
• Do not operate in a hazardous location. Such areas include where
there is a risk of explosion of petrol fumes, leaking gas or explosive
dust .
• Know how to stop the generator quickly and understand operation
of all the controls. Never permit anyone to operate the generator
without proper instructions .
• Keep children and pets away from the generator when it is in
operation.
• Do not use in a dusty or sandy environment. Doing say can cause
sand and dust to be sucked up into the REDBACK Generator
• Keep away from rotating parts while the generator is
running.
• The generator is a potential source of electrical shocks when
misused; do not operate with wet hands.
5

PREVENTION OF ELECTROCUTION AND FIRE
HAZARD
WHAT COULD HAPPEN
PREVENTION
Improper storage of
extension cord
Extension cord can c o m e
into contact with hot engine
parts resulting in damage.
Using a damaged
extension cord can result
in electrocution or death.
Remove extension cord from
the generator and store
separately away from the
generator.
Operation of the
generator In heavy
rain, wet, icy, or
flooded conditions
Water is an excellent
Conductor of electricity Water
which comes in contact with
electrically charged components
can transmit electricity to the
frame and other surfaces,
resulting in electrical shock to
anyone contacting them.
Operate the
Generator in a clean, dry, well
ventilated area. Make sure
hands are dry before touching
unit.
Placing the
Accidental leakage of
Place the
generator on or against
highly conductive
surface, such as a steel
walkway or metal roof
Electrical current could
charge conductive surfaces in
contact with the generator
generator on a Iow
conductivity surface such as a
concrete slab. Always operate the
generator a minimum of 2 meters
away from any conductive surface
Operation of unit when
damaged or with casing
removed
Attempting to use the generator
when it has been damaged, or
when its not functioning normally
could result in fire or electrocution.
Removal of casing could expose
electrically charged components
and result in electrocution
Do not operate the generator
with a mechanical or electrical
problem. The Redback must
be repaired by an authorized
service agent. Do not operate
the generator with no case.
HAZARD
WHAT COULD HAPPEN
PREVENTION
Filling petrol while
engine
is still running.
Fuel and fuel vapors can
become ignited bycomingin
contact with hot
components such as the
Turn engine off and allow
it to cool before adding
fuel to the tank. Equip
area of operation with a
muffler, engine exhaust
6

gases, or from an electrical
spark.
fire extinguisher certified
to handle fuel fires.
Sparks, fire or hot objects .
Cigarettes, sparks, fires, or
other hot objects can cause
fuel or fuel vapors to ignite.
add fuel to tank in well
ventilated area. Make
sure there are no sources
of ignition near the
generator.
Tampering with factory
set engine speed settings.
Engine speed has been
factory set to provide safe
operation. Tampering with
the engine speed
adjustment could result in
overheating of attachments
and could cause a fire.
Never attempt to” speed-
up" unless instructed to do
so from your retailer or
service agent.
Inadequate ventilation for
the generator.
Materials placed against or
near the generator or operating
the generator in areas where
the temperature exceeds 40”
C. ambient (such as storage
rooms or garages) can interfere
with its proper ventilation
features causing overheating
and possible ignition of the
materials or buildings.
Operate the
generator in a clean, dry,
well ventilated area.
DO NOT OPERATE THE
GENERTOR INDOORS OR IN
ANY CONFINED AREA.
Overfilling the fuel tank -
fuel spillage.
Spilled fuel and its vapors
can become ignited from hot
surfaces or sparks.
Use care in filling the tank
to avoid spilling fuel. Make
sure fuel cap is secured
tightly and check engine for
fuel leaks before starting
engine. Move the generator
away from refueling area or
any spillage before starting
engine. Allow for fuel
expansion. Never refuel with
the engine running.
7

HAZARD
WHAT COULD HAPPEN
PREVENTION
Operation of the
All sources of energy include
Review and understand
generator in careless
the potential for injury.
all of the operating
manner.
Unsafe operation or
Instructions and warnings
Maintenance of your
in this manual, become
generator could
familiar with the
lead to serious injury or
operation and controls of
death to you or others
the generator.
know how to shut it off
quickly. Equip area of
operation with a fire
extinguisher certified to
handle gasoline or fuel
fires. Keep children or
others away from the
generator at all
times.
Operating the
generator
suspended.
The generator will
Not operate properly and will
cause damage to the generator
and could cause serious injury
or death to you or others.
Never operate the
generator while suspended or
in an unlevel position. Always
operate generate on a flat, level
surface.
Petrol engines produce
toxic carbon monoxide
exhaust fumes
Breathing exhaust fumes
will cause serious injury or
death.
Operate the
generator in clean, dry, well
ventilated area. Never operate
unit in enclosed areas such as
garages, basements, storage,
sheds, or in any location
occupied by humans or animals.
Keep children, pets and others
away from the generator.
8

Contact with moving
parts can result in
serious injury
The generator contains
parts which rotate at high
speed during operation.
These parts are covered by
the casing to prevent injury
Never operate the
generator with no casing
BEFORE USING YOUR GENERATOR
CHECK THE OIL LEVEL
Oil/Service/AirFilteraccesspanel Oil /filter cap/dipstick
1. Using the screwdriver provided loosen the 2 screws and open the oil/
service /air filter access panel.
2. Unscrew the oil filler cap/ dipstick and remove.
3. Wipe with a clean rag, without tightening the dipstick, insert it into
the oil port to check the oil level.
4. If the oil is lower than the bottom of the dipstick, add the recommended
oil.
Refit the oil filler cap and tighten until finger tight
6. Refit the access panel, using the screwdriver provided tighten the 2
screws. 9
CAUTION! Ensure your REDBACK Generator is on a flat, solid
surface. DO NOT use on a sandy or dusty surface. If using in a
generator box it must be appropriately ventilated.

CHECKTHEBATTERYCONNECTION
Battery access panel Battery connectors
1. Using the screwdriver provided loosen the screw and open the
battery access panel.
2. Locate and ensure the 2 white connectors inside the battery access
panel are connected firmly.
Refit the access panel, using the screwdriver provided tighten the
screw.
10
CAUTION!
Operating your REDBACK Generator with low oil may cause damage.
The oil alert system will shut down the REDBACK generator automatically before
the oil levels fall under the safety line. Ensuring oil is full will prevent unexpected
stoppage.

CHECK THE FUEL LEVEL
Fuel cop
1. Unscrew the fuel cap on the top of your REDBACK Generator.
2. Check the petrol level, if low, fill with 95 octane petrol,
3. Refit the fuel cap and tighten until finger tight,
11
WARNING!
Petrol can explode under certain conditions.
Please keep well ventilated whilst refueling your REDBACK generator.
DO NOT add petrol while your generator is running.
Be careful not to spill petrol. If there is an overflow, ensure that all spilt petrol
evaporates before starting your REDBACK Generator.
DO NOT use a mixture of oil and petrol (2 stroke).
DO NOT use dirty petrol or petrol that has been in a jerry can for over a month.
Use an Australian approved fuel container.

STARTING YOURGENERATOR
1. Ensure the 2 white battery connectors inside the battery access panel
are connected as per the ’Quick SetupGuide’ .
2. Ensure the fuel tap is in the ’on’ position.
There are 3 ways to start your REDBACK Generator, key
start, easy recoil pull start and remote start . Key Start : Turn the key
to the ' start ’ position and hold for 2 seconds, your REDBACK Generator
will start. Once started, release the key. If it does not start after 2 seconds
repeat the process. Holding the key “on”for long periods will drain the
battery. Use small bursts until the REDBACK starts.
Pull Start : Pull the easy recoil starter cable until you feel resistance, then
pull quickly to start the generator.
12
CAUTIONS! Before starting your REDBACK Generator, make sure there is
no equipment connected to the AC or DC sockets. Equipment may start
suddenly when connected, causing possible injury.
NOTE: Switch the fuel tap to the “off” position when the REDBACK Generator
is not in use
NOTE: The key MUST be in the ‘on’ position in order for the easy recoil pull start and to work.

Remote switch ‘on ‘position
Remote Starts : Ensure the remote switch situated on the control panel of
your REDBACK Generator is in the ’ on ’ position. On the remote control,
press the grey ’start’ button twice then immediately press and hold until the
REDBACK Generator starts.
Stop Button
Start Button
13
CAUTION! Do not let the easy coil starter cable recoil freely. Recoil the cable
slowly. Ensure you hold your REDBACK Generator tightly when pulling the easy
coil starter cable to prevent your generator tilting over.
NOTE: The remote start overrides the key start function.
NOTE: The key does not have to be ‘on’ position for the remote start and to work.

USING YOUR GENERATOR
14
WARNING! If your REDBACK generator is not connected to your caravan and is being
used as a standalone unit, ensure it is grounded when using sensitive equipment such
as laptops.
When the generator is used as a backup power supply to a building, it should be
connected by a qualified electrician and must comply with relevant laws and electrical
codes. Failure to do so may cause feedback to the power line and may cause injury to
utility workers or other persons. Failure to do so may cause the REDBACK Generator to
explode, burn, cause a fire or cause injury.
CAUTION! DO NOT overload your REDBACK Generator repeatedly; doing so may
cause damage to the inverter board.
DO NOT exceeds the rated current on either 240v 15amp socket.
The REDBACK Generator CANNOT be joined in parallel to any other generator or power
device.
DO NOT lengthens the exhaust pipe.
If using an extension cable, ensure you use a rubber sleeve; flexible cable (must meet
IEC245 requirements).
Extension cable limitations; 2mm at 60m length / 3 mm at 100m length.
Ensure your REDBACK Generator is away from other wires and cables such as
distribution networks.
NOTE: When using the AC output, the DC output can be used. If you are using
both, ensure the total power output does not exceed the generators rated power
output.

USING THE AC POWER
Start your REDBACK Generator as per the instructions in
the ‘STARTING YOUR GENERATOR’ section.
Let your REDBACK Generator run for a short while. Once the digital
displayy shows 240v, your REDBACK Generator is
ready to be used.
Ensure your equipment is turned off before connecting to the AC outlets.
USING THE DC POWER
When using AC, DC can be used simultaneously.
A DC surge may cause the DC protection switch to depress. If this happens,
press the DC Protection button located on the Control Panel.
15
WARNING! The DC outlet is for charging 12v batteries only, note that the battery
charging outlets IS NOT regulated. You must monitor the battery voltage. If the
voltage exceeds 14v you must immediately disconnect the battery. Failure to do
so can result in overcharge and may cause fire or explosion.
Connect the alligator clips first and then insert the ‘T’ plug into your REDBACK
Inventor Generator.
If charging a car battery, ensure the battery is disconnected from your car. DO
NOT starts your car while the charging cable is connected. Doing so will damage
your REDBACK Inventor Generator.
DO NOT cross the polarity of the cables, doing so can damage your REDBACK
Inventor Generator.
Ensure battery charging is done in a dry, safe, ventilated are away from the
hazards or flammable liquids and / or gases.
In the unlikely event battery acid comes in contact with skin or eyes immediately
go to hospital and see a doctor.

DIGITAL DISPLAY
Under normal operating conditions, the digital
display will show 240v.
If the REDBACK Generator overloads or short
circuits, the digital display will show ’over’. If an
overload occurs no power will be produced.
If your REDBACK Generator overloads, first
disconnect your equipment and
Check if the equipment is faulty. If nothing is faulty, check the operating
Wattage of your devices does not exceed the operating wattage of the
REDBACK Generator.
OIL ALARM SYSTEM
The REDBACK Generator oil alert is designed to
prevent damage due to the lack of oil.
If your REDBACK Generator oil level
gets low, it will automatically shut down to prevent
damage. If this occurs, ensure you turn the key to
the " off ’position.
If you try to start your REDBACK Generator with
low oil, the oil warning light (red) will flash. If
this occurs, add oil.
16

SWITCHING OFF YOUR GENERATOR
If there is an emergency, shut down your REDBACK Generator by
turning the key to the 'off’ position.
If you started your REDBACK Generator using the remote control,
you can turn your generator off quickly by using the remote switch on
the CONTROL PANEL .
Normal Shutdown Procedure
1. Turn off the connected equipment and disconnect from your
REDBACK Generator.
2. Turn the key to the ‘off’ position.
3. If you used the remote control, press the blue ’stop’ button to turn
your generator off. You can also flip the ‘ remote switch’ to the ‘ off ’
position to turn your generator off.
4. Turn the fuel tap to the ’ off ’position.
Fuel tap ’off’position
17

MAINTENANCE
Servicing your REDBACK Generator regularly will help ensure you
get the longest life and best performance.
MAINTENANCE SCHEDULE
A full servicing Maintenance schedule and log book is included with your REDBACK
generator. To qualify for your full warranty period, you must adhere to the
maintenance schedule and log book. Servicing must be carried out by an approved
REDBACK service agent. When you require your generator to be serviced, you must
contact the retailer you purchased your REDBACK from. They will assign you an
approved service agent. By following the maintenance schedule provided, it will
ensure a long-life span of your REDBACK generator and keep it working to peak
performance.
18
WARNING! Ensure your REDBACK Generator is turned off before carrying out a
service or any repairs.
CAUTION! Ensure you use authorized parts and service agents. The use of
inferior parts can cause damage to your REDBACK Generator.