Reechcraft PowerMAST Instruction Manual

OPERATOR’S SAFETY MANUAL
4026288

PowerMast by ReechCraft
2
reechcraft.com/powermast
© 2022 by ReechCraft, Inc. All rights reserved
This manual may not be reproduced, photocopied, copied, duplicated, or translated
without prior written consent from ReechCraft, Inc.
This ReechCraft, Inc. product is patented and protected in the United States US Patent
6981573. All other US and International Patents Pending.
Using this product in methods not intended by ReechCraft, Inc. are strictly prohibited
without prior written permission from ReechCraft, Inc.
Product General Information: Model – PowerMast
This is the Safety Alert Symbol. It is used on the machine to alert you to potential personal
injury hazards. Understand and obey all safety messages that correspond with this symbol to
avoid possible injury or death.
INDICATES AN IMMINENTLY HAZARDOUS SITUATION THAT, IF NOT AVOIDED,
WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE A RED
BACKGROUND.
INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT, IF NOT AVOIDED, COULD
RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE AN ORANGE
BACKGROUND.
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS

reechcraft.com/powermast 888-600-6160 3
INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT, IF NOT AVOIDED, MAY
RESULT IN MINOR OR MODERATE INJURY. IT MAY ALSO ALERT AGAINST UNSAFE
PRACTICES. THIS DECAL WILL HAVE A YELLOW BACKGROUND.
THIS PRODUCT MUST COMPLY WITH ALL SAFETY-RELATED BULLETINS.
CONTACT REECHCRAFT, INC. OR THE LOCAL AUTHORIZED REECHCRAFT
REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS
THAT MAY HAVE BEEN ISSUED FOR THIS PRODUCT.
REECHCRAFT, INC. SENDS SAFETY-RELATED BULLETINS TO THE OWNER ON RECORD
OF THIS MACHINE. CONTACT REECHCRAFT TO ENSURE THAT THE CURRENT OWNER
RECORDS ARE UPDATED AND ACCURATE.
REECHCRAFT MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE OUR
PRODUCTS HAVE BEEN INVOLVED IN AN ACCIDENT INVOLVING BODILY INJURY OR
DEATH OF PERSONNEL, OR WHERE SUBSTANTIAL PERSONAL PROPERTY DAMAGE
OR DAMAGE TO THE REECHCRAFT PRODUCT HAS OCCURRED.
Contact Us Regarding:
• Accident Reporting
• Product Safety Publications
• Current Owner Updates
• Product Safety Questions
• Standards and Regulations Compliance Information
• Questions Regarding Special Applications
• Questions Regarding Product Modifications
Contact Information:
Technical Safety and Engineering Department
845 34th St S, Fargo, ND 58102
[e-mail]
In USA: 888-600-6160 Outside USA: 701-280-5900

4PowerMast by ReechCraft
1. Safety comes first. To help ensure safety, always have a competent person
assemble, erect, operate, transport, store, and maintain this product. A
competent person is defined as one who has the:
a. Ability to identify any present or foreseeable hazards.
b. Authority to take immediate corrective action.
c. Knowledge and training to assemble, erect, operate, transport, store,
and maintain the system.
d. Operator’s Safety Manual available at all times.
e. Field experience to correctly assemble, erect, operate, transport,
store, and maintain the system.
2. Be sure to follow all of the guidelines set forth in the Operator’s Safety Manual
for proper assembly, erection, operation, transport, storage, and maintenance.
3. Workers exposed to hazards are required to wear personal protective
equipment (PPE) such as hard hats, eyewear, gloves, and safety boots as
prescribed by federal, state, and local authorities.
4. Make a layout plan for how your mast climbing work platform will be used for
the specific task. Examine the structure and ground conditions where the
system will be placed. On long walls, use multiple systems to allow for more
flexibility in access. Always place masts in a position that provides a stable
base and suitable connection to the structure.
5. Establish the distance of the platform to the wall or structure, taking into
consideration wall offsets, curves, balconies, architectural features, trees, wires, etc.
6. Be aware of and refer to federal, state, and local guidelines for proper distance
away from non-system electrical lines.
7. Be sure the ground will support the bearing forces of the system in accordance
with this Operator’s Safety Manual.
8. Always carry out maintenance and inspection as detailed in this manual to help
ensure system safety and efficiency. Be sure to manage all jobsite inventory
and ensure proper inspection and maintenance has been conducted on all
system components prior to use.
9. Never make modifications to the system. Always use factory manufactured
parts on the system. Modifications to the system, or configurations in a manner
other than what is detailed in this manual and other ReechCraft publications,
will void the warranty and could lead to equipment damage or personal injury.
If you have any questions on components or accessories and how they should
be used, contact your local dealer or call ReechCraft customer service.
10. Be sure you have the proper guardrails, endrails, midrails, and toeboards
properly installed.
11. Once the system is installed and prior to operation, provide a barrier as
necessary surrounding the work area below the work platform in accordance
with federal, state, and local regulations. Prepare an emergency escape plan
and keep a phone list of emergency numbers.
SAFETY GUIDELINES

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12. Never overload the system beyond the duty rating of 750 pounds (340 kg).
Refer to the loading section of the Operator’s Safety Manual for more
information. Although the system is designed with large safety factors,
excessively overloading the system could create system instability or structural
damage, which may result in personal injury or death.
13. The work platform of the wall-tied system should not be raised higher than
194 feet (59.1 meters). The indoor freestanding system should not be raised
higher than 46.2 feet (14.1 meters), and the outdoor freestanding system
should not go higher than 26.8 feet (8.2 meters). For system configurations
not detailed in this manual, consult with the ReechCraft engineering team.
14. Always keep hands, limbs, and clothing a safe distance from any moving parts.
15. Be sure all switches are off before connecting any electrical cords.
16. When working from any platform above the ground, do not overreach. Keep
proper footing and balance at all times.
17. Ensure the system is lowered to the ground prior to entering or exiting the platform.
18. In the event of a system abnormality that could cause a safety hazard, contact
the worksite supervisor immediately.
19. The system should never be operated during an electrical storm.
20. Wind speeds must not exceed 25 mph (11.2 m/s) for the outdoor freestanding
system during erection and dismantling. In service, wind speeds must not exceed
35 mph (15.6 m/s) for the wall-tied system.
21. For repairs or service questions, contact your local dealer or call ReechCraft
customer service.

6PowerMast by ReechCraft
REVISION LOG
Updated Version of Manual ................................................................................ May 2022
Updated Version of Manual ................................................................................April 2019
Updated Version of Manual ..................................................................... September 2018
Original Version of Manual ................................................................................ June 2013
TABLE OF CONTENTS
Safety Alert Symbols and Safety Signal Words .............................................................. 2
Contact Information .......................................................................................................... 3
Safety Guidelines .............................................................................................................. 4
Revision Log ...................................................................................................................... 6
SECTION 1 - GENERAL SYSTEM INFORMATION
1.0 System Configurations ............................................................................................10
1.1 Climbing Unit ...........................................................................................................11
1.2 Mast + Base Assembly ............................................................................................ 12
1.3 Platform Support Assembly.................................................................................... 13
1.4 Wall- tied System Assembly......................................................................................14
1.5 Specifications .......................................................................................................... 15
1.6 Wall-tied System Configuration ............................................................................ 16
1.7 Freestanding System Configuration ...................................................................... 18
SECTION 2 - LAYOUT PLANNING
2.0 Layout Planning....................................................................................................... 20
2.1 Ground Preparation................................................................................................. 21
2.2 Wall- tied System Planning ...................................................................................... 22
2.3 Pre-assembly ........................................................................................................... 22
SECTION 3 - ERECTING THE SYSTEM
3.0 Erecting the Wall-tied System ................................................................................ 24
3.1 Erecting the Freestanding System........................................................................... 34
Setting the Outriggers ............................................................................................ 34
Leveling the Base .................................................................................................... 34
Securing the Mast Tie ............................................................................................. 36
Finish Erecting the Freestanding System .............................................................. 38
SECTION 4 - POWER SYSTEM INSTALLATION
4.0 Power System Installation ...................................................................................... 39
4.1 Driver Installation .................................................................................................... 40
4.2 Drill Installation ....................................................................................................... 41
4.3 Power Cord Installation .......................................................................................... 42

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SECTION 5 - OPERATINGTHE SYSTEM
5.0 Operating the Work Platform .....................................................................................44
SECTION 6 - TRANSPORT +STORAGE
6.0 Transport +Storage ................................................................................................ 46
Transport .................................................................................................................. 46
Storage ..................................................................................................................... 46
SECTION 7 - INSPECTION +MAINTENANCE
7. 0 Inspection +Maintenance ....................................................................................... 47
SECTION 8 - WARRANTY ................................................................................................ 53

8PowerMast by ReechCraft
LIST OF TABLES
1.0 System Specifications ............................................................................................. 15
1.1 Wall-tied System Configuration ............................................................................. 16
1.2 Freestanding System Configuration ...................................................................... 18
2.0 Example Layout Plan .............................................................................................. 21
2.1 Ground Preparation ................................................................................................ 21
2.2 Wall-tied System Requirements............................................................................. 22
4.0 Drill and Electrical Cord Specifications ................................................................. 39
LIST OF FIGURES
1.0 Wall-tied System Configuration - Single Mast/Twin Mast ....................................10
1.1 Freestanding System Configuration - Single Mast/Twin Mast .............................10
1.2 Climbing Unit ........................................................................................................... 11
1.3 Wall-tied System Base ............................................................................................ 12
1.4 Freestanding System Base ..................................................................................... 13
1.5 Platform Support Assembly.................................................................................... 13
1.6 Wall-tied System Assembly ................................................................................... 14
1.7 Tri-mast Tie .............................................................................................................. 14
1.8 Wall-tied System Configuration ............................................................................. 17
1.9 Freestanding System Configuration ...................................................................... 19
2.0 Wall-tied System Configuration Examples ........................................................... 22
2.1 Loading the Mast ..................................................................................................... 22
2.2 Extending the Mast ................................................................................................. 23
2.3 Securing the Base ................................................................................................... 23
2.4 Connecting the Masts ............................................................................................. 23
3.0 Fastening theTie to the Mast ................................................................................. 24
3.1 Anchoring theTie to the Wall.................................................................................. 25
3.2 Erecting the Base Unit ............................................................................................ 26
3.3 Assembling the Platform Support ......................................................................... 26
3.4 Positioning the Platform Support .......................................................................... 27
3.5 Attaching the Platform to the Supports - Single Mast ......................................... 28
3.6 Attaching the Platform to the Supports -Twin Mast ............................................ 28
3.7 Securing the Platform ............................................................................................. 29
3.8 Connecting the Masts ............................................................................................. 30
3.9 Fastening theTies .................................................................................................... 31
3.10 Stacking the Masts ................................................................................................. 31
3.11 Anchoring the Upper Tie ........................................................................................ 32
3.12 Staggering theTies for Maximum Working Height .............................................. 33
3.13 Outrigger Footprint ................................................................................................ 34
3.14 Leveling the Base.................................................................................................... 34
3.15 Spacing the Ties...................................................................................................... 35

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3.16 Securing the Mast Tie............................................................................................. 36
3.17 Hex Nuts on the Front Mast ................................................................................... 37
3.18 Erecting the Freestanding System ........................................................................ 38
4.0 Driver Installation ................................................................................................... 40
4.1 Drill Installation ....................................................................................................... 41
4.2 Adjusting the Drill ................................................................................................... 41
4.3 Securing the Cords ................................................................................................. 42
4.4 Cord Management .................................................................................................. 42
4.5 Power Cord Installation .......................................................................................... 43
5.0 Moving Parts ........................................................................................................... 44
5.1 Lock Lever with Ratchet ......................................................................................... 44
5.2 Operating the Work Platform ................................................................................. 44
5.3 Lowering and Stopping.......................................................................................... 45

10 PowerMast by ReechCraft
Figure 1.0 - Wall-tied System Configuration - Single Mast/Twin Mast
Figure 1.1 -Freestanding System Configuration - Single Mast/Twin Mast
SECTION 1
GENERAL SYSTEM INFORMATION
1.0 System Configurations

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GENERAL SYSTEM INFORMATION
Figure 1.2 - Climbing Unit
SECTION
1
Overspeed Brake
Platform Hold Down Assembly
Gearbox
3/8 in. Nut Driver
Drill Bracket with
Adjustable Lock Collar
Lock Lever
1.1 Climbing Unit
Platform
Support
Latch Pins

12 PowerMast by ReechCraft
GENERAL SYSTEM INFORMATION
5 ft (1.5 m) Mast Section
Base
Figure 1.3 - Wall-tied System Base
SECTION
1
1.2 Mast +Base Assembly

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GENERAL SYSTEM INFORMATION
Rear Hold Down Bracket
SECTION
1
1.3 Platform Support Assembly
Figure 1.4 - Freestanding System Base
Figure 1.5 - Platform Support Assembly
Platform Support

14 PowerMast by ReechCraft
GENERAL SYSTEM INFORMATION
Wall-tie
Mount
Adjustable Bracket
Extension Tube
SECTION
1
1.4 Wall-tied System Assembly
Figure 1.6 - Wall-tied System Assembly
Figure 1.7 -Tri-mast Tie

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GENERAL SYSTEM INFORMATION
DESCRIPTION SPECIFICATION
PERFORMANCE
Single Mast System Rated Load
(Platform + Person(s) + Payload) 750 lbs (340 kg)
Twin Mast System Rated Load
(Platform + Person(s) + Payload) 1500 lbs (680 kg)
Maximum Climbing Speed
(at Rated Load) 25 ft/min (7.6 m/min)
Tie Pull-out Force Wall-tied System: 1500 lbs (680 kg) per
Tie
Freestanding System: N/A
Maximum Allowable Wind Speed
in Service
Wall-tied System: 35 mph (15.6 m/s)
Freestanding System (Indoor): 0 mph (0 m/s)
Freestanding System (Outdoor): 25 mph (11.2 m/s)
Maximum Allowable Wind
Speed During Setup
Wall-tied System: 35 mph (15.6 m/s)
Freestanding System (Outdoor): 25 mph (11.2 m/s)
DRIVE SYSTEM AND SAFETY FEATURES
Safety Devices Cam Lever Lock, Overload Clutch,
and Overspeed Brake
Emergency Lowering Manual Descent Crank Available
Mast ConnectionType Interference Locking Cam Lever
Drive System 120:1 Clutch ProtectedTransmission
Required Voltage 110 VAC Single Phase
Operating System 1/2 in. 8 Amp Minimum Drill Motor
WEIGHTS
Climbing Unit 62 lbs (28.1 kg)
5 ft Mast 32 lbs (14.5 kg)
Tie 7 lbs (3.2 kg)
Platform Support 29 lbs (13 kg)
Maximum System (Single)
Wall-tied System: 2241 lbs (1016 kg)
Freestanding System (Indoor): 2061 lbs (935 kg)
Freestanding System (Outdoor): 1675 lbs (760 kg)
DIMENSIONS (L x W x H)
Climbing Unit 12.3 in. x 10.8 in. x 56 in. (312 mm x 274 mm x 1422 mm)
Mast 6 in. x 5 in. x 58 in. (152 mm x 127 mm x 1473 mm)
Platform Support 38.5 in. x 8 in. x 8 in. (978 mm x 203 mm x 203 mm)
Wall-tied System Assembly Stowed 11 in. x 5 in. x 5 in. (278 mm x 127 mm x 127 mm)
Wall-tied System Base 10 in. x 10 in. x 3 in. (254 mm x 254 mm x 76 mm)
1
SECTION
1
1.5 Specifications
Table 1.0 - System Specifications

16 PowerMast by ReechCraft
GENERAL SYSTEM INFORMATION
Table 1.1 - Wall-tied System Configuration (See Figure 1.8)
DESCRIPTION SPECIFICATION
A†Single Platform Clearance (Standard Wall-tie) 6-16.5 in. (152-419 mm)
B†Twin Platform Clearance (Standard Wall-tie) 13-23.5 in. (330-597 mm)
C Platform Width (Single Mast System) 30 in. (762 mm)
D Platform Width (Twin Mast System) 20-33 in. (508-838 mm)
E Platform Length (Single Mast System) 6.6 ft (2 m)
F Platform Length (Twin Mast System) No Maximum if Under Rated Load
G†Mast Clearance (Standard Tie) 6-16.5 in. (152-419 mm)
H Maximum Platform Height 194 ft (59.1 m)
I*Maximum Platform Height Above
Lower Tie During Use
Single Mast Tied: 0 ft (0 m)
Twin Mast Tied: 5 ft (1.5 m)
JMaximum Tie Spacing 18 ft (5.5 m)
KMinimumTie Spacing 4 ft (1.2 m)
Maximum Work Height 200 ft (61.0 m)
† Based on standard tie with no platform or tie extensions. Call ReechCraft for more options.
*
While erecting/dismantling only, the maximum platform height above the lower tie may temporarily increase but
shall not exceed 13 feet (four meters). Platform must be uniformly loaded to avoid large cantilever forces on the mast.
SECTION
1
1.6 Wall-tied System Configuration

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GENERAL SYSTEM INFORMATION
D
F
B†
G†
B†
C
H
K
I
J
E
Figure 1.8 - Wall-tied System Configuration
SECTION
1
A
†
G†

18 PowerMast by ReechCraft
1GENERAL SYSTEM INFORMATION
Table 1.2 - Freestanding System Configuration (See Figure 1.9)
DESCRIPTION SPECIFICATION
A Maximum Platform Height Indoor: 46.2 ft (14.1 m)
Outdoor: 26.8 ft (8.2 m)
BMaximumTri-mast Tie Spacing 10 ft (3.0 m)
COutrigger Width (Standard) 75 in. (1905 mm)
D Outrigger Depth (Standard) 101 in. (2565 mm)
E Platform Clearance - Mast Side (Standard) 49.7 in. (1262 mm)
F Platform Clearance - Gearbox Side Standard: 25 in. (635 mm)
Retraction: 0 in. (0 mm)
GOutrigger Width (Retracted) 106.2 in. (2698 mm)
HBase Width 30 in. (762 mm)
I Platform Clearance (Retracted) Standard: 20 in. (508 mm)
Alternate Position: 10 in. (254 mm)
JPlatform Width 20-33 in. (508-838 mm)
K Platform Length (Twin Mast System) No Maximum if Under Rated Load
SECTION
1
1.7 Freestanding System Configuration

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1.7 Freestanding System Configuration
GENERAL SYSTEM INFORMATION
Figure 1.9 - Freestanding System Configuration
SECTION
1
EF
H
IJ
A
B
G
K
C
D

20 PowerMast by ReechCraft
• Wall-tied system or freestanding system:
- Consider if a structure is available to tie or not.
- Consider the height of work and whether it is indoor or outdoor.
• Single or twin mast:
- Consider straight runs of the wall, shared setups, ground obstructions, etc.
• Determine platform length:
- 6.5 feet (two meters) for single mast platform or longest straight run
without going over 750 pounds (340 kg) rated load on each climbing unit.
• Mast locations:
- What is the mast distance from the wall?
- Will there be any special provisions for ground support needed?
• Wall-tied system locations:
- 18 feet (5.5 meters) is the maximum tie spacing. Consider wall-tie locations
that provide solid anchorage. Allow for areas of wall where no ties can go,
requiring more ties.
• Component quantities:
- Climbing units
- Platform supports
- Platforms
- Masts
- Wall-ties
- Bases
• Accessory items:
- Drills
- Cords - power source location or generator needed
- Cribbing or sill needed (extreme setups only)
SECTION 2
LAYOUT PLANNING
2.0 Layout Planning