Reel HSI-18 User manual

LIGHT MOUNTING SYSTEMS AUSTRALIA
ABN 85 087 534 423
TEL. +61 2 4932 9000 FAX. +61 2 4932 9009
Website : www.lightmountingsystems.com.au
Technical User Manual
LIGHT MOUNTING SYSTEMS AUSTRALIA
ABN 85 087 534 423
TEL. +61 2 4932 9000 FAX. +61 2 4932 9009
Website : www.lightmountingsystems.com.au
Technical User Manual

IMPORTANT!
PLEASE ENSURE YOU
READ ALL ‘OPERATION
AND INSTALLATION
CAUTIONS’ BEFORE
INSTALLING LIFTERS.

CONTENTS
Operation and Installation Cautions
Function of Remote Control
Control panel and control switch
14
15
16
17
18
19
10
Standard Installation
Recess mounting plate example
2
11,12,13
1

2
lowerin
Check if suspension cable/s are twisted or tangled.
Check the required installation height.
Check the automatic lowering stop function.
(TEL. +61 02 4932 9000)
Always ensure appropriately qualified electrical personnel only install remote control
lifters.
Do not lower lifter further than the maximum lowering distance shown on the
specifications table on page 18. This will possibly damage the lifter and void
warranty.
Do not operate lifters without the required
minimum weight shown on the
specifications table on page 18.
Always install lifters in their unit code order. Lifters are all numbered.
If you have purchased 20 lifters, they will be numbered 1 to 20. Install No. 2 after
No. 1 then No. 3 after No. 2 etc.
Ensure the layout on page 16 is filled out so people operating the lifters in the future
know the location of each unit.
It is advisable to mark North on the layout or entry & exit locations that exist in the
building.
If the table is too small, create your own layout table.
Operation and Installation Cautions

Ensure the mains power
is turned off before wiring
the lifter and the light. It is
best to use a multimeter to
check before wiring.
Do not operate the lifter
when suspension wires are
tangled or twisted.
Make sure that no one is
standing underneath lifter
while it is operating.
Remote lighting lifter is
not to be used to lift items
not specified by the
manufacturer. Our
products are not to be
used in place of winches or
cranes.
Do not hold the suspension
cable or the light fitting
while operating.
Do not modify or paint it.
This will void the warranty
and may cause the system
to malfunction.
Avoid installation where there is high moisture, high wind, excessive dust, excessive vibration and/or corrosive gas.
Always use a licenced electrical contractor for installation work and ensure compliance with Australian
and local area standards.
3
Operation and Installation Cautions

lowerin
Check if suspension cable/s are twisted or tangled.
Check the required installation height.
Check the automatic lowering stop function.
(TEL. +61 02 4932 9000)
Use correct power source
as indicated on the unit
label. Operating the lifter in
an unspecified way could
cause fire and/or may
malfunction.
Supply Cable Damage
If supply cable is damaged please return to place of purchase
for repairs to be carried out by manufacturer.
Operation and Installation Cautions
4

Must follow local regulations and standards
Before installation, please check operation and installation cautions on page 2~4
Power cable
Suspension wire
Shown below
Recess Mounting Plate Example
Electric leads to main electric power (Active: brown, Neutral: blue)
Ground / Earth conductor (green/yellow)
5

Must follow local regulations and standards
Before installation, please check operation and installation cautions on page 2~4
Shown below
Power cable
Suspension wire
Electric leads to main electric power (Active: brown, Neutral: blue)
Ground / Earth conductor (green/yellow)
6

Must follow local regulations and standards
Before installation, please check operation and installation cautions on page 2~4
Shown below
Suspension wire
Electric leads to main electric power (Active: brown, Neutral: blue)
Ground / Earth conductor (green/yellow)
7

Must follow local regulations and standards
Before installation, please check operation and installation cautions on page 2~4
Suspension wire
Shown below
Electric leads to main electric power (Active: brown, Neutral: blue)
Ground / Earth conductor (green/yellow)
8

Attach lifter with a hook
or a shackle.
Press DOWN button to
lower.
Follow the testing procedure
to check the lifter on
page 14.
Lifters must have minimum weights attached as nominated on the specifications
table on page 18 before operation of the raising or lowering functions.
Always have mains power off when installing lifter or light.
9

Must follow local regulations and standards
Before installation, please check operation and installation cautions on page 2~4
Power cable
Suspension wire
Shown below
Recess Mounting Plate Example
10

Remote Control Unit (RCU)
To raise lifter
To lower lifter
Control button for lowering height
Functions-Remote Control Unit (RCU)
Select the unit code on the RCU then press to turn “ON”, press to turn “OFF” the light.
(Unit No.5 is an example in the boxes)
DOWN OPERATION
Select the unit code on the RCU and then press . To stop press .
Otherwise, lifter is designed to stop automatically at the preset position or after completion.
(Unit No.1 used as an example in the boxes)
NOTE: To adjust the lowering height (see page 13)
UP OPERATION
Select the unit code on the RCU and then press . To stop press .
Otherwise, lifter is designed to stop automatically and turns the light on once it reaches its
normal home position.
(Unit No.1 used as an example in the boxes)
Erase the value
Caution : • Do not hold or press the button continuously, it may cause it to reset the
lowering height program.
• Do not lower more than the maximum lowering distance shown on the
specifications table on page 18.
11

Remote Control Unit (RCU)
To raise lifter
To lower lifter
Control button for lowering height
Functions-Remote Control Unit (RCU)
Select the unit code on the RCU then press to turn “ON”, press to turn “OFF” the light.
(Unit No.5 is an example in the boxes)
DOWN OPERATION
Select the unit code on the RCU and then press . To stop press .
Otherwise, lifter is designed to stop automatically at the preset position or after completion.
(Unit No.1 used as an example in the boxes)
NOTE: To adjust the lowering height (see page 13)
UP OPERATION
Select the unit code on the RCU and then press . To stop press .
Otherwise, lifter is designed to stop automatically and turns the light on once it reaches its
normal home position.
(Unit No.1 used as an example in the boxes)
Erase the value
Caution : • Do not hold or press the button continuously, it may cause it to reset the
lowering height program.
• Do not lower more than the maximum lowering distance shown on the
specifications table on page 18.
12

Set the lowering height
Reset the lowering height
GROUP MODE
Step 1 : Select the unit code on the RCU for whichever lifter is being set up.
Step 2 : Press button
Step 3 : Press button at the desired maintenance position.
Step 4 : Press and hold the button until shows up on the RCU screen with beeping sound.
Step 5 : Press button (raise the fixture about 500mm)
Step 6 : Press button.
Step 7 : Press button to make sure it stops automatically on the preset position.
If the lifter has reached its preset height and it needs to be lowered further, simply press the
button again and the unit will lower until the button is pressed.
Do not lower more than the maximim lowering distance shown on the specifications table on page 18.
The lowering height can be reset at any time if situations change.
Simply position the lifter at the new height required and follow steps 4, 5, 6 and 7 of the Set the
lowering height above.
If lifter grouping has been set up on the RCU (only set up by distributor) the following procedure
needs to be followed.
Press the mode button and then press and hold down No. 7 (Group) button for 2-3 seconds.
After this time the RCU will beep and Group 1 will be shown on the RCU screen.
Choose which group you require by pressing buttons 1 to 4. (Only 4 groups are available on the RCU)
When in group mode all lifters that have been programmed into the group selected will be
controlled at once when using the down, up, light on, light off buttons.
To exit from group mode press the mode button and then press and hold down the No. 7 (Group)
button for 2-3 seconds, the RCU will beep and the RCU screen will return to normal unit number screen.
13

Control Panel System Example
Control Switch
esting Procedure
Reeltech remote lighting lifter is also designed to be controlled from a hard wired panel. Following is a
typical layout for a manually controlled system.
NOTE: Signal cabling (Red, White, Black) This is installed onsite to control lifters as a hardwired system.
Must be rated to a minimum of 300V AC. (Even though they only carry signal and not voltage)
Do not connect any electric current to control switch wires (Red, White, Black). These wires are
only for signal from switches.
Do not connect Black, Red and White wires together.
Do not connect any voltage to the Black, Red and White wires.
Black+Red Black+White
14

Control Panel System Example
Control Switch
esting Procedure
Testing procedure must be done before dismantling or moving the scaffolding or any
heavy equipment used for lifter installation purposes.
1. Are lifter functions DOWN-STOP-UP working properly?
YES NO
................................................................................................................................
2. Does the light come ON when lower contact cover is up and connected to
the lifter in the normal operating position?
YES NO
................................................................................................................................
3. Can the light fitted be turned ON and OFF by remote control?
YES NO
4. Make sure installation layout sheet page 16, has been filled out with all
information regarding lifters. It is a good idea to mark north and south
on the sheet to understand location of lifters.
15

16
Installation Lay-out
LIGHT MOUNTING SYSTEMS AUSTRALIA
ABN 85 087 534 423
TEL. +61 2 4932 9000 FAX. +61 2 4932 9009
Website : www.lightmountingsystems.com.au
Technical User Manual
Total Quantity RCU No.
Make sure to install the lifter in unit code order
Serial No.
Unit Code
Group No.
(If Applicable)
Serial No.
Unit Code
Group No.
(If Applicable)
Serial No.
Unit Code
Group No.
(If Applicable)
Serial No.
Unit Code
Group No.
(If Applicable)
Serial No.
Unit Code
Group No.
(If Applicable)
Serial No.
Unit Code
Group No.
(If Applicable)
Serial No.
Unit Code
Group No.
(If Applicable)
Serial No.
Unit Code
Group No.
(If Applicable)
Serial No.
Unit Code
Group No.
(If Applicable)
Serial No.
Unit Code
Group No.
(If Applicable)

lowerin
Check if suspension cable/s are twisted or tangled.
Check the required installation height.
Check the automatic lowering stop function.
(TEL. +61 02 4932 9000)
17

pecifications
Lifter load current in operation
Lifter load current in operation
Maximum rated current of connected equipment
Maximum rated current of connected equipment
0.3A 0.3A 0.8A 0.8A
Maximum lowering distance
Maximum lowering distance
18
All information printed herein is based on data available at the time of printing and is subject
to change without notice. Confirm specifications contained on lifter unit prior to installation.
This manual suits for next models
9
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