ReelCraft Hose Reel User manual

Form No: 1146-403
Rev: 10/09
Hose Reel Trailer
Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
[email protected] • www.reelcraft.com
Have all installation, operation, maintenance and repair work performed only by a qualified
technician.
1. Do not use the trailer on highways, it is NOT to be used on any public roadway.
2. Do not exceed the 400 pound load limit.
3. The trailer is NOT for riders, NO passengers.
4. Use a towing vehicle prepared and capable of handling the load.
5. Uncontrolled tilting of the trailer can result in personal injury or equipment damage, be cautious when
transversing steep banks, hills, and uneven surfaces.
6. Towing any trailer requires special awareness because of the changed driving situation.
7. When towing, it takes longer to start and stop, use training and practice to avoid accidents.
8. Turning and backing up present new problems, plan ahead.
9. Be sure trailer is fully prepared and connected to towing vehicle.
10. Observe a maximum speed of 10 mph when towing.
11. Use only genuine factory parts as replacements.
12. Periodically check and tighten all parts, bolts, nuts and mounted hardware.
13. Do not overload the trailer. Overloading can result in personal injury or equipment damage.
14. Check and repack wheel bearings once a year.
15. Maintain correct tire pressure according to sidewall data on tire.
16. Check tires for wear every 6 months.
17. Do not allow trailer to tip up without removing the battery.
18. Keep hands and feet away from trailer tongue when lowering to the ground.
19. Refer to the operating manual for the hose reel and for additional safety instructions.
Trailer Safety Precautions
In trailer towing, as in most driving situations, exposure
to certain hazards occurs. Trailer towing is safe when
proper precautions are taken. Read and follow all safety
instructions. In addition, the end user must check and
comply with all federal, state, and local laws before use

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
[email protected] • www.reelcraft.com
2
Figure 3
*Only used on motorized reel models
**Included in 600813 Battery Box Assembly
***Included in 600810 Trailer Assembly
Exploded View - Trailer Accessories
Figure 1
Item Description Part Number Quantity
1Trailer Assembly 600810 1
2Battery Box Assembly 600813* 1
3Switch and Bracket S600808* 1
4Lower Roller Assembly S602132-3 1
5Chain Guard 600518* 1
612 VDC Motorized 1” Hose Reel EA37118 L12D 1
Hand Crank 1” Hose Reel CA37118 L 1
7Upper Guide Arm S602133-3 1
8Trailer Tongue *** 1
9Trailer Frame *** 1
10 Carriage Bolt, 3/8-18 x 3½” *** 2
11 Carriage Bolt, 3/8-16 x 1” *** 5
12 Axle Stabilizer *** 2
13 Hex Head Bolt, 3/8-16 x 2½” *** 2
14 Axle Bracket *** 2
15 Washer, 3/8 *** 11
16 Lock Nut, 5/16-18 *** 9
17 Axle *** 1
18 Tire *** 2
19 Lug Nut *** 8
20 Battery Box Cover ** 1
21 Battery Box Bottom ** 1
22 Screw, 10-32 x 3/4” S20-109 4
23 Strap Clamp ** 2
24 Battery Box Support 261642-35 1
25 Nut, 10-32 S79-5 4
13
Exploded View - Trailer
Exploded View - Electrical Accessories
Figure 2

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
[email protected] • www.reelcraft.com
3
Figure 5
Figure 6
Item Description Part Number Quantity
26 Hex Head Screw 1/2-20 x 5/8” S2-42 2
27 Switch Assembly 600811 1
28 Switch Bracket 261604 1
29 Hex Nut 1/4 - 20 S281-4 4
30 Bolt, 5/16-18 x 3/4” S2-54 4
31 Guide Arm, Left 262043-1 1
32 Spool 260538-1 2
33 Shoulder Bolt S279-123 2
34 Roller Shaft 260537-11 1
35 Roller Assembly 602131-3 1
36 Nyloc Nut 5/16-18 S85-7 2
37 Nyloc Nut 3/8-16 S85-8 2
38 Lock Nut 300107 4
39 Guide Arm, Right 262043-2 1
40 Bolt, 5/16-18 x 3/4” S2-54 6
41 Shoulder Bolt S279-123 2
42 Spool 260538-1 2
43 Guide Arm, Right 262042-2 1
44 Lock Nut 5/16-18 300107 6
45 Roller Assembly 602131-3 1
46 Guide Arm, Left 262042-1 1
47 Nyloc Nut 3/8-16 S85-8 2
48 Roller Shaft 260537-11 1
49 Nyloc Nut 5/16-18 S85-7 2
Figure 4
Exploded View - Top Wind Roller Parts
Exploded View - Bottom Wind Roller Parts
Exploded View - Switch and Bracket

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
[email protected] • www.reelcraft.com
Figure 7
4
Assembly Instructions
The following instructions are for assembly of the
Hose Reel Trailer. Steps 2 through 5 are for
assembling accessories to the hose reel. Steps 6
through 11 are for the trailer and battery box assem-
bly.
Step 1:
Unpack and inspect all components for damage.
Note the way the hose pulls off of the reel in figure
7. The upper rollers are to be used on the side of the
reel that the hose pulls from the top of the spool.
The lower rollers are to be used on the side of the
reel that the hose pulls from beneath the spool.
Step 2:
Attach the chain guard to the reel as shown in figure
8. Use the 5/16-12 x 3/4” self tapping screws to
secure the chain guard to the reel. Turn the spool by
hand to check for interference. Adjust chain guard to
allow clearance from the chain drive.
Step 3:
Attach switch box to the reel in a convenient location
or as shown figure 8. Attach switch box to
mounting bracket (optional) using the 1/4-20 nuts
and lock washers attached to switch box.
Recommended mounting hole size when not using
mounting bracket is 9/32” to 5/16”. When using
mounting bracket drill 11/32” to 3/8” holes.
Step 4:
Assemble and attach the lower roller assembly to
reel as shown in figures 6, 7 and 8. Use the 5/16-18
x 3/4” bolts and nuts supplied in the lower roller
bracket assembly.
Step 5:
Assemble and attach the upper roller assembly to
reel as shown in figure 5, 7 and 8. Use the 5/16-18
x 3/4” bolts and nuts supplied in the upper roller
bracket assembly.
Figure 8

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
[email protected] • www.reelcraft.com
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Step 6:
Attach the axle brackets and axle stabilizers to the
axle as shown in figure 9. Use the supplied 3/8”
diameter by 2½” long bolts, 3/8” washers, and 3/8”
lock nuts. Do not completely tighten the fasteners
until after step 7.
Step 7:
Place the trailer frame topside down on a clean, flat
surface. Place the axle and brackets onto the trailer
frame as shown in figure 10. Attach the axle
brackets and axle stabilizers to the trailer frame with
the supplied 3/8-16 x 2½” hex head bolts, 3/8”
washers, and 3/8” lock nuts. Tighten all fasteners,
including those on the axle. Attach the wheels as
shown in figure 11. Use the supplied lug nuts;
tighten to 50ft-lbs torque. Do not overtighten.
Step 8:
Attach the trailer tongue as shown in figure 12. Use
the supplied 3/8” diameter by 3½” long carriage
bolts, 3/8” washers, and 3/8” lock nuts. Turn the
trailer over to continue the assembly.
Step 9:
Attach the hose reel to the trailer as shown in figure
13. Use the supplied 5/16” diameter by 3/4” bolts,
5/16” washers, and 5/16” lock nuts. Tighten all
fasteners securely. Trailers with hand crank reels are
now complete, and ready to use. For motorized
reels, continue to step 10.
Figure 10
Figure 11
Figure 12
Figure 9

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
[email protected] • www.reelcraft.com
Figure 16
Figure 14
Figure 15
Figure 13
Step 10:
Attach the battery box support and strap clamps to
the trailer as shown in figure 14. Locate the
accessory pack that is attached to underside of the
battery box cover. Discard the flat head sheet metal
screws supplied with the strap clamps. Use the
supplied 10-32 x 3/4” long round head machine
screws, and 10-32 nuts. See figure 15 for assembly
details. Tighten the screws after assembly.
Step 11:
Attach the battery box to the trailer as shown in
figure 16. As an alternative, the power for the reel
may be supplied by the tow vehicle. Run the
“battery” wires from the electrical switch of the reel
to the 12 volt battery of the tow vehicle. Use the
supplied electrical connector at the hitch of the
trailer. Be sure to properly secure the wires to
prevent them from dragging on the ground. Route
the strap under the clamp opening as shown in
figure 17. Make sure the buckle is positioned
properly on the top. Place the battery box in the
battery tray. Insert the battery (not supplied). Place
the battery box cover on top of the battery box, and
secure with the strap as shown in figure 18. See the
following page for instructions to wire the switch
and battery of the trailer.
Figure 17
Figure 18
6

Application:
The 600811 switch box performs the power on/off switching function to the reel motor. The 600811 is used for 12 volt applications and
contains the required power relay and a 25 amp circuit breaker.
Mounting:
Remove the nuts and lockwashers from the mounting studs and
use these lockwashers and nuts to secure the box to your
mounting site. Recommended mounting hole drill size in your
mounting site should be a minimum of 9/32” and no greater
than 5/16.”
Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
[email protected] • www.reelcraft.com
Operation:
Push Button - Normally off/momentary on switch. Pushing this switch will apply power to the motor.
Circuit Breaker - Push button manual reset. Protects the switch, motor, and battery from any over current conditions caused by
the white wire or the motor.
Wiring Instructions:
7

Reelcraft Industries, Inc. • [phone] / [phone] • Fax: [phone]
[email protected] • www.reelcraft.com
8
Optional:
If you are experiencing hose kinking problems on
the inlet side of the reel as demonstrated in figure
22, insert the reinforcement spring into the hose
end as illustrated in figure 23. Attach hose to inlet
as shown in figure 23.
Figure 22
Figure 23
Figure 24