Reimers RE Series User manual

PAGE 1
Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0
4407 Martinsburg Pike Phone: 5406623811
Clear Brook, VA 22624 Fax: 5406658101
USA email: [e-mail]
web: www.reimersinc.com
_______
MODEL
________
SERIAL#
R RH and RHC30 Steam Boiler Models
(RESeries)
Instructions Manual

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Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0
Features and Specifications.......................................3
Limited Warranty Information......................................4
Important Safety Information......................................5
Installation..................................................................6
Location......................................................................6
Water Supply..............................................................7
Steam Outlet...............................................................7
Condensate................................................................7
Safety Relief Valve.....................................................7
Electrical.....................................................................7
Operation....................................................................8
Boiler Startup..............................................................8
Boiler Maintenance.....................................................9
Boiler Blowoff..............................................................9
Safety Valve Test........................................................9
High Limit Pressure Control Test................................9
Element Replacement and Element Cleaning............10
Low Water Cutoff Test................................................10
Water Level Probe and Probe Baffle Box Cleaning....11
Feed Water Pump Replacement................................11
Gauge Glass Replacement........................................11
Troubleshooting..........................................................12
Parts Lists...................................................................13
Parts List (Continued).................................................14
TABLE OF CONTENTS

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Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0
RE30 STEAM BOILERS
4407 Martinsburg Pike Phone: 5406623811
Clear Brook, VA 22624 Fax: 5406658101
USA email: [email protected]
web: www.reimersinc.com
• Miniature boiler max. vessel volume 1.53
• Maximum safety valve seng 100psi
• All boilers are manufactured in accordance with the requirements of the
A.S.M.E. Boiler and Pressure Vessel Code and A.S.M.E. CSD‐1. Each boiler
bears the Naonal Board Stamp “M”.
• High quality saturated steam, operang pressure range 0 – 85psig
• All enclosed sleek design, all controls accessible from boiler front.
• Heavy duty carbon steel pressure vessel. Vessel jacket and electrical
enclosure 304 stainless steel.
• Large selecon of oponal equipment
Features
Standard Equipment of Each Boiler Includes:
• A.S.M.E. pressure relief valve
• One (1) quick opening boiler boom blowoff valve as per A.S.M.E. Code B31.1
• ½” NPT Bronze steam outlet ball valve
• High pressure feed pump in REH‐ and REHC‐models
• Low water cutoff control with manual reset
• One (1) high pressure cutoff control with manual reset
• One (1) operang pressure control
• Magnec contactors
• Main supply power distribuon block
• Indicator lights for POWER, REFILLING, HEATING, ALARMS and Automac
Boiler Blowoff Status
• Pressure and water level gauge
Applications
• Process Steam
• Autoclaves/Sterilizers
• Air Humidificaon
• Dry Cleaning
• Air Humidificaon
• Dry Cleaning
(*) DIRECT STEAM APPLICATIONS TO FOOD PRODUCTS: Reimers offers stainless steel boilers or #OPT1030 Brass/Bronze free boiler trim opon (see Page 5). This
alone does not guarantee the producon of culinary grade steam. Applicable safety standards (i.e. 3‐A T609) must be considered.
Model Number Key
Feed Water Options:
Blank = Solenoid Valve
H = Solenoid Valve + Pump
Condensate Tank:
Blank = No Condensate Tank
C = Boiler with Condensate
Boiler Power in kW
Safety Relief
Valve Setting:
A = 15psi (1.03bar)
F = 100psi (6.9bars)
Power Supply:
1 = 1Phase
3 = 3Phase
Power Supply
Voltage:
C = 208V
E = 240V
G = 380V
J = 415V
K = 480V
M = 600V
Example: REHC30E3F = RB‐Series boiler with pump and
condensate tank, 30kW heang power, power supply 240V,
3ph, safety valve set to 100psi.
(1) Each boiler model requires two (2) power
supplies: Primary heang power and secondary
control voltage. Nominal control voltage is 120V,
50/60Hz. Boiler models rated for 380V and 415V are
equipped with control voltage transformers that
require 220/240V applied to their primary side in
order to provide the 120V AC control voltage to the
boiler. As an opon, all boiler models can be
equipped with control voltage transformers so that
only the heang power supply needs to be
connected to the boiler.
(2) Also available in 240V 1PH
(3) On boiler equipped with condensate tank, add
90lbs (41.0kg) to shipping weight
(4) The STEAM CAPACITY listed above is based on
the evaporaon rate from and at 212°F, at 0 psig.
If the boiler feed water temperature is 50°F, then
the STEAM CAPACITY for each model listed above is
approximately 15% lower.
Please note that all information provided within this brochure is approximate and subject to change without notice.
Please contact Reimers Electra Steam, Inc. with any questions regarding the specifications or dimensions detailed within.
R E

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Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0
LIMITED WARRANTY – STEAM GENERATORS
Reimers Electra Steam, Inc. warrants the following products of its own manufacture against defects in
materials and workmanship under normal use and service. This warranty is in lieu and excludes all other
expressed or implied warranties or merchantability of fitness for any particular use. No person is authorized to
extend the terms of this warranty or assume any other liability except by written statement signed by an officer
of Reimers Electra Steam, Inc. Clear Brook, Virginia 22624.
WARRANTY PERIOD
The pressure vessel and electrical & mechanical components are warranted for one year from date of
shipment from Reimers Electra Steam, Inc. in Clear Brook, VA 22624.
LIMITATIONS
Products must be installed, used and maintained in accordance with our instructions, including reasonable &
necessary maintenance by the user. Users are responsible for the suitability of the products to their
application. There is no warranty for damage resulting from improper installation, abuse, power failure, fire,
flood, lightening, improper water, misuse, improper specification, misapplication or other operating conditions
beyond our control or parts that are normally expendable in usual course of operation.
Claims against carriers for damage in transit must be filed by the buyer. Reimers liability, if any, will not
exceed the price of Reimers products claimed to be defective.
Components manufactured by any supplier other than Reimers shall bear only that warranty made by the
manufacturer of that product and service for that warranty shall be the responsibility of that manufacturer and
not Reimers.
REMEDY
Claims under this Limited Warranty must be made by obtaining a Return Authorization Number from our office
(PHONE: 5406623811, FAX: 5406658101) & returning the defective part, freight prepaid to: Reimers
Electra Steam, Inc., 4407 Martinsburg Pike, Clear Brook, Virginia 22624
Defective items will be repaired or replaced as necessary within a reasonable time without charge, other than
incidental charges such as freight prepayment. Such repair or replacement within a reasonable time is the
exclusive remedy available from Reimers Electra Steam, Inc., under this Limited Warranty.
CONSEQUENTIAL DAMAGES
Reimers Electra Steam, Inc., is not liable for labor costs incurred in the removal, reinstallation, or unauthorized
repair of product, or for damages of any type whatsoever, including incidental and/or consequential damages.
THIS WARRANTY SUPERSEDES ALL PREVIOUS WARRANTIES.

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Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0
You have just purchased a quality steam boiler designed to the ASME Boiler Code and registered with the National Board of
Boiler Inspectors. Treat this industrial equipment with care and respect. It is safe when installed, maintained, and used properly.
Read the instruction carefully and contact the factory if you have any questions.
This manual contains safety messages. Each of the safety messages are preceded by one of the following signal word panels:
Safety messages preceded by this label contain information, that if not followed will result in death or serious
injury.
Safety messages preceded by this label contain information, that if not followed could result in death or serious
injury.
Safety messages preceded by this label contain information, that if not followed could result in minor or
moderate injury.
Messages preceded by this label contain important information, but are not hazardrelated.
Ensure that this manual is available to the boiler operator at any time.
Read carefully all safety labels attached to the boiler. If any safety label was damaged during shipment, contact the factory
immediately:
Ph. 5406623811; email: [e-mail]
Read this manual before installing and using this product.
Failure to do so can result in serious injury or death.
WARNING
NOTICE
Important Safety Information
1. BLOWDOWN VALVE: This valve is utilized to blow impurities from the boiler chamber. When opened, a large volume of hot water
and steam is discharged. Ensure that this valve is properly piped for such discharge. State and local codes must be met as applicable.
2. ELECTRICAL: All field wiring to the boiler must be in accordance with the National Electric Code and any local codes that may
apply. Wiring must be made by a competent certified electrician. Use copper wire only.
Ensure that all electrical components are in a dry location, free from any possibility of water soaking. Electric foot switches when
supplied must not be placed on a wet floor. They must be placed on dry surface, not subject to steam or water.
3. GAUGE GLASS: The gauge glass protector guards must be on at all times. When replacing the glass, be sure that the unit is not
under pressure and is cool to touch. The gauge glass should be replaced once per year. If cracks or wear is evident, replace the gauge
glass immediately.
4. MODIFICATION/MISUSE: This boiler has been designed and constructed in accordance with the ASME Boiler and Pressure Vessel
Code. Any modification or misuse can result in a dangerous situation. Reimers Electra Steam, Inc. is not liable for any product that has
been modified or improperly used.
5. PRESSURE GAUGE: The pressure gauge indicates the internal pressure of the boiler. It can fail. Periodically have your boiler
inspector compare the gauge with a known gauge utilizing the test valve arrangement provided
6. REGISTRATION: Most states and cities require boiler registration and inspection. Check with your government authorities.
7. INSTALLATION AND REPAIR:
Installation and repair work of this unit must be performed only by experienced personnel. Before commencing a repair, ensure that the
boiler is cold, not pressurized and electrically disconnected. All standard electrical and steam safety precautions must be taken during
testing.
8. SAFETY VALVE: The safety valve is designed to discharge hot steam when the set pressure is exceeded. Ensure that the
discharge port is pointing toward the back of the unit away from the operator or any aisles. Test the safety valve periodically to ensure
that it is operating properly. Test carefully at full pressure by lifting lever using pliers and let it “slapping” shut. Steam discharge can
scald. Ensure no one is exposed.
9. STEAM INSTALLATION:
Steam piping must be of black pipe, not galvanized. Work must be done by an experienced steam fitter. All state and local codes must
be met as applicable.
10. WATER: Ensure that all electrical components are in a dry location, free from any possibility of water soaking. Electric foot
switches when supplied must not be placed on a wet floor. They must be placed on dry surface not subject to steam or water.
CAUTION
DANGER
WARNING

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Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0
1. Installation
REIMERS ELECTRA STEAM, INC. boilers are heated by one or more immersion type heating elements. Automatic
controls are provided to maintain preset operating pressure and proper water supply. Safety features include automatic low
water cutoff, automatic pressure control, safety valve and visible water level gauge. Each boiler is manufactured in accordance
with the ASME Power Boiler Code Standards and is individually inspected and stamped by an authorized National Board
Insurance Inspector. All boilers are registered with the National Board of Boiler and Pressure Vessel Inspectors. When boiler is
received, make sure it has not been damaged in shipment.
NOTE:
ASME DATA PLATE IS LOCATED ON END OF PRESSURE VESSEL BEHIND LABEL STAMPED WITH NATIONAL BOARD
NUMBER OF UNIT.
When boiler is received, make sure it has not been damaged in shipment.
Place the boiler in a level position, close to the equipment which it is to supply. This will insure minimum heat losses and allow
more economical piping arrangements. All steam lines should be insulated. Review the overall dimensions of your boiler model
on page 6 to select proper boiler location.
Regardless of the NFPA70 working space requirements shown below, provide a minimum of 3ft clearance on both sides of the
boiler for element servicing, 3ft of clearance to the front of the boiler and 1.5ft to the rear of the boiler.
a.) Working space:
Electric boiler spacing is dictated by NFPA70, Table 110.26 as follows:
Note: Where the conditions are as follows:
Condition 1 — Exposed live parts on one side of the working space and no live or grounded parts on the other side of the working space, or exposed
live parts on both sides of the working space that are effectively guarded by insulating materials.
Condition 2 — Exposed live parts on one side of the working space and grounded parts on the other side of the working space. Concrete, brick, or tile
walls shall be considered as grounded.
Condition 3 — Exposed live parts on both sides of the working space.
(a) DeadFront Assemblies. Working space shall not be required in the back or sides of assemblies, such as deadfront switchboards or motor control
centers, where all connections and all renewable or adjustable parts, such as fuses or switches, are accessible from
locations other than the back or sides. Where rear access is required to work on nonelectrical parts on the back of enclosed equipment, a minimum
horizontal working space of 762 mm (30 in.) shall be provided.
b.) Alcove or closet installation per UL834: Proper location of this boiler model with regard to combustible and noncombustible surfaces and materials is
coded on the boiler name plate. The following decoding sketch and description is provided for the user information:
Description of dimensions and symbols
A – Clearance above top of boiler
B – Clearance from front of boiler
Prefix C to numeral indicates suitability for closet or alcove installation
Prefix A indicates suitability for alcove but not for closet installation
D – Clearance from back of boiler
EL – Clearance from left side of boiler
ER – Clearance from right side of boiler
F – Indicates type of flooring: "NC" for noncombustible floor / "C" for combustible floor. Numeral indicates minimum clearance below suspended units to
combustible floor
1.1 Location

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Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0
On models with pump and/or solenoid valve, connect
incoming water supply to strainer on intake side of solenoid
valve.
On models furnished with condensate return tank, connect
water line to makeup valve located at tank end. (See
Instruction Supplement 1 in this manual) R, RH and RHC
steam boiler models require four (4) gallons of feed water
per hour for each 10 kW of electric heating capacity of the
boiler. Lines should be of adequate size and meet local
plumbing codes.
In order to ensure long term troublefree boiler operation,
we recommend that the water used as boiler feed water to
be tested for hardness. If the water in your area is harder
than 1grain (17mg/L), use a water softener. The main
cause for premature heating element failure in electric
steam boilers is water hardness. If severe corrosion during
inspection of the pressure vessel as indicated in chapter
3.4 of this manual becomes evident, additional tests of
your boiler feed water must be performed. A water analysis
should be performed by a qualified and recognized water
treatment company located in your area.
Recommended levels for boiler feed water:
Recommended levels for boiler water (water inside
pressure vessel when boiler is operating)
Connect steam line of sufficient size from steam outlet
valve to the user’s equipment.
If the condensate is to be returned by gravity (no tank) in a
closed system, the load discharge should be at least 2 feet
above the boiler level so that the weight of the condensate
will actuate the check valve. When applicable, install steam
return lines at sufficient height to allow a pitch of 2 inches
for every 10 feet of pipe length.
Note: For condensate return systems (with tank), see
special sheet.
If it is required that discharge piping be installed from the
safety valve, the pipe should not be smaller than the valve
outlet and should be rigidly supported so as not to place
weight on the valve itself.
Important: No valve in this line!
Install a fused disconnect switch near the boiler. It should
be fused as marked on the boiler name plate. Connect the
power supply from the disconnect switch to the terminals in
the boiler control panel.
Important: Electrical connections to the boiler control panel
(FIG. 7) should be made by a qualified Electrician. All
wiring must comply with local electrical codes.
1.6.1 Three Phase Boiler Models Without Power Supply
Extension Box
Do not add any chemicals to the
boiler feed water unless specifically
recommended by a qualified and
recognized water treatment company.
Boiler Feed
Water Supply
Safety Relief
Valve
1.2 Water Supply 1.3 Steam Outlet
1.4 Condensate Return
1.5 Safety Relief Valve
1.6 Electrical
NOTICE
L
GND
N
GND
L1 L2 L3
CONTROL
VOLTAGE
POWER

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Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0
1.6.2 ThreePhase Boiler Models With Power Supply
Extension Box
1.6.3 SinglePhase Boiler Models With Power Supply
Extension Box
All boiler models that are equipped with a transformer
option (OPT1009 or OPT1011) don’t require a separate
external control voltage power supply.
a. Open steam line
valve slightly. This will
allow the boiler to be
filled without producing
back pressure.
b. Open upper and
lower gauge glass
fixture valve
c. Ensure that the feed
water shutoff valve is in
the OPENposition
d. Close the boiler
blow down valve
e. Throw the fused disconnect switch (not provided by
factory) to the ONposition and turn on the boiler control
voltage
f. After approximately 2 seconds, the WATER FEED light
turns on and water enters the boiler. As soon as the water
level reaches approximately half height in the gauge glass,
the automatic water feed turns off.
g. If the boiler controller indicates any alarms, then press
the corresponding RESET button(s).
As soon as no boiler alarms are indicated, the HEATING
light turns on and the boiler starts to build up pressure.
NOTICE
Do not let the pump to run dry for an
extended time as this will cause
damage to the pump.
Control voltage
conneced as
shown in 1.6.1
Turn the
POWER 
switch ON
2. Operation
2.1 Boiler Startup
Control voltage
conneced as
shown in 1.6.1
GND
L1 L2
POWER
GND
L1 L2 L3
POWER

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Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0
Observe the pressure gauge while pressure builds up, until
working pressure is reached. The working pressure should
have been factory set to your specification. However, if you
wish to change the working pressure setting, proceed as
follows.
All pressure controls are factory preset and require no
adjustment. However, if a change of the operating steam
pressure is required, then proceed as
follows:
• Disconnect all power supplies from the boiler.
• Close the steam outlet valve
• Remove the cover from the pressure control enclosure.
• Turn the black knob of the operating pressure switch
clockwise to increase the pressure and counterclockwise
to decrease the pressure.
• Connect all power supplies to the boiler, open the
steam outlet valve, and install the pressure control
enclosure cover.
h.) To shut off the boiler, turn the POWER switch on the
boiler control OFF
WARNING Boiler repairs must be performed by experi
enced personnel only. Ensure boiler water is cold and
drained and that there is no pressure and all electricity to
the boiler is shutoff.
All boilers must be blown off periodically to remove
minerals, scale and other foreign matter, which accumulate
inside the pressure vessel. The concentration of this
deposit depends in part upon the condition of the water in
the area. When water is naturally soft, or has been
softened chemically, boiler blowoffs are required less often
than in areas where hard water is found. Water softeners
are suggested in hard water areas to minimize the
formation of hard scale on heating elements. Another factor
affecting water condition is the amount of condensate, if
any, that is being returned to the boiler. Since condensate
is essentially clean distilled water, it contains very few
impurities. If a large part of the condensate is being
returned and little makeup water is used, the boiler need
not be blown down as often as when little or no condensate
is returned to the boiler. We recommend blowoff of newly
installed steam boilers once per day until the first heating
element and pressure vessel inspection is performed (refer
to chapter 3.4). If no significant amount of sediment is
found on the bottom of the pressure vessel and on the
heating element sheaths, then the boiler blowoff frequency
can be reduced accordingly. The safest method to blowoff
Rseries steam boilers is to install a Reimers Electra
Steam, Inc. properly sized and fully trimmed blowdown
tank, model BTANK10 (Figures 10 and 11). Reimers
blowdown tanks are designed and constructed to Section
VIII of the A.S.M.E. Code and inspected by a
commissioned National Board Boiler inspector.
Refer to the boiler blowdown tank supplement and see:
http://www.youtube.com/watch?v=WhVLOuQywpI
Stand clear of safety valve and
scalding steam.
This test should be performed
once per month. Proceed as
follows:
• Increase the steam pressure as
shown in chapter 2.1. to maximum
operating pressure.
• Keep the steam outlet valve
closed
• Pull the trip lever and hold open
for five (5) seconds in order to flush off the valve seat.
• Permit the valve to “slap” shut. If a leak occurs, repeat
this test and if necessary, replace the valve.
Before commencing this test, ensure that the boiler is
disconnected from all electrical supplies. This test must be
performed by qualified boiler service and maintenance
personnel only.
Step 1:
Remove the covers of the enclosure.
Step 2:
Use #18 insulated, 600V rated wire and connect to the
operating pressure control terminal as shown in
FIGURE_11. This wire will jump the terminals of the
operating pressure control.
Step 3:
Turn ON the boiler control voltage and heating power
supplies. Ensure that the steam outlet valve is closed.
Step 4:
Flip the POWER switch on the boiler controller panel to the
ONposition (FIGURE 12). Ensure that the boiler refills to
nominal water level (approximately half height in the gauge
glass).
Step 5:
Read the pressure
gauge and
observe the steam
pressure rising.
If the boiler is
stamped with
15psig maximum
allowable working
pressure (MAWP),
then the high limit
pressure control
should cut off the
heating at
13.5psig. If the
steam pressure
rises to 15psig,
turn the POWER
rocker switch OFF
immediately. If the
WARNING
Stand clear of scalding water or steam. Disconnect the
boiler from all power supplies.
High Pressure Safety
Limit Pressure Switch:
DO NOT ADJUST!
Operating Pressure
Switch
Pressure Triggered Boiler
Blowoff Pressure Switch
when OPT1016 is
installed
CAUTION
WARNING
3. Boiler Maintenance
3.1 Boiler Blowoff
3.2 Safety Valve Test
3.3 High Limit Pressure Control Test
Jumper
Wire
Terminal
#4
Terminal
#5

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Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0
boiler is stamped with 100psig MAWP, then the high limit
pressure control should cut off the heating at 90psig. If the
steam pressure rises to 100psig, turn the POWER rocker
switch OFF immediately.
Step 6:
As soon as the high limit pressure control trips, the HIGH
PRESSURE alarm light on the boiler controller terminal
turns ON and the HEATING light turns OFF.
Step 7:
Open slowly the steam outlet valve and discharge steam
until the boiler pressure drops approximately 4psig on
15psig MAWP models and 10psig on 100psig MAWP
models below their cutoff thresholds.
Step 8:
Turn OFF all power supplies to the boiler. Remove the wire
jumper from the operating pressure control and install the
pressure control enclosure cover.
Step 9:
Turn ON all boiler power supplies. After 2 seconds, the
HIGH PRESSURE alarm light should turn ON.
Step 10:
Press the HIGH
PRESSURE alarm reset
switch. The alarm light
should turn OFF.
If all above steps can be completed as described, then
the high limit pressure control works properly
This test must be performed monthly.
DO NOT forget to remove the jumper wire before
attempting to resume boiler operation.
Ensure that the boiler is cold, drained
and all power supplies are
disconnected
Clean the element rods every
six (6) months. To clean the
element rods, or if an element
must be replaced, proceed as
follows:
• Remove the element terminal cover from the front ofthe
boiler.
• Disconnect and label the terminal wires
• Remove all four (4) nuts from each element flange and
pull out the heating element
• Use a stiff wire brush to remove all scale and foreign
matter from the element rods.
• Clean the element flange surfaces before installing new
elements and gaskets
Before commencing this test, ensure
that the boiler blowoff valve is piped to
a blowdown tank
Step 1:
Ensure that the boiler is turned ON; steam outlet valve is
closed; the water level is at nominal level (approximately
half height of the gage glass) and the boiler at set
operating pressure.
Step 2:
Unplug the pump cord if installed from the underside (REH
models) or rear (REHC models) of the boiler electrical
enclosure , and if installed, the cord from the feed water
solenoid valve.
Step 3:
Open slowly the boiler blowoff valve until the water level in
the gage glass begins dropping. The REFILLING light on
the boiler controller panel should turn ON after dropping
the water level about 1/4in.
Step 4:
Keep lowering the water level to the bottom of the gage
glass. Depending on the setting of the low water cut off
controller, the LOW WATER alarm light may be already lit.
If not, wait for a maximum of 1 minute. After the elapse of
this time the LOW WATER light should be lit.
Step 5:
Continue blowing down the boiler until empty.
Step 6:
Turn OFF all boiler power supplies and plug in the feed
water pump cord and if installed the feed water solenoid
valve cord.
Step 7:
Turn ON all power supplies to the boiler. If the control panel
indicates a flashing "Low Water", press the Low Water
Reset switch to clear. The boiler should start refilling to
nominal water level.
Step 8:
Wait until the water level reaches nominal level in the
boiler. The LOW WATER alarm light should be still lit and
the boiler steam pressure indicated on the gage should be
at least 15 psig below the normal operating pressure in
high pressure boilers and 5psig below normal operating
pressure in low pressure boilers.
Step 9:
Press the LOW WATER reset switch on the controller
panel. The LOW WATER alarm light should turn OFF and
the HEATING light should turn ON.
If all above steps can be completed as described, then the
low water cutoff controller works properly.
3.4 Element Replacement and Element Cleaning
Element Rods
3.5 Low Water Cutoff Test
Pump &
Solenoid
Valve
Cords
Boiler
Blowoff
Valve
WARNING
WARNING
WARNING
Pump Cord
Connection On
REHC Models
HIGH PRESSURE
Alarm Reset Switch
HIGH PRESSURE
Alarm Light

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Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0
This test must be performed weekly.
Ensure that the boiler is cold,
drained and all power supplies are
disconnected.
In order to provide reliable automatic water level control,
the water level probes are located inside a funnel shaped
probe baffle, welded to the inner wall of the pressure
vessel. The probe baffle has direct connection to the top
and bottom of the
pressure vessel so
that the probes can
read the water level,
protected from foam
and bursting steam
bubbles that form on
the surface of the
boiler water.
The probe baffle must
be cleaned every six
(6) months of
sediments and other
debris that
accumulates at the
bottom of the baffle.
To accomplish this,
proceed as follows:
Step 1:
Remove the water
level probe cover, disconnect from each probe the wire and
label it.
Remove first the Short Probe and inspect the probe rod. If
sediment has accumulated, use a stiff wire brush to
remove it. Install the probe in its place in the shell.
Repeat the above cleaning procedure for the other probes.
Don’t install the Long
Probe yet.
Step 2:
Insert two (2) 1/4in OD
copper tubes or any other
soft rods through the Long
Probe opening and
through the boiler blowoff
opening into the pressure
vessel to remove
sediments from the
bottom of the probe baffle.
Step 3:
Put a flash light above the
Long Probe opening and
observe whether light is
visible through the boiler
blowoff opening. If no light
is visible, then repeat
inserting the copper tube
through the Long Probe
opening and pushing
towards the bottom to remove further sediment from the
probe baffle.
If there is a significant amount of sediment visible at the
bottom of the pressure vessel, then the heating elements
must be removed as shown in chapter 3.4 and the
sediments scooped out through the element openings.
Step 4:
Install the Long Probe into the shell and connect all probe
wires.
Ensure that all power supples are
disconnected and that there is no
pressure in the boiler.
When replacing the feed water pump on RHmodels,
proceed as follows (ref. FIGURE 18):
• Unplug the Pump Power Cord (1) of the pump that needs
to be replaced
• Close the Feed Water Shutoff Valve (2)
• Disconnect the Pump Ports from the Solenoid Valve (3)
and Boiler Water Feed Line (4)
• Unscrew the pump from the pump plate
• Install the new pump
• Open the Feed Water Shutoff Valve (2)
• Turn ON all power supplies to the boiler
• Turn ON the “POWER” – switch of the boiler controller.
Observe the water level in the gauge glass and ensure
that the pump fills the boiler to its nominal water level
• Close the Boiler Steam Outlet Valve (5) and wait until the
boiler reaches its set operating steam pressure
3.6 Water Level Probe and Probe Baffle Box Cleaning
Short Probe
(If Installed)
Long Probe
(If Installed)
Middle
Probe
3.7 Feed Water Pump Replacement
3.8 Gauge Glass Replacement
Close gauge
glass valves
(Top and Bottom)
Remove gauge
glass protector
rods
Step 1 Step 2
WARNING
NOTICE
WARNING
Open drain
valve on bottom
fixture to drain
glass
Loosen nuts at
top and
bottom of
Step 3 Step 4
Slide glass up,
pull out on
bottom of glass
and remove
Install new glass
by performing the
above procedur
ein reverse order.
Always install
new rubber
washers.
Step 5 Step 6

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Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0
4. Troubleshooting
Ensure that the boiler is cold and has no pressure.
Electrical trouble shooting must be performed by a qualified electrician.
If trouble shooting did not resolve problem, please contact our service technicians at:
Phone: 5406623811
Email: techsup[email protected]
WARNING

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Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0
5. Parts list for R, RH and RHC Boiler Models
(RESeries)
Use Reimers replacement parts. All components are designed and approved to be used in this
Underwriters Laboratories listed and ASME National Board Stamped boiler. Failure to do so may
cause serious injury or death.
1
10
1
19 9
3
20
21
8
21
4
17
7
6
18
15
13
4
*IF INSTALLED* Low Water CutOff Probe (E3): Connect this probe to wire marked “14”
Automatic Refill Probe (E1): Connect this probe to wire marked “13”
*IF INSTALLED* High Water Level CutOff Probe (E2): Connect this probe to wire marked “10”
Please refer also to the boiler wiring diagram and Figure 12 for proper probe identification.
E E E
WARNING
4
5
5
2
15
12

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Reimers Electra Steam, Inc. 05/01/2020 RE‐30 Manual REV 0