REITER RESPIRO R6 rd User manual

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Operating manual
RESPIRO R6 rd / R7 rd
version 1.0 / 2021 EN
original operating manual

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1Table of contents
1 Table of contents............................................................................................................................. 2
2 General ............................................................................................................................................ 5
2.1 Symbols in warnings................................................................................................................ 5
2.2 Additional instructions ............................................................................................................ 5
2.3 CE mark.................................................................................................................................... 6
2.4 Warning signs .......................................................................................................................... 6
2.4.1 Meaning........................................................................................................................... 6
2.4.2 Position on the machine.................................................................................................. 7
3 Important for your safety................................................................................................................ 8
3.1 Intended use............................................................................................................................ 8
3.2 Target group ............................................................................................................................ 8
4 Product description ......................................................................................................................... 9
4.1 View of the machine................................................................................................................ 9
4.2 Description and definition..................................................................................................... 10
4.3 Technical data........................................................................................................................ 11
4.4 Type label .............................................................................................................................. 11
4.5 Operating principle................................................................................................................ 12
4.6 Equipment and road safety regulations................................................................................ 13
4.7 Electronics ............................................................................................................................. 13
4.8 Hydraulic................................................................................................................................ 14
4.8.1 Oil cooler ....................................................................................................................... 14
4.8.2 Belt module on right and left working unit ................................................................... 14
4.8.3 Rotor module on right and left working unit: ............................................................... 15
4.8.4 Valve block..................................................................................................................... 16
4.9 Conveyor belt ........................................................................................................................ 17
5 Attachment and detachment to the tractor ................................................................................. 18
5.1 Requirements for the tractor ................................................................................................ 18
5.2 Mounting to the tractor ........................................................................................................ 18
5.3 Connecting the hydraulic line................................................................................................ 19
5.4 Connecting the lighting cable and the control terminal ....................................................... 20
5.5 Parking of the machine.......................................................................................................... 20
6 Operation of the machine ............................................................................................................. 21
6.1 Control terminal .................................................................................................................... 21
6.2 Terminal functions................................................................................................................. 22

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6.2.1 Hydraulic folding............................................................................................................ 22
6.2.2 Hydraulic spring tensioner or locking device ................................................................ 22
6.2.3 Selector switch rotor lock / lift / floating position ........................................................ 23
6.2.4 Rotor lift / lowering ....................................................................................................... 23
6.2.5 Selector switch conveyor belt direction........................................................................ 24
6.2.6 Belt speed...................................................................................................................... 25
6.2.7 Emergency stop switch.................................................................................................. 25
6.2.8 Fuse ............................................................................................................................... 25
7 Getting started / working in field .................................................................................................. 26
7.1 Folding in working position ................................................................................................... 26
7.2 Adjust working height ........................................................................................................... 27
7.3 Adjust raking height of the pick-up ....................................................................................... 27
7.4 Set suspension of the working units ..................................................................................... 28
7.5 Oil flow .................................................................................................................................. 28
7.6 Speeds of pick-up, rotor and conveyor belt .......................................................................... 29
7.7 Headland position ................................................................................................................. 29
7.8 Rotor position, rotor damping and rotor suspension ........................................................... 30
7.9 Swath roller ........................................................................................................................... 30
7.10 Pick-up cover ......................................................................................................................... 31
7.11 Folding in transport position ................................................................................................. 32
8 Maintenance.................................................................................................................................. 33
8.1 Maintenance chart ................................................................................................................ 33
8.2 Number of lubrication points ................................................................................................ 33
8.3 Lubrication plan..................................................................................................................... 34
8.4 Replacing pick-up tines.......................................................................................................... 35
8.5 Replacing rotor tines ............................................................................................................. 36
8.6 Wechsel Verschleißteller....................................................................................................... 36
8.7 Repair of the conveyor belt................................................................................................... 37
8.8 Replacing the conveyor belt.................................................................................................. 37
8.8.1 Removing the pick-up:................................................................................................... 37
8.8.2 Dismantling back and belt sealing................................................................................. 38
8.8.3 Remove conveyor belt................................................................................................... 39
8.8.4 Installing a new conveyor belt....................................................................................... 40
8.9 Adjusting the roller scraper................................................................................................... 41
8.10 Check wear of conveyor guide strips .................................................................................... 41
8.11 Cleaning of machine parts..................................................................................................... 41

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9 Troubleshooting ............................................................................................................................ 42
10 Hydraulic emergency operation.................................................................................................... 43
11 Electro- and hydraulicplan............................................................................................................. 44
11.1 Legend ................................................................................................................................... 44
11.2 Electroplan............................................................................................................................. 44
11.2.1 Wiring harness central................................................................................................... 44
11.2.2 Wiring harness left working unit ................................................................................... 45
11.2.3 Wiring harness right working unit................................................................................. 46
11.3 Hydraulic plan........................................................................................................................ 47
11.3.1 Hydraulic plan folding, suspension, rotor lift ................................................................ 47
11.3.2 Hydraulic plan rotor-, pick-up and belt drive ................................................................ 48
Very important
Retighten all screw connections after the first 10 hours of operation and a
further check after the first 50 hours

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2General
Please read this operating manual carefully and keep it in the vicinity of the pick-up belt rake. This
will allow you to refer to it at any time for information regarding your safety and proper use of the
machine.
2.1 Symbols in warnings
In this operating manual there is a warning for every activity that involves a risk. Be sure to follow
these warnings to the letter. Doing so will allow you to avoid damage to property as well as injuries,
which in the worst case could even be fatal.
The warnings use signal words that have the following meanings:
Failure to heed this warning will result in death or severe injury.
Failure to heed this warning could result in death or severe injury.
Failure to heed this warning could result in minor injuries and/or damage to property.
2.2 Additional instructions
Information
This note indicates tips and useful information and provides assistance in solving a problem.
Environment
This note indicates instructions for the proper handling of environmentally hazardous substances.

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2.3 CE mark
2.4 Warning signs
2.4.1 Meaning
Group warning signs
1) Maintain sufficient distance.
2) Never reach into the crush hazard area while the parts there are capable of moving.
3) Do not touch moving machine parts, never climb on to the conveyor belt.
4) Wait until the machine has come to a complete standstill.
Switch off the engine and remove the key before performing maintenance and repair work.
Do not stand in the swivel range of the rotor while the machine is in operation.
The CE mark to be affixed by the manufacturer informs others about the
machine’s conformity with the provisions of the Machinery Directive and
other relevant EC Directives.
EG Declaration of Conformity (see appendix)
By signing the EC Declaration of Conformity, the manufacturer declares that
the machines placed on the market are in compliance with all relevant
health and safety requirements.
1)
2)
3)
4)

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Never step into the driving zone of the tractor.
Never reach into the crush hazard area while the parts there are capable of moving.
2.4.2 Position on the machine
Neu Machen Tobias

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3Important for your safety
The RESPIRO pick-up belt rake is built according to the recognized safety rules. Nevertheless, hazards
can arise during use. For this reason, the following safety instructions and the special warnings in the
individual chapters must be observed.
3.1 Intended use
•exclusively for the normal use in agricultural work
•for raking different corps
•in compliance with the prescribed maintenance and repair work
Any non-agricultural use in prohibited
3.2 Target group
•specialist staff
•laymen, assistants
•apprentices, interns under supervision

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4Product description
4.1 View of the machine
View from rear above (machine in working position)
View from front above (machine in working position)

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4.2 Description and definition
1: working unit right
2: working unit left
3: rotor drive
4: rotor
5: swath roller
6: oil cooler
7: parking legs
8: mounting frame
9: transport lock
10: conveyor belt
11: belt drive
12: hydraulic spring tensioner
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