Relax RD380 T-TOP User manual

RD380 T-TOP
INSTALLATION GUIDE


PART LIST
Front Top 1x Middle Top 1x
Lower Cross Bar 2x
Longer

CANVAS
Lower Straight ar 2x

2x
Canvas 1x
Rope 1x
Lower Diagonal ar 2x
Upper Diagonal Bar 2x Upper Straight ar 2x
Upper Cross Bar 2x
Shorter
Straight 
4x
Diagonal 
4x

4x
M10x20 Bolts
16x

16x
Keys
2x
M8x80 Bolts
8x

Before Install










Front Top Frame
Clamp
Top Frame Hinge
Middle Top Frame
Upper Diagonal Bar
Upper Frame Cross Bar
Upper Frame Straight Bar
Lower Diagonal Bar
Lower Frame Cross Bar


Lower Frame Straight Bar
Straight 
One Bolt Hinge
Diagonal 

STEP 1
MEASUREMENTS FROM THE SIDES AND AFT OF THE BOAT.
IMPORTANT NOTE:
SO IT IS VERY IMPORTANT TO CONSIDER THEIR PLACEMENT NOW BEFORE CONTINUING TO THE NEXT
STEP OF THE PROCESS.
RECOMMENDED DISTANCE FROM CONSOLE
RECOMMENDED MOUNTING AREA

USE AMARKER TO MARK OUT WHERE THE FEET ARE
POSITIONED.
NOTE: MAKE SURE THAT THE MARKER IS USED ON
THE MASKING TAPE AND DOES NOT MARK UP THE
DECK.
ASSEMBLE THE SIDE SECTIONS
LAYOUT THE PARTS LIKE THE PICTURE SHOWS, AND ASSEMBLY WITH WITH BOLTS.
PLEASE NOTED THAT C BLOCK IS FOR THE STRAIGHT BARS WHILE D BLOCK IS FOR DIAGONAL BARS.
THE SIDE FRAMES ARE IDENTICAL TO EACH OTHER.
STEP 2
STEP 3
M8x80 Bolt


M8x80 Bolt
M10x20 Bolt
Upper Straight Bar
Lower Diagonal Bar
Lower Cross Bar
Upper Cross Bar
Upper Straight Bar
Upper Diagonal Bar

STEP 4
STEP 5
MEASURE THE WIDTH OF YOUR MARKED
MOUNTING LOCATIONS. THIS WIDTH WILL
SIDES TO THE CANOPY.
ASSEMBLE THE TOP SECTION WITH M10X20 BOLTS.
NOTE: THE HOLES NEED TO BE LINING UP FACING UPSIDE.
Holes lining up
M10x20 Bolt
TOP FRAME SIDE VIEW

STEP 6
STEP 7
FIRST UNSCREW THE TOP HALF CLAMP;
THEN ASSEMBLE THE TOP FRAME TO
THE SIDE SECTION WHILE ON LAND
THE ASSEMBLY WILL THEN BE WALKED
ONTO THE BOAT AND PLACEDIN THE MARKED LOCATION.
PUT THE RUBBER INSERT AT THE MEASUREMENT WIDTH POSITION BEFORE INSTALL THE SIDE TO THE TOP.

MEASURE WIDTH OF SIDES
TO MATCH THE MOUNTING
POSITION WIDTH

STEP 8
CONCOLE. POSITION THE MOUNTING
FEET OVER THE MARKED LOCATIONS.
MARKED LOCATIONS
LOWER INTO POSITION
POSITION MOUNTING FEET
OVER MARKED LOCATIONS

Gelcoat
Fibreglass
A
C
B
STEP 9
DRILL PILOT HOLE WITH A SMALL DRILL BIT
LOCATION AND DRILL A LARGER HOLE
FOR THE MOUNTING HARDWARE.
COUNTERSINK THE GELCOAT TO PREVENT
STRESS CRACKING DURING INSTALLATION.

D
E
F
STEP 10
REMOVE MASKING TAPE.
APPLY MARINE GRADE SEALANT.
WE RECOMEND: 3M 5200 MARINE
ADHESIVE OR EQUIVALENT.
THE SEALANT AND LOWER INTO
PLACE.
INSTALL SCREWS AND TIGHTLY FASTEN
THE MOUNTING FEET TO THE DECK OF
THE BOAT.
REMOVE EXCESS SEALANT FROM
AROUND THE MOUNTING FOOT.

STEP 11
STEP 12
MOUNT ON THE CANVAS TO THE TOP FRAME
TIE A KNOT IN EACH END TO
START AND STOP THE CORD.
USE ZIP TIES TO FASTEN THE
CANOPY IN PLACE BEFORE
LACING IT TO THE FRAME.
TIP: USE THE ZIP TIES IN THE
CORNERS TO CREATE TENSION
IN THE CANOPY.
canvas
CANVAS
A
C
B
D