Reliable TADANO TR-500XL-3 User manual

TR-500XL-3
50 Ton Capacity (45.4 Metric Tons)
HYDRAULIC ROUGH TERRAIN CRANE
DIMENSIONS
GENERAL DIMENSIONS
(29.5 x 25 Tires)
Feet Meters
Turning radius:
4 wheel steer 21' 11-3/4" 6.7
2 wheel steer 39' 1/2" 11.9
Tail swing of counterweight 13' 6-1/4" 4.12
Specifications are subject to change without notice.
Note: Dimension is with boom angle at -1.5 degree.
12' 11-1/2" (3.95m) 7' 4-3/8 (2.245m)
26' 8" (8.13m)
11' 6-1/4" (3.51m) 12' 1-1/4" (3.69m)
6' (1.83m)
MIN. 34' 9-1/4" (10.6m) MAX. 110' 6-3/4" (33.7m)
12' 2" (3.71m)
12' 4 (3.76m)
6' 9-3/4" (2.075m) 6' 1-7/8" (1.875m)
43' 4-3/4" (13.23m)
16' 8-3/4" (5.1m)
8' 2-1/2" (2.502m)
10' 10-1/2" (3.315m)
MID. 18' 1/2" (5.5m)
MID. 21' 11-3/4" (6.7m)
MAX. 23' 7-1/2" (7.2m)
CRANE SERVICE
[phone] www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

CRANE SPECIFICATIONS
BOOM
WIRE ROPE
- Filler wire, extra improved plow steel, pre-
Four section full power partially synchronized telescoping boom
formed, independent wire rope core, right regular lay.
of hexagonal box construction 34.8'~110.6' (10.6m~33.7m) with
3/4"(19 mm) 6x37 class
five sheaves,17-1/4" (0.438m) root diameter, at boom head. The
synchronization system consists of two telescope cylinders
HOOK BLOCKS
fitted with holding valves, an extension cable and retraction
1. 50 ton (45.4 metric ton) - 4 sheaves with swivel hook and
cable. Two easily removable wire rope guards, rope dead end
safety latch, for 3/4"(19mm) wire rope.
provided on right side of boom head. Boom telescope sections
2. 6.2 ton (5.6 metric ton) - Weighted hook with swivel and
are supported by wear pads both vertically and horizontally.
safety latch, for 3/4"(19mm) wire rope.
BOOM ELEVATION
- By a double acting hydraulic cylinder
with holding valve. Elevation -1.5
o
~80
o
, combination controls for HYDRAULIC SYSTEM
hand or foot operation. Boom angle indicator.
PUMPS
- Two variable piston pumps for crane functions.
JIB
- Box top section telescopes from lattice type base section
Tandem gear pump for steering, swing and optional equipment.
which stores alongside base boom section. 5
o
or 30
o
offset (tilt Powered by carrier engine. Pump disconnect for crane is
type). Single sheave,17-1/4"(0.438m) root diameter, at jib head.
engaged/ disengaged by rotary switch from operator's cab.
Jib length is 32.2 (9.8m) or 56.1' (17.1m).
CONTROL VALVES
- Multiple valves actuated by hand
AUXILIARY LIFTING SHEAVE
(SINGLE TOP) - Single
levers with integral pressure relief valves.
sheave, 17-1/4"(0.438m) root diameter. Mounted to main boom
head for single line work (stowable).
RESERVOIR
- 195 gallon (740 lit.) capacity. External sight
level gauge.
ANTI-TWO BLOCK
- Pendant type over-winding cut out
device with audio-visual (FAILURE lamp/BUZZER) warning
FILTRATION
- 26 micron return filter, full flow with bypass
system.
protection, located inside of hydraulic reservoir. Accessible for
easy replacement.
SWING
OIL COOLER
- Air cooled fan type.
Hydraulic axial piston motor driven through planetary swing
speed reducer. Continuous 360
o
full circle swing on ball bearing CAB AND CONTROLS
turntable at 2.4 rpm. Equipped with manually locked/released
swing brake. A swing lock (360
o
positive swing lock) for pick and Both crane and drive operations can be performed from one
carry and travel modes, manually engaged in cab.
cab mounted on rotating superstructure.
Left side, 1 man type, steel construction with sliding door
HOIST
access and safety glass windows opening at side, rear and
roof. Windshield glass window is shatter-resistant. Tilt-
MAIN HOIST
- Variable speed type with grooved drum driven
telescoping steering wheel. Adjustable control levers for swing,
by hydraulic axial piston motor through winch speed reducer.
boom hoist, boom telescoping, auxiliary hoist and main hoist.
Power load lowering and raising. Equipped with automatic
Control levers for swing and auxiliary hoist can change neutral
brake (neutral brake) and counterbalance valve. Controlled
positions and tilt for easy access to cab. Engine throttle knob.
independently of auxiliary hoist. Equipped with cable follower
Foot operated controls: boom hoist, boom telescoping, service
and drum rotation indicator.
brake and engine throttle.
DRUM
- Grooved 15-3/4"(0.400m) root diameter x 22-3/4"
Dash-mounted engine start/stop, monitor lamps, cigarette
(0.578m) wide. Wire rope: 623' of 3/4" diameter rope (190m of
lighter, parking brake switch, steering mode select switch,
19mm). Drum capacity: 905'(276m) 6 layers. Maximum line pull
pump engaged/disengaged switch, swing brake switch, and
(permissible): 14,272lbs. (6,474kg)*. Maximum line speed: 525
telescoping correction switches.
FPM (160m/min).
Instruments - Torque converter oil temperature, engine water
AUXILIARY HOIST
- Variable speed type with grooved drum
temperature, air pressure, fuel, speedometer, tachometer and
driven by hydraulic axial piston motor through winch speed
hour meter. Torque converter oil pressure and hydraulic oil
reducer. Power load lowering and raising. Equipped with
pressure are monitored and displayed on the AML-L display
automatic brake (neutral brake) and counterbalance valve.
panel.
Controlled independently from main hoist. Equipped with cable
follower and drum rotation indicator.
DRUM
- Grooved 15-3/4"(0.400m) root diameter x 22-3/4"
(0.578m) wide. Wire rope: 361' of 3/4" diameter rope (110 m
of 19mm). Drum capacity: 905'(276m) 6 layers. Maximum line
pull (permissible): 14,272 lbs. (6,474kg)*. Maximum line speed:
525 FPM (160m/min).
* Maximum permissible line pull may be affected by wire rope
strength.
2
CRANE SERVICE
[phone] www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

Tadano electronic LOAD MOMENT INDICATOR system
Operator's right hand console includes transmission gear
(AML-L) including:
selector, outrigger controls, sight level bubble, drive selector

Control lever lockout function
switch, swing free-lock selector switch, working light switch and

Load radius and/or boom angle preset function
ashtray. Swing lock lever and 3 way adjustable seat with high
(warning only)
back and seat belt.

Warning buzzer

Boom angle/boom length/jib offset angle/load
radius/rated lifting capacities/actual loads read out
NOTE:
Each crane motion speed is based on unladen

Ratio of actual load moment to rated load moment
conditions.
indication

Working condition register switch

External warning lamp

TADANO AML-L monitors outrigger extended length
and automatically programs the corresponding "Rated
Lifting Capacities" for crane duty in confined areas.
CARRIER SPECIFICATIONS
SUSPENSION
- Front: Rigid mounted to frame. Rear: Pivot
TYPE
- Rear engine, left hand steering, driving axle 2-way
mounted with hydraulic lockout cylinders.
selected type by manual switch, 4x2 front drive, 4x4 front and
rear drive.
BRAKE SYSTEMS
- Service: Air over hydraulic disc brakes
on all 4 wheels. Parking/Emergency: Spring applied-air
FRAME
- High tensile steel, all welded mono-box construction.
released brake acting on input shaft of front axle.
TRANSMISSION
- Electronically controlled full automatic
TIRES
- 29.5-25-22PR(OR)
transmission. Torque converter driving full powershift with
driving axle selector. 6 forward and 2 reverse speeds, constant
OUTRIGGERS
- Four hydraulic, beam and jack outriggers.
mesh.
Vertical jack cylinders equipped with integral holding valve.
3 speeds - high range - 2 wheel drive; 4 wheel drive
Each outrigger beam and jack is controlled independently from
3 speeds - low range - 4 wheel drive
cab. Beams extend to 23' 7-1/2" (7.2 m) center-line and retract
to within 10' 10-1/2" (3.315 m) overall width with floats.
TRAVEL SPEED
- 25 mph (40 km/h)
Outrigger jack floats are attached thus eliminating the need of
manually attaching and detaching them. Controls and sight
AXLE
- Front: Full floating type, steering and driving axle with
bubble located in upper structure cab.
planetary reduction. Rear: Pivot-mounted, steering and driving axle
Three outrigger extension lengths are provided with
with planetary reduction and non-spin rear differential.
corresponding "Rated Lifting Capacities" for crane duty in
confined areas.
STEERING
- Hydraulic power steering controlled by steering
Mid. Extension
18'1/2" center to center floats
wheel. Three steering modes available: 2 wheel front, 4 wheel
Mid. Extension
21'11-3/4" center to center floats
coordinated and 4 wheel crab.
Max. extension
23'7-1/2" center to center floats
ENGINE
Model
Mitsubishi 6D16-TLEA
Radiator
Fin and tube core, thermostat controlled
Type
Direct injection diesel
Fan, in.(mm)
Suction type, 6-blade, 23.6 (600) dia.
No. of cylinders
6
Starting
24 volt
Combustion
4 cycle, turbo charged and after cooled
Charging
24 volt system, negative ground
BoreXStroke, in.(mm)
4.646 X 4.528 (118X115)
Battery
2-120 amp. Hour
Displacement, cu. in (liters)
460 (7.545)
Compressor, air, CFM(l /min)
10.6 CFM (301) at 2,000rpm
Air inlet heater
24 volt preheat
Horsepower (kW)
Gross 247 (184) at 2,800rpm
Air cleaner
Dry type, replaceable element
Torque, Max. ft-lb (kgm)
521 (72) at 1,400rpm
Oil filter
Full flow with replaceable element
Capacity, gal.(liters)
Fuel filter
Full flow with replaceable element
Cooling water
3.4 (13)
Fuel tank, gal.(liters)
79.2 (300), right side of carrier
Lubrication
3.7 ~ 4.2 (14 ~ 16)
Cooling
Liquid pressurized, recirculating by-pass
Fuel
79.2 (300)
3
CRANE SERVICE
[phone] www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

-
Four section full power partially synchronized boom
-
Ratio of actual load moment to rated load moment indication
34.8'~110.6' (10.6 m~33.7 m)
-
Working condition register switch
-
Two stage stowable telescoping jib 32.2' (9.8 m) or 56.1' (17.1m)
-
External warning lamp
with 5
o
or 30
o
pinned offset (tilt type) with self storing pins -Tinted safety glass
-
Auxiliary lifting sheave (single top) stowable
-
Front windshield wiper and washer
-
Boom hoist foot control
-
Roof window wiper and washer
-
Boom telescoping foot control
-
Roof window lock warning
-
Boom angle indicator
-
Rear view mirrors (right and left side)
-
Variable speed main hoist with grooved drum, cable follower
-
Mirror for main and auxiliary hoists
and 623' of 3/4 cable
-
3 way adjustable seat with high back and seat belt
-
Variable speed Auxiliary hoist with grooved drum, cable
-
Tilt-telescoping steering wheel
follower and 361' of 3/4 cable
-
Neutral position adjustable control lever (swing and aux. hoist)
-
Drum rotation indicator (thumper type) main and auxiliary hoist
-
Cab floor mat
-
Tadano twin swing system
-
Cigarette lighter
-360
o
positive swing lock -Electric fan in cab
-
4 X 4 X 4 drive/steer
-
Back-up alarm
-
Disc Brakes
-
Low oil pressure/high water temp. warning device (visual)
-
Automatic rear axle oscillation lockout system
-
Rear steer centering light
-
Non-spin rear differential
-
Fenders
-
29.5-25-22PR (OR) tires
-
Air cleaner dust indicator
-
Independently controlled outriggers
-
Towing hooks-Front and rear
-
Self-storing outrigger pads
-
Lifting eyes
-
Three outrigger extension positions
-
Tool storage compartment
-
Outrigger extension length detector
-
Full instrumentation package
-
Outrigger hose protection
-
Pump disconnect in operator's cab
-
Mitsubishi 6D16-TLEA Turbo Charged after cooled engine
-
Air dryer
(247 HP) with exhaust brake
-
Water separator with filter
-
Electronic controlled Automatic transmission driven by torque
-
Flood lights and work lights
converter
-
Tire inflation kit
-
Engine over-run alarm
-
Hydraulic oil cooler
-
Complete highway light package
-
24 volt electric system
-
Anti-Two block device (overwind cutout)
-
50 ton (45.4 metric ton) 4 sheave hook block
-
Electronic crane monitoring system
-
6.2 ton (5.6 metric ton) hook with swivel
-
Tadano electronic load moment indicator system (AML-L)
-
Hook block tie down (front bumper)
including
-
Control lever lockout function
-
Working radius and/or boom angle and/or tip height preset
function (warning only)
-
Hydraulic oil driven cab heater and air conditioner
-
Warning buzzer
-
Propane heater (less tank)
-
Boom angle / boom length / jib offset angle / working radius /
rated loads / actual loads read out
HOISTING SPECIFICATIONS
LINE SPEEDS AND PULLS
DRUM WIRE ROPE CAPACITIES
F.P.M
m/min
Lbs.
kgf
Lbs.
kgf
Feet
Meters
Feet
Meters
Low
180
55
123.0
37.5
123.0
37.5
High
361
110
134.2
40.9
257.2
78.4
Low
197
60
145.3
44.3
402.5
122.7
High
394
120
156.5
47.7
559.0
170.4
Low
213
65
167.7
51.1
726.7
221.5
High
427
130
178.8
54.5
905.5
276.0
Low
230
70
High
460
140
DRUM DIMENSIONS
Low
246
75
Inch
mm
High
492
150
Root diameter
15-3/4"
400
Low
262
80
Length
22-3/4"
578
High
525
160
Flange diameter
25-3/8"
645
1
Developed by machinery with first layer of wire rope, but not
based on rope strength or other limitation in machinery or equipment.
2
Line speeds based only on hook block, not loaded.
3
Sixth layer of wire rope is not recommended for hoisting operations.
4
Permissible line pull may be affected by wire rope strength.
6
Layer
1st
2nd
3rd
Speed
1
6,040
6,133 12,292
Main and auxiliary drum grooved lagging
Line speeds2Line pulls 3/4" (19mm) wire rope
Available
1
Permissible
4
Rope per layer Total wire rope
Wire
rope
layer
Main or auxiliary hoist - 15'-3/4" (0.4m) drum
10,989 4,985 9,991 4,532
5th
6th3
4th
2
3
4
5
5,317 10,657 4,834
STANDARD EQUIPMENT
OPTIONAL EQUIPMENT
5,696 11,416 5,179
7,121 14,272 6,474
6,644 13,315
12,557
11,721
5,576
15,698
14,647
13,520
4
CRANE SERVICE
[phone] www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

Boom and jib geometry shown are for unloaded condition and machine standing level on firm
supporting surface. Boom deflection and subsequent radius and boom angle change must be
accounted for when applying load to hook.
Load radius from Axis of Rotation in Feet
Axis of Rotation
NOTE:
TR-500XL-3 WORKING RANGE CHART
Lifting Height in Feet
5
CRANE SERVICE
[phone] www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

TR-500XL-3 RATED LIFTING CAPACITIES (IN POUNDS)
A
34.8'
47'
60'
72'
85'
98'
110.6'
B(10.6m) (14.3m) (18.3m) (21.9m) (25.9m) (29.9m) (33.7m)
10' 100,000 88,200 68,000
12' 92,600 87,200 63,500 40,700 R W R W R W R W
15' 77,500 77,000 57,800 40,700 38,800 80o25.6 11,000 37.4 5,500 33.0 6,100 54.1 2,300
20' 59,700 59,200 47,400 40,700 38,000 32,300 75o38.8 9,200 49.7 4,900 48.6 5,000 68.5 2,200
25' 47,700 47,200 40,000 35,300 31,200 27,800 24,200 70
o
50.9 7,000 61.7 4,400 62.9 4,100 81.9 1,900
30' 38,600 33,900 29,800 26,200 23,300 21,000 65
o
62.3 5,500 72.5 3,800 76.9 3,500 94.4 1,800
35' 30,300 28,700 25,500 22,500 20,000 18,200 60
o
73.4 4,500 82.9 3,300 89.7 2,800 106.0 1,700
40' 23,700 22,500 22,400 19,600 17,300 15,800 55
o
83.7 3,700 92.3 2,900 102.0 2,300 116.0 1,600
45' 17,700 19,500 17,200 15,200 13,900 50o93.4 3,200 101.0 2,600 113.0 1,900 126.0 1,400
50' 14,400 15,700 15,200 13,500 12,300 45o102.0 2,600 109.0 2,300 123.0 1,600 134.0 1,300
55' 12,900 13,500 12,000 11,000 40
o
110.0 2,100 115.0 1,900 132.0 1,300 141.0 1,200
60' 10,600 11,400 10,800 9,700 35
o
117.0 1,700 121.0 1,600
65' 9,000 9,400 9,500 8,700
70' 8,100 8,100 7,900
75' 7,000 6,900 7,100 A: Boom length in feet
80' 6,200 6,400 B: Load radius in feet
85' 5,400 5,600 C: Minimum boom angle (deg.) for indicated length (no load)
90' 4,800 4,800 R: Load radius in feet
95' 3,900 W: Rated lifting capacity in pounds
100' 3,300
104' 2,500
C
A
34.8'
47'
60'
72'
85'
98'
110.6'
B(10.6m) (14.3m) (18.3m) (21.9m) (25.9m) (29.9m) (33.7m)
10' 100,000 88,200 68,000
12' 92,600 87,200 63,500 40,700 R W R W R W R W
15' 77,500 77,000 57,800 40,700 38,800 80o25.6 11,000 37.4 5,500 33.0 6,100 54.1 2,300
20' 59,700 59,200 47,400 40,700 38,000 32,300 75
o
38.8 9,200 49.7 4,900 48.6 5,000 68.5 2,200
25' 47,700 47,200 40,000 35,300 31,200 27,800 24,200 70
o
50.9 7,000 61.7 4,400 62.9 4,100 81.9 1,900
30' 34,100 33,600 29,800 26,200 23,300 21,000 65o62.3 5,500 72.5 3,800 76.9 3,500 94.4 1,800
35' 25,100 24,700 25,500 22,500 20,000 18,200 60
o
73.4 4,500 82.9 3,300 89.7 2,800 106.0 1,700
40' 19,300 18,700 20,000 19,600 17,300 15,800 55
o
83.7 3,700 92.3 2,900 102.0 2,300 116.0 1,600
45' 14,500 15,600 16,900 15,200 13,900 50
o
93.4 3,200 101.0 2,600 113.0 1,900 126.0 1,400
50' 11,500 12,800 13,600 13,500 12,300 45
o
102.0 2,100 108.0 1,800 123.0 1,400 134.0 1,100
55' 10,400 11,200 11,400 11,000 40o110.0 1,200 115.0 1,100
60' 8,400 9,100 9,500 9,700 35
o
65' 6,900 7,500 7,900 8,200
70' 6,100 6,600 6,800
75' 5,100 5,500 5,900 A: Boom length in feet
80' 4,700 5,000 B: Load radius in feet
85' 3,800 4,100 C: Minimum boom angle (deg.) for indicated length (no load)
90' 3,100 3,400 R: Load radius in feet
95' 2,700 W: Rated lifting capacity in pounds
100' 2,200
104' 1,800
C
5ooffset 30ooffset
30ooffset
ON OUTRIGGERS FULLY EXTENDED
360
o
ROTATION
5ooffset 30ooffset
110.6 (33.7m) Boom + 32.2
(9.8m) Jib
Boom
Angle
in
Degree
110.6 (33.7m) Boom + 56.1
(17.1m) Jib
0
o
0
o
5ooffset
ON OUTRIGGERS MID. EXTENDED 21'11-3/4" (6.7m) SPREAD
360
o
ROTATION
Boom
Angle
in
Degree
110.6 (33.7m) Boom + 32.2
(9.8m) Jib
110.6 (33.7m) Boom + 56.1
(17.1m) Jib
5ooffset 30ooffset
6
CRANE SERVICE
[phone] www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

TR-500XL-3 RATED LIFTING CAPACITIES (IN POUNDS)
A
B
10'
12' W R W R W
15' 5,500 33.0 6,100 54.1 2,300
20' 4,900 48.6 5,000 68.5 2,200
25' 4,400 62.9 4,100 81.9 1,900
30' 3,800 76.9 3,500 94.4 1,800
35' 3,300 89.7 2,800 106.0 1,700
40' 2,200 101.0 1,700 116.0 1,200
45' 1,100
50'
55'
60'
65'
70'
75' A: Boom length in feet
80' B: Load radius in feet
85' C: Minimum boom angle (deg.) for indicated length (no load)
90' R: Load radius in feet
95'
100'
104'
C
Boom length in feet
34.8' (10.5m)
47' (14.2m)
60' (18.2m)
72' (21.8m)
85' (25.8m)
98' (29.8m)
110.6' (33.6m)
NOTE: Load radiuses for jib operation are given for reference with the boom fully extended to 110.6' (33.7m).
Jib weight is 2,200 lbs. (1,000 kg).
Standard number of parts of line for outrigger operation should be according to the following table.
60' to 110.6'
(183 to 33.7)
4
6,200 lbs. (2,800 kg) shall be subtracted from the rated lifting capacity of main boom, when jib is attached to main boom
head.
473' to 60'
(14.3 to 18.3)
6
Single top
Jib
47'
(14.3m)
87,200
77,000
54,000
34,500
24,300
88,200
17,800
13,600
33,700
7,600
9,900
13,100
17,400
23,800
60'
47,400
(18.3m)
57,800
63,500
68,000
6,700
5,100
4,000
8,500
11,100
14,100
18,600
25,000
35,300
40,700
40,700
40,700
4,800
26,200
20,000
3,700
7,700
6,100
3,000
0
o
(25.9m)
38,800
15,400
12,100
9,600
38,000
31,200
2,000
2,600
3,200
4,100
5,200
6,400
8,100
10,100
27,800
32,300
1,700
12,800
16,200
20,000
23,300
27
o
2,300
3,000
3,700
4,800
5,900
7,200
8,800
10,700
13,200
15,800
18,200
110.6'
21,000
24,200
55o
50o
R
70o
65o
Boom
Angle
in
Degree
80o
75o
45o
25.6
38.8
50.9
62.3
73.2
83.3
92.7
60o4,100
2,500
1,400
11,000
9,200
7,000
W
37.4
49.7
61.7
72.5
82.9
92.0
100.0
5,500
The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-L) is based on the standard number of parts of line listed
in the chart.
Boom Length in Feet
(meters)
No. of parts of line
110.6' (33.7m) Boom + 56.1
(17.1m) Jib
30ooffset
110.6' (33.7m) Boom + 32.2
(9.8m) Jib
5ooffset5ooffset
R
360
o
ROTATION
ON OUTRIGGERS MID. EXTENDED 18' 1/2" (5.5m) SPREAD
34.8'
(10.6m) (33.7m)(29.9m)
98'85'
(21.9m)
72'
100,000
92,600
77,500
54,700
30ooffset
36,000
40o
35o
1
34.8'
(10.6)
9
34.8' to 47'
(10.6 to 14.3)
8
7
CRANE SERVICE
[phone] www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

WARNING AND OPERATING INSTRUCTIONS
FOR LIFTING CAPACITIES
GENERAL
10.
When making lifts at a load radius not shown, use the next
1.
RATED LIFTING CAPACITIES apply only to the machine as
longer radius to determine allowable capacity.
originally manufactured and normally equipped by TADANO
11.
Load per line should not exceed 11,400 lbs. (5,200kg) for
LTD. Modifications to the machine or use of optional
main winch and 12,300 lbs. (5,600kg) for auxiliary winch.
equipment other than that specified can result in a reduction
12.
Check the actual number of parts of line with LOAD
of capacity.
MOMENT INDICATOR (AML-L) before operation. Maximum
2.
Construction equipment can be hazardous if improperly
lifting capacity is restricted by the number of parts of line of
operated or maintained. Operation and maintenance of this
LOAD MOMENT INDICATOR (AML-L). Limited capacity is
machine must be in compliance with information in the
as determined from the formula, Single line pull for main
operation and maintenance manual supplied with the machine.
winch (11,400 lbs.) x number of parts of line.
If this manual is missing, order a replacement through
13.
The boom angle before loading should be greater to account
the distributor.
for deflection.
3.
The operator and other personnel associated with this
14.
The 34.8' (10.6m) boom length capacities are based on
machine shall fully acquaint themselves with the latest
boom fully retracted. If not fully retracted [less than 47'
American National Standards Institute (ANSI) safety
(14.3m) boom length], use the rated lifting capacities for the
standards for cranes.
47' (14.3m) boom length.
15.
Extension or retraction of the boom with loads may be
SET UP
attempted within the limits of the RATED LIFTING
1.
Rated lifting capacities on the load chart are the maximum
CAPACITIES. The ability to telescope loads is limited by
allowable crane capacities. They are based on the machine
hydraulic pressure, boom angle, boom length, crane
standing level on a firm supporting surface under ideal job
maintenance, etc.
conditions. Depending on the nature of the supporting
16.
For lifting capacity of single top, reduce the rated lifting
surface, it may be necessary to have structural supports
capacities of relevant boom by the mass of the main hook
under the outrigger floats or tires to spread the loads to a
block. Capacities of single top shall not exceed 12,300 lbs.
larger surface.
(5,600 kg) including main hook.
2.
For outrigger operation, outriggers shall be properly extended
17.
When erecting and stowing jib, be sure to retain it by hand or
with tires free of supporting surface before operating crane.
by other means to prevent its free movement.
18.
6,200 lbs. (2,800 kg) shall be subtracted from the rated lifting
OPERATION
capacities of the main boom, when jib is attached to main
1.
Rated lifting capacities have been tested to and meet
boom head. Jib mass is 2,200 lbs. (1,000 kg).
minimum requirements of SAE J1063-Cantilevered Boom
19.
Use Anti-two block (OVERWIND CUTOUT) disable switch
Crane Structures Method of Test.
when erecting and stowing jib and when stowing hook block.
2.
Rated lifting capacities do not exceed 85 % of the tipping
While the switch is pushed, the hoist does not stop, even
load on outriggers fully extended as determined by SAE
when overwind condition occurs.
J765-Crane Stability Test Code.
20.
For boom length with 32.2' (9.8 m) jib, rated lifting capacities
Rated lifting capacities for partially extended outriggers are
are determined by loaded boom angle only in the column
determined by this formula, Rated Lifting Capacities
headed 110.6' (33.7m) boom + 32.2' (9.8m) jib. For boom
=(Tipping Load Ð 0.1 x Tip Reaction)/1.25.
length with 56.1' (17.1m) jib, rated lifting capacities are
3.
Rated lifting capacities above bold lines in the chart are
determined by loaded boom angle only in the column headed
based on crane strength and those below, on its stability.
110.6' (33.7m) boom + 56.1' (17.1m) jib. For angles not
They are based on actual load radius increased by boom
shown, use the next lower loaded boom angle to determine
deflection.
allowable capacity
4.
The weight of load handling device such as main hook block
21.
When lifting a load by using jib (aux. winch) and boom (main
(950 lbs. for 50 ton capacity), auxiliary hook block (330 lbs.
winch) simultaneously, do the following:
for 6.2 ton capacity), slings, etc., must be considered as part

Enter the operation status as jib operation, not as boom
of the load and must be deducted from the lifting capacities.
operation.
5.
Rated lifting capacities are based on freely suspended loads

Before starting operation, make sure that mass of load is
and make no allowance for such factors as the effect of wind,
within rated lifting capacity for jib.
sudden stopping of loads, supporting surface conditions,
inflation of tires, operating speeds, side loads, etc. Side pull
on the boom or jib is extremely dangerous.
6.
Rated lifting capacities do not account for the effect of wind
DEFINITIONS
on a lifted load or boom. Rated lifting capacities and boom
1.
Load Radius: Horizontal distance from a projection of the
length shall be appropriately reduced, when wind velocity
axis of rotation to supporting surface before loading to the
exceeds 20 mph (9 m/sec.).
center of the vertical hoist line or tackle with load applied.
7.
Rated lifting capacities at load radius shall not be exceeded.
2.
Loaded Boom Angle: The angle between the boom base
Do not tip the crane to determine allowable loads.
section and the horizontal, after lifting the rated lifting
8.
Do not operate at boom lengths, radii, or boom angle, where
capacity at the load radius.
no capacities are shown. Crane may overturn without any
3.
Working Area: Area measured in a circular arc about the
load on the hook.
centerline of rotation.
9.
When boom length is between values listed, refer to the
4.
Freely Suspended Load: Load hanging free with no direct
rated lifting capacities of the next longer and next shorter
external force applied except by the hoist line.
booms for the same radius. The lesser of the two rated lifting
5.
Side Load: Horizontal side force applied to the lifted load
capacities shall be used.
either on the ground or in the air.
8
CRANE SERVICE
[phone] www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

TR-500XL-3 RATED LIFTING CAPACITIES (IN POUNDS)
A : Minimum boom angle (deg.) for indicated length (no load)
Boom length in feet Working area
Standard number of parts of line for outrigger operation should be according to the following table.
WARNING AND OPERATING INSTRUCTIONS
FOR ON RUBBER LIFTING CAPACITIES
1.
Rated lifting capacities on rubber are in pounds and do not exceed
6.
Over front operation shall be performed within two degrees in front of
75 % of tipping loads as determined by SAE J765-Crane Stability
chassis.
Test Code.
7.
On rubber lifting with "jib" is not permitted. Maximum permissible
2.
Rated lifting capacities shown in the chart are based on condition that
boom length is 85 ft. (25.9 m).
crane is set on firm level surfaces with axle oscillation lockout
8.
When making lift on rubber (stationary), set parking brake.
applied. Those above bold lines are based on tire capacity and those
9.
For creep operation, boom must be centered over front of machine,
below, on crane stability. They are based on actual load radius
swing lock engaged, and load restrained from swinging. Travel slowly
increased by tire deformation and boom deflection.
and keep the lifted load as close to the ground as possible, and
3.
If the axle oscillation lockout cylinders contain air, the axle will not be
especially avoid any abrupt steering, accelerating or braking.
locked completely and rated lifting capacities may not be obtainable.
10.
Do not operate the crane while carrying the load.
Bleed the cylinders according to the operation, safety and
11.
Creep is motion for crane not to travel more than 200 ft. (60 m) in any
maintenance manual.
30 minute period and to travel at the speed of less than 1 mph (1.6
4.
Rated lifting capacities are based on proper tire inflation, capacity
km/h).
and condition. Damaged tires are hazardous to safe operation of
12.
For creep operation, set drive select switch to "4-WHEEL (Lo)" and
crane.
set gear shift lever to "1".
5.
Tires shall be inflated to correct air pressure.
0
o
62.3' (19.0m)
85' (25.9m)
36.1' (11.0m)
0
o
A
Over
front
13,700
23,300
Stationary
360
o
Rotation
Boom Length in Feet
85'
(25.9m)
60.0'
(18.3m)
27,000
34.7'
(10.7m)
24,000
33,200
34,200
14,800
49,600
(10.7m)
34.7' 60.0'
(18.3m)
Approx. 2o
60'
65'
70'
The lifting capacity data stored in the LOAD MOMENT INDICATOR (AML-L)
is based on the standard number of parts of line listed in the chart.
Boom Length in Feet
(meters)
No. of parts of line 6
(10.6)
34.8'
4
NOTE:
34,000
34,000
28,000
48,300
41,700
16,500
16,500
15,500
25,700
40'
45'
50'
55'
Load
Radius
in
Feet
10'
30'
35'
12'
15'
20'
25'
4,800
(25.9m)
13,500
16,500
16,500
22,400
15,800
11,600
6,600
22,900
8,700 10,400
8,100
6,500
5,000
3,900
3,100
2,300
10,300
20,100
7,000
5,500
8,800
9,400
Tires
29.5-25-22PR
6,600
4,800
1
56
o
6,500
(18.3m)
Air Pressure
60 psi. (4.2kgf/cm
2
)
14,800
13,300
10,400
8,100
14,800
14,800
14,800
3,900
3,100
2,300
(25.9m)
85'
15,100
19,300
11,600
8,700
30,500
5,000
43
o
34.8' to 85'
(10.6 to 25.9)
0
o
Single top
TIRE : 29.5-25-22PR
60.0'
Creep
ON RUBBER
Boom Length in Feet
Over Front
85'
Over Front
34.7'
Boom Length in Feet
30,500
25,100
(10.6m)
34,100
33,200
44,000
55,700
4,6003,100
3,000
1,70075' 1,700
Rear
360o
9
CRANE SERVICE
[phone] www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880

WARNING AND OPERATING INSTRUCTIONS
FOR USING THE LOAD MOMENT INDICATOR (AML-L)
1.
When operating crane on outriggers:

When a load is lifted in the front position and then

Set P.T.O. switch to "ON".
swung to the side area, make sure the value of the

Press the outrigger mode select key to register for the
LOAD MOMENT INDICATOR (AML-L) is below the
outrigger operation. Press the set key, then the 360
o
lifting capacity.
outrigger mode indicative symbol changes from
(2)
For creep operation :
flickering to lighting.

The creep capacities are attainable only when boom

Press the boom mode select key to register the boom
is in the straight forward position of chassis and the
mode, then the boom mode indicative symbol changes
over front position symbol is on. If boom is not in the
from lighting to flickering. Each time the boom mode
straight forward position of chassis, never lift load.
select key is pressed, the mode changes. Press the set
3.
A swing dose not automatically stop even if the crane
key to select the status that corresponds to the actual
becomes overloaded.
state of the boom, then the boom mode indicative
4.
During crane operation, make sure that the displays on
symbol changes from flickering to lighting.
front panel are in accordance with actual operating

When erecting and stowing jib, select the status of jib
conditions.
set (jib state indicative symbol flicker).
5.
The displayed values of LOAD MOMENT INDICATOR
2.
When operating crane on rubber:
(AML-L) are based on freely suspended loads and

Set P.T.O. switch to "ON".
make no allowance for such factors as the effect of

Press the on-tire mode select key. The on-tire mode
wind, sudden stopping of loads, supporting surface
indicative symbol comes on. Each time the on-tire
conditions, inflation of tire, operating speed, side loads,
mode select key is pressed, the mode changes.
etc. For safe operation, it is recommended when
Select the creep operation, the on-tire mode
extending and lowering boom or swinging, lifting loads
indicative symbol flicker.
shall be appropriately reduced.

Press the boom mode select key to register the boom
6.
LOAD MOMENT INDICATOR (AML-L) is intended as
mode.
an aid to the operator. Under no condition should it be
However, pay attention to the following :
relied upon to replace use of capacity charts and
(1)
For stationary operation :
operating instructions. Sole reliance upon LOAD

The front capacities are attainable only when the over
MOMENT INDICATOR (AML-L) aids in place of good
front position symbol comes on. When the boom is
operating practice can cause an accident. The operator
more than 2 degrees from centered over front of
must exercise caution to assure safety.
chassis, 360
o
capacities are in effect.
TR-500XL-3 Axle weight distribution chart
Basic standard machine includes:
34.8'~ 110.6' (10.6 m ~ 33.7 m) 4-section boom
32.2', 56.1'(9.8 m, 17.1 m) 2-stage jib
Main hoist with 623' (190 m) of 3/4" (19 mm)
diameter wire rope
Auxiliary hoist with 361' (110 m) of 3/4" (19 mm)
diameter wire rope
50 ton (45.4 metric ton) hook block
6.2 ton (5.6 metric ton) hook ball
Auxiliary lifting sheave (single top)
Mitsubishi 6D16-TLEA engine
29.5-25-22PR(OR) tires
Remove:
1.
32.2', 56.1' (9.8 m, 17.1 m) 2-stage jib
-3,740
+1,540
-,1000
-1,697
+697
2.
50 ton (45.4 metric ton) hook block
-1,760
+810
-431
-799
+368
3.
6.2 ton (5.6 metric ton) hook ball
+144
-474
-150
+65
-215
4.
Auxiliary lifting sheave (single top)
-348
+220
-58
-158
+100
5.
29.5-25-22PR (OR) tires
-3,495
-3,495
-3,172
-1,586
-1,586
-330
-128
Kilograms
-6,990
GVW Front Rear
Pounds
GVW Front
45,69088,200
-2,200
-950
Rear
19,28020,72040,00042,510
10
CRANE SERVICE
[phone] www.reliablecraneservice.com 260 North Smith Ave. Corona, CA 92880