Remcor DB150 User manual

PRINTEDIN U.S.A
âREMCORINC:
ICE/BEVERAGE
DISPENSER
MODELS:DB150,
DB150-B,DB150-BC
DB150-Z
Operator’sManual
PartNo.91328
May1997
Revision D
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

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TABLEOFCONTENTS
Page...........................................................................
SAFETY PRECAUTIONS1...................................................
GENERALDESCRIPTION1..................................................
*CABINETOPTIONS2.......................................................
INSTALLATIONINSTRUCTIONS3............................................
GATERESTRICTORPLATE5............................................
ADJUSTMENT5........................................................
MAINTENANCE9...........................................................
DAILY(ORAS REQUIRED)9.............................................
WEEKLY(ORAS REQUIRED)9..........................................
MONTHLY9............................................................
START-UP AND OPERATINGINSTRUCTIONS9...........................
CLEANING INSTRUCTIONS9................................................
DISPENSER(ALL MODELS)9...........................................
COLDPLATE(-BCMODELS)10...........................................
BEVERAGE SYSTEM(-B,-BCMODELS)10................................
TROUBLESHOOTING GUIDE12...............................................
BLOWNFUSE OR CIRCUITBREAKER12..................................
GATEDOES NOTOPEN.12...............................................
GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.12...........
GATEOPENS.AGITATOR DOES NOT TURN.12............................
ICEDISPENSES CONTINUOUSLY.12......................................
SLUSHYICE.WATERIN HOPPER.12......................................
BEVERAGES DONOTDISPENSE 12......................................
BEVERAGES TOO SWEET.12............................................
BEVERAGES NOTSWEETENOUGH.12...................................
BEVERAGES NOTCOLD(UNITSWITHBUILT-IN COLDPLATE).12...........
DB150 PARTSLIST15........................................................
WARRANTY18..............................................................

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LISTOF FIGURES
FIGURE1.SINKDRAINASSEMBLY3.....................................
FIGURE2. INSTALLATIONINSTRUCTIONS P/N27065 ICEDIVERTER4.....
FIGURE3.GATERESTRICTORPLATE5..................................
FIGURE4.MOUNTINGTEMPLATEDB150 “BC” “BCZ”UNITS6.............
FIGURE5.MOUNTINGTEMPLATEDB150 “B AND Z”UNITS7..............
FIGURE6.PLUMBINGDIAGRAM“-B”MODELS8..........................
FIGURE7.PLUMBINGDIAGRAM“-BC”MODELS.9........................
FIGURE8.WIRINGDIAGRAMDB150-BDISPENSER14.....................
FIGURE9.WIRINGDIAGRAMDB150-BC DISPENSER15....................
FIGURE10.DISPENSINGLEVERS AND SWITCHES 17......................
FIGURE11.GATE SOLENOIDASSEMBLY18...............................
LISTOF TABLES
TABLE1.SPECIFICATIONS2............................................
Manufactured UnderOne orMore of the Following PatentNumbers:3,211,336,3,274,792,3,393,839,
3,517,860,3,739,842,4,215,803,4,227,377,4,300,359,4,346,824
Canadian PatentNumbers912,514 (10/72),936,855 (11/73),4,429,543,4,921,149
OtherPatentsPending

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SAFETY PRECAUTIONS
Always disconnectpowertothe dispenserbeforeservicing orcleaning.
Neverplace handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rotation
occursautomaticallywhen the dispenserisenergized!
Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates
contamination ofice.To ensurecontinued protection and sanitation,observethe following:
ALWAYS be surethe removablelidisproperlyinstalled to preventunautho-
rized access tothe hopperinteriorand possiblecontamination ofice.
ALWAYS be surethe upperand lowerfrontpanelsaresecurelyfastened.
ALWAYS keep area around the dispenserclean oficecubes.
CAUTION:Dispensercannotbeusedwithcrushed orflakedice.
Use ofbaggedice, which has frozenintolarge chunks,canvoidwarranty.Thedispenser
agitatorisnotdesignedto be anice crusher.Use oflarge chunks ofice which“jamup”
insidethehopperwill cause failureof the agitator motorand damagetothehopper. Ifbaggedice
isused, itmustbe carefully and completelybrokenintosmall, cube-sized pieces beforefilling into
thedispenserhopper.
GENERALDESCRIPTION
The 3030 seriesofice dispensers solveice and beverage service needsinthe sanitary,spacesaving,economi-
calway.Designed tobemanualfilled withicefromanyremoteice-making source, these dispenserswill dis-
pensecubes(up to 1-1/4? insize),cubeletsand hard-chipped orcracked ice;and in addition,severalflavorsof
post-mixbeverages.“B”models contain beverage faucetsonlyand mustbe supplied withcold product from
anyremotecold plate or refrigerated soda factory.
“BC”unitsinclude faucetsand cold platesand are designed tobesupplied directlyfromsyrup tanks and carbo-
nator,with no additionalcooling required.
IMPORTANT:Fordispensing Scotsman“pellet”styleice (ModelMH750 Ice makers),REMCORâpart
number27065 Ice Diverter mustbeinstalledonthedispenser.(See INSTALLATIONINSTRUCTIONS
Figure 2).

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Table 1.Specifications
Model:DB150
IceStorage:150 lbs.
MaximumNumberofFaucetsAvailable:NotAvailable
Built-inColdPlate:No
Electrical:120/1/60
Dimensions:22?Wx29-3/4?Dx34-3/16?H
Model:DB150*-B
IceStorage:150 lbs.
MaximumNumberofFaucetsAvailable:6
Built-inColdPlate:No
Electrical:120/1/60
Dimensions:22?Wx29-3/4?Dx34-3/16?H
Model:DB150*-BC
IceStorage:150 lbs.
MaximumNumberofFaucetsAvailable:6
Built-inColdPlate:Yes
Electrical:120/1/60
Dimensions:22?Wx29-3/4?Dx34-3/16?H
Model:DB150Z,-BZ,-BCZ
IceStorage:150 lbs.
MaximumNumberofFaucetsAvailable:6
Built-inColdPlate:Yes
Electrical:120/1/60
Dimensions: IceOnlyand BUnits22?Wx21?Dx34-3/16?H
BCunits22?Wx22-1/4?Dx36-3/16?H
*CABINETOPTIONS
E-NeutralBeige Baked EnamelFinishwithWood GrainVinyl-clad UpperFrontPanel
S-All Stainless Steel
W-WhiteBaked EnamelFinish

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INSTALLATION INSTRUCTIONS
NOTE:This equipmentmustbeinstalledwithadequatebackflowprotection tocomplywithfederal,
state,and localcodes.
Note:Waterpipe connections and fixtures directly connectedtoapotablewatersupply shall be sized,
installedand maintainedaccording to Federal, State and LocalLaws.
1.Locatethe dispenserindoorsonalevelcountertop.Unpack the four (4)legsand install themintothe
threaded holesprovided inthe bottomof the unit. The installermustprovide flexibilityinthe productand
utilitylinesto permitshifting the position of the dispensersufficientlytoclean the area beneathit.
2.Utilities:DB150 Model-The electricalpowercord and dispenserdrain(3/4FPT)arelocated at the rearof
the unit. DB150 -B,-BCModel-All utilitiesarerouted out the bottomof the unit. See “Mounting Template”
Figure5forlocating the required clearance holesinthe counterforthese utilitylines.
3.Connect the draintube to an open drain.ForDB150 models, the drainline sizemustbe 3/4? IPS (orequal)
and mustcontinuouslypitch downward awayfromthe unitand containno“traps”orimproperdrainage will
result.
SINK DRAIN ASSEMBLY
-B, -BC MODELS
A.Usetube,clamp and insulation provided to assemble drain.
B.To assure properdrainage,do notallow“trap”toformin drainline.Besure drainline runsflatwith
bottomofdispenser.(See figure below.)
DRAINLINE
STAINLESS STEELELBOW
DRAINTUBE PROVIDED
WITH DISPENSER
DISPENSER BOTTOM
FIGURE1.SINK DRAIN ASSEMBLY
4.“-B”,“-BC”models:connect the beverage systemproductlinesasindicated in“B”and “BC”units,page
NOTAG.Thiswork should be done bya qualified serviceperson.Notethat the hosesaremarked with
numbers1through 6 forsyrup connectionsand “CW”forcarbonated waterconnection.
5.Clean the hopperinterior (see CLEANINGINSTRUCTIONS).
6.CONNECT THE POWER CORD TOA120 VOLT,60 CYCLE,3-WIREgrounded receptacle.

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GATEMOUNTINGPLATE
STORAGEHOPPER
ICEDIVERTER
ICECHUTE
GASKET
10-32 WASHER
10-32 NUT
APPLYRTVTOTHIS SURFACE
TOSEAL TOHOPPERGATE
MOUNTINGPLATE
FLANGE EXTENDSINTOSTORAGE
HOPPERTHROUGHGATEOPENING
FIGURE2. INSTALLATIONINSTRUCTIONS P/N27065 ICEDIVERTER

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GATERESTRICTORPLATE
CAUTION:Disconnectpowerto dispenserbeforeinstalling,removing oradjusting
restrictor.
INSTALL PLATEON
STUDSAS SHOWN
FIGURE3. GATERESTRICTORPLATE
ADJUSTMENT
Thisdispenserisprovided with a gaterestrictorplateinstalled init’shighestposition.Thisplate adjuststhe rate
oficeflowfromthe dispenser. In applicationsusing buckets,carafesorotherlarge containers, the platemaybe
removed entirelyformaximumiceflow.Forglassesand cups, the platemaybe adjusted downwardtoreduce
the flowofice.The bestposition dependson the type ofice being used and the sizecontainerand mustbe
found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,sliding the re-
strictorplatetothe desired position and re-tightening the nuts.
If the dispenserfailsto dispensethe icewhen operating,check that the hopperhasiceinitand thatpoweris
being supplied tothe unit. If the problempersists,check the following:
1.Determine if the agitatorisrotating (check forthe sound oficemovementinthe hopper).
2.Observewhetherthe gateisopening.

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14-IN.4-IN.
4 1/2-IN.
1 1/32-IN.
9 29/32-IN.
*1 1/8-IN.
16 1/4-IN.
*18 3/4-IN.
29 3/4-IN.
W/SINKS
*19 3/4-IN.
22-IN.
*1 1/8-IN.
5/16-DIA.
OUTLINE
OFUNIT
OPTIONAL:
FRONTOPENING
FOR BEVERAGE
AND UTILITIES
NOTE:Shadedareas indicateopeningsincabinetbottomneededforutilities
and beveragetubing.
*Legmounting locationsfor ref.(5/16--18 threads)
22 1/4-IN.
BCZ
MODELS
FIGURE4.MOUNTINGTEMPLATEDB150-BC AND BCZ

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14-IN.4-IN.
4 1/2-IN.
1 1/32-IN.
*1 1/8-IN.
16 1/4-IN.
*18 3/4-IN.
29 3/4-IN.
*19 3/4-IN.
22-IN.
*1 1/8-IN.
5/16-DIA.
OUTLINE
OFUNIT
NOTE:Shadedareas indicateopeningsincabinetbottomneededforutilities
and beveragetubing.
*Legmounting locationsfor ref.(5/16--18 threads)
21-IN.
FIGURE5.MOUNTINGTEMPLATEDB150-B AND Z