Remcor DB200 User manual

ICE/BEVERAGE DISPENSER
MODELSDB200/220/275S
DB200/220/275S-B
DB200/220/275S-BC
DB200/220/275S-KBC
Operator’sManual
PRINTEDIN U.S.A
âREMCORINC:1993--97
PartNo.91679
May1997
Revision E
THISDOCUMENTCONTAINSIMPORTANTINFORMATION
ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

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TABLEOFCONTENTS
Page
SAFETY PRECAUTIONS1...................................................
GENERALDESCRIPTION1..................................................
INSTALLATIONINSTRUCTIONS2............................................
MAINTENANCE11...........................................................
CLEANING INSTRUCTIONS11................................................
TROUBLESHOOTING GUIDE14...............................................
WARRANTY22..............................................................
LISTOF FIGURES
FIGURE1. GATERESTRICTORPLATE3..................................
FIGURE2.MOUNTINGTEMPLATE4.....................................
FIGURE3.MOUNTINGTEMPLATE5.....................................
FIGURE4.BEVERAGE SYSTEMSCHEMATIC-BMODEL 6.................
FIGURE5.BEVERAGE SYSTEMSCHEMATIC-BCMODEL 7................
FIGURE6.PLUMBINGSCHEMATIC6FAUCETS8.........................
FIGURE7.PLUMBINGSCHEMATIC8FAUCETS9.........................
FIGURE8.PLUMBINGSCHEMATIC10 FAUCETS10........................
FIGURE9.WIRINGDIAGRAMICEONLY AND “B”MODELS15...............
FIGURE10.WIRINGDIAGRAM“C”AND “K”MODELS16.....................
FIGURE11.SOLENOIDASSEMBLY AND PARTSLIST17....................
FIGURE12.EXPLODEDASSEMBLY(UPPERAND PARTSLIST)18...........
FIGURE13.EXPLODEDVIEW(LOWERAND PARTSLIST)19................
FIGURE14.MOTORASSEMBLYDETAILAND PARTSLIST20................
LISTOF TABLES
TABLE1.SPECIFICATIONS2............................................
Manufactured UnderOne or More of the following PatentNumbers:3,211,336,3,274,792,3,393,839,3,517,860
3,739,842,4,215,803,4,227,377,4,300,359,4,346,824
Canadian PatentNumbers912,514(10/72),936,855 (11/73),4,429,543,4,921,149
OtherPatentsPending

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SAFETY PRECAUTIONS
Always disconnectpowertothe dispenserbeforeservicing orcleaning.
Neverplace handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rotation
occursautomaticallywhen the dispenserisenergized!
Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates
contamination ofice.Toinsurecontinued protection and sanitation,observethe following
ALWAYS be surethe removablelidisproperlyinstalled to preventunautho-
rized access tothe hopperinteriorand possiblecontamination ofice.
ALWAYS be surethe upperand lowerfrontpanelsaresecurelyfastened.
ALWAYS keep area around the dispenserclean oficecubes.
CAUTION:Dispensercannotbeusedwithcrushed orflakedice.
Use ofbaggedice which has frozenintolarge chunks canvoidwarranty.Thedispenser
agitatorisnotdesignedto be anice crusher.Use oflarge chunks ofice which“jamup”
insidethehopperwill cause failureof the agitator motorand damagetothehopper. Ifbaggedice
isused, itmustbe carefully and completelybrokenintosmall, cube-sized pieces beforefilling into
thedispenserhopper.
GENERALDESCRIPTION
The Remcor“DB”seriesofice dispensers solveyourice and beverage service needsinasanitary,spacesav-
ing,economical way.Designed tobemanuallyfilled withicefromanyremoteicemaking source, these
dispenserswill dispensecubes(up 1-1/4”insize),cubeletsand hard-chipped orcracked ice.
“B”modelsalsocontain beverage faucetsand mustbe supplied withcold product fromanyremotecold plate or
refrigerated soda factory.
“BC”unitsinclude bothfaucetsand cold platesand are designed tobesupplied direct fromsyrup tanks and car-
bonator,with no additionalcooling required.
Table 1.Specifications
Model:DB200SDB220SDB275S
IceStorage:200 lbs.220 lbs.275 lbs.
MaximumNumberofFaucetsAvailable:N/AN/AN/A
Built-inColdPlate:NoNoNo
Dimension:30Wx30Dx33H30Wx30Dx36H30Wx30Dx40H
Model:DB200S-BDB220S-BDB275S-B
IceStorage:200 lbs.220 lbs.275 lbs.
MaximumNumberofFaucetsAvailable:10 10 10
Built-inColdPlate:NoNoNo
Dimension:30Wx30Dx33H30Wx30Dx36H30Wx30Dx40H
Model:DB200S-BC DB220S-BC DB275S-BC
IceStorage:200 lbs.220 lbs.275 lbs.
MaximumNumberofFaucetsAvailable:10 10 10
Built-inColdPlate:YesYesYes
Dimension:30Wx30Dx33H30Wx30Dx36H30Wx30Dx40H
Electrical(forall models)120V,1ph., 5.5Amps
DrainConnection 7/8ID Hose

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ICEMAKER
REMCOR“K”ModelIce/Beverage dispensersare designed to be used with one ofseveraltype top mountice-
makers.Thismustbe obtained fromthe appropriatemanufacturer.
Check withyourREMCORSalesCoordinatorforalistoficemakerkitsavailable.This kitwill contain partsand
instructionsnecessarytoconnect the icemakertothe ice dispenser.
INSTALLATIONINSTRUCTIONS
1.The ice dispensermustbe sealedtothe counter.The template drawing (See Figure 2)indicatesopenings
whichmustbe cutinthe counter.Locatethe desired position forthe dispenser, then markthe outline di-
mensionson the counterusing the template drawings.Cutopeningsinthe counter.
Applyacontinuousbead ofNSFInternational(NSF)listed silastic sealant(Dow732 orequal)approximate-
ly1/4”inside of the unitoutline dimensionsand around all openings.Then position the uniton the counter
withinthe outline dimensions.All excess sealantmustbe wiped awayimmediately. On“BC”Models, the
sinkis shipped loose and isnot tobesealed.Thisisneeded forinstallation of the beverage systemand for
service.
2.“BC”Modelbeverage connectionsaremade inthe frontof the unit. Withthe lowerpanelremoved using
the plumbing schematics (See Figures6,7,or8)orschematicon the rearof the panelto determine syrup
and waterconnections.
3.Carefullypull the beverage tubes,drainline and powercordthrough the large opening inthe bottomof the
unit.
4.“K”Modelsonly: Install icemakeraccording toinstructions supplied withkitand manufacturer’sinstructions
supplied withicemaker.
5.Connect the draintube to an open drain.Ifadditionalpiping isrequired,itmustbe 3/4”IPS (orequal)and
mustpitch downward awayfromthe unit forproperdrainage.
6.Connect the beverage systemproductlinesasindicated (See Figures4 or5).Thiswork should be done by
a qualified service person.
7.Clean the hopperinterior (See CLEANING INSTRUCTIONSon pages11 through NOTAG).
8.Connect the powercordtoa115volt, 60 cycle,3-wire grounded receptacle.All electrical wiring mustcon-
form to nationaland localelectricalcodes.

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GATERESTRICTORPLATE
CAUTION:Disconnectpowerto dispenserbeforeinstalling,removing oradjusting
restrictor.
FIGURE1. GATERESTRICTORPLATE
ADJUSTMENT
Thisdispenserisprovided with a gaterestrictorplate(Figure1),installed initshighestposition.Thisplate ad-
juststhe rate oficeflowfromthe dispenser. In applicationsusing buckets,carafesorotherlarge containers, the
platemaybe removed entirelyfor maximumiceflow.Forglassesand cups, the platemaybe adjusted down-
wardtoreducethe flowofice. the bestposition dependson the type ofice being used and the sizecontainer
and mustbe found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,
sliding the restrictorplatetothe desired position and re-tightening the nuts.
If the dispenserfailsto dispensethe icewhen operated,check that the hopperhasiceinitand thatpoweris
being supplied tothe unit. If the problempersists,refertotroubleshooting guide on (page 14).

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NOTE:SHADED AREAINDICATEOPENINGS
IN CABINETBOTTOMNEEDEDFOR
UTILITIES AND BEVERAGETUBING
27 3/4-IN.1 1/8-IN. 1 1/8-IN.
20 3/4-IN.
30-IN.
14-IN.
8 5/8-IN.
17-IN.6 1/2-IN.
30-IN.
3/8DIA.HOLE(4)PLCS
FIGURE2.MOUNTINGTEMPLATE

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NOTE:SHADED AREAINDICATEOPENINGS
IN CABINETBOTTOMNEEDEDFOR
UTILITIES AND BEVERAGETUBING
27-3/4-IN.
1-1/8-IN.
20 -3/4-IN.
30-IN.
14-IN.
30-IN.
8-IN.
FRONT
7-IN.
23-IN.
7-15/16IN.
4-1/2IN.
1-1/8-IN.
BACK
REMOVABLE
SINK
3/8DIA.HOLE(4)PLCS
FIGURE3.MOUNTINGTEMPLATE

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FIGURE 4. BEVERAGE SYSTEM SCHEMATIC

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FIGURE 5. BEVERAGE SYSTEM SCHEMATICE -BC MODEL

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NOTE:1)TOSERVICECOLDPLATEINLET FITTINGS,SINK HASTOBEREMOVED.
TOREMOVE,DISCONNECTSINK DRAIN CONNECTIONS,THENLIFT
TWO(2)SIDEMOUNTINGPINSAND PULL SINK FORWARD.REVERSE
TORECONNECT.
2)MAKE SUREALL DRAIN CONNECTIONSARE PROPERLY POSITIONED
FOR DRAININGAFTERSERVICE,BEFORE PANELSAREINSTALLED.
3)DONOTUSE INLETS.
FIGURE6.PLUMBINGSCHEMATIC6FAUCETS