Renault Duster 2007 User manual

© Renault s.a.s 2007
"The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The procedures may be modified as a result of changes introduced by the manufacturer in
the production of the various component units and accessories from which the vehicles are
constructed".
All rights reserved by Renault.
Copying or translating, in part or in full, of this document or use of the service part reference
numbering system is forbidden without the prior written authority of Renault.
NOVEMBER 2009 EDITION ANGLAISE
X79
0General vehicle information
01A VEHICLE MECHANICAL SPECIFICATIONS
01C VEHICLE BODYWORK SPECIFICATIONS
02A LIFTING EQUIPMENT
03B COLLISION
04B CONSUMABLES - PRODUCTS

DUSTER - Chapitre 0
Contents
Pages
DUSTER - Chapitre 0ContentsPages
01A VEHICLE MECHANICAL SPECIFICATIONS
Vehicle: Specifications 01A-1
01C VEHICLE BODYWORK SPECIFICATIONS
Vehicle: Identification 01C-1
Vehicle panel gaps:
Adjustment value 01C-2
02A LIFTING EQUIPMENT
Vehicle:Towing and lifting 02A-1
03B COLLISION
Vehicle involved in an
impact: Impact fault finding 03B-1
04B CONSUMABLES - PRODUCTS
Vehicle: Parts and
consumables for the repair 04B-1

01A-1
VEHICLE MECHANICAL SPECIFICATIONS
Vehicle: Specifications 01A
Dimensions in metres:
144900
4X2 TRANSMISSION
(A) 0.822
(B) 2.673
(C) 0.820
(D) 4.315
(E) 1.560
(F) (unladen) 1.690
(G) 1.567
(H) 1.822

01A-2
VEHICLE MECHANICAL SPECIFICATIONS
Vehicle: Specifications 01A
Dimensions in metres:
4X4 TRANSMISSION
(A) 0.822
(B) 2.671
(C) 0.822
(D) 4.315
(E) 1.560
(F) (unladen) 1.682
(G) 1.570
(H) 1.822
Engine Gearbox Emissions
standard
Engine type Engine suf-
fix Cubic capac- ity(cc) Gearbox type Gearbox suffix Transmission type
K4M 606 1598 TL8 002 4x4 EURO 4
EURO 5
690 JR5 187 4x2 EURO 4
K9K 796 1461 JR5 189 4x2 EURO 4
884 TL8 000 4x4 EURO 1
EURO 3
EURO 4
898 EURO 5

01C-1
VEHICLE BODYWORK SPECIFICATIONS
Vehicle: Identification 01C
I - LOCATION OF VEHICLE IDENTIFICATION
PLATE (A)
II - LOCATION OF THE VEHICLE IDENTIFICATION
NUMBER (B)
III - DETAILED VIEW OF THE VEHICLE
IDENTIFICATION PLATE
Plate (A)
145261
145260
Note:
If the complete body is being replaced, it must be
marked in compliance with the current regulations.
19031
(1) Vehicle type and type number;
this information also appears on
marking (B)
(2) MGVW (Maximum Gross Vehi-
cle Weight)
(3) GTW (Gross train weight, vehi-
cle under load with trailer)
(4) Maximum permissible front axle
load
(5) Maximum permissible rear axle
load
(6) Vehicle technical specifications
(7) Paintwork reference number
(8) Equipment level
(9) Vehicle type
(10) Upholstery code
(11) Additional equipment details
(12) Production number
(13) Interior trim code

01C-2
VEHICLE BODYWORK SPECIFICATIONS
Vehicle panel gaps: Adjustment value 01C
WARNING
The clearance values are given for information pur-
poses.
When adjusting clearances, certain rules have to be
followed:
-maintain symmetry with respect to the opposite
side,
-ensure the flush fitting is correct,
-check correct operation of the opening, and water/
air-tightness.
145389
No. Location Clearances (mm)
(1) bonnet / headlight 5 ±2
(2) bonnet / front wing 4 ±1.5
(3) headlight / front wing 2 ±1.5
(4) front bumper / front wing 0.5
(5) front side door / front wing 4.5 ±1
(6) front side door / windscreen pillar 18 ±1

01C-3
VEHICLE BODYWORK SPECIFICATIONS
Vehicle panel gaps: Adjustment value 01C
(7) windscreen / roof 4.5 ±1
(8) side doors / roof 18 ±1
(9) front side door / rear side door 4.5 ±1
(10) rear side door / rear wing panel 4.5 ±1
(11) side doors / sill panel 6 ±2
145390
No. Location Clearances (mm)
No. Location Clearances (mm)
(12) rear wing panel / fuel filler flap cover 3 ±1.5
(13) rear wing panel / rear bumper 0.5
(14) roof / tailgate 5 ±1
(15) tailgate rear screen / rear wing panel 4.5 ±2
(16) tailgate / rear wing panel 4.5 ±1.5
(17) tailgate / rear bumper 7 ±2
(18) rear quarter panel window / rear wing panel 3 ±1

02A-1
LIFTING EQUIPMENT
Vehicle: Towing and lifting 02A
I - TOWING
1 - Position of front attachment point
2 - Position of rear attachment point
II - LIFTING BY TROLLEY JACK
Equipment required
safety strap(s)
WARNING
See the current towing regulations in each country.
Never use the driveshafts, axle assembly compo-
nents or suspension components as attachment
points.
Tighten and lock the towing ring before use.
Always pull in the direction of the rod's length in
order to avoid breaking it.
Vehicles fitted with automatic transmission:
-It is preferable to transport the vehicle on a flatbed
or to tow it by lifting the front wheels;as an excep-
tion, the vehicle can be towed with the wheels on
the ground, but at a speed of less than 12 mph (20
km/h) over a maximum distance of 18 miles (30
km) (with the gear lever in neutral).
145262
145263
IMPORTANT
Appropriate axle stands must be used if a trolley
jack is used.
WARNING
The subframe of this vehicle is protected by prod-
ucts providing a 6-year anti-corrosion warranty.
Never use equipment not fitted with rubber pads, to
avoid direct metal to metal contact which could
damage the original protection.
The vehicle must not be raised by support points
under the front suspension arms or under the rear
axle.

02A-2
LIFTING EQUIPMENT
Vehicle: Towing and lifting 02A
To raise a front or rear wheel, use (1) as the support
point.
To mount the vehicle on axle stands, the entire vehicle
must be lifted on one side and axle stands must be
placed under the jacking points for the tool kit jack (1) .
III - LIFTING ON A LIFT
1 - Safety advice reminder
If it is necessary to remove heavy components from the
vehicle, it is preferable to use a four-post lift.
After removing certain components (e.g. engine and
transmission assembly, rear axle, fuel tank, etc.), there
is a danger that the vehicle will tip on a two post lift.
When the vehicle is raised on an underbody two post
lift, fit safety strap(s), part no. 77 11 172 554 available
from the Parts Department.
108416
108418
14894

02A-3
LIFTING EQUIPMENT
Vehicle: Towing and lifting 02A
2 - Fitting the straps
For safety purposes, the straps must always be in per-
fect condition; replace them if they are damaged.
When fitting the straps, check that the seats and fragile
parts of the vehicle are correctly protected.
a - Tilting towards the front
Pass the strap under the rear right-hand arm of the lift.
Pass the strap through the inside of the vehicle.
Pass the strap under the rear left-hand arm of the lift.
Pass the belt through the inside of the vehicle again.
Tighten the strap.
b - Tilting towards the rear
Pass the strap under the front right-hand arm of the lift.
Pass the strap through the inside of the vehicle.
Pass the strap under the front left-hand arm of the lift.
Pass the belt through the inside of the vehicle again.
Tighten the strap.
3 - Permitted jacking points
To raise the vehicle, position the pads of the lift arms
as indicated below taking care not to damage the end
of the front wing or the underside of the sill panel.
At the front
Position the lift arms under the end of the sill panel
body flanges.
At the rear
Position the lift arms under the end of the sill panel
body flanges.
108420
IMPORTANT
Only the jacking points described in this section
allow the vehicle to be raised in complete safety.
Do not raise the vehicle using points other than
those described in this section.
108419
108417