RESQTEC X Series User manual

USER MANUAL
SPREADER X-SERIES
EN | ORIGINAL RESQTEC USER MANUAL
WWW.RESQTEC.COM

USER MANUAL SPREADER X-SERIES
RESQTEC MANUAL SPREADER X-SERIES (DM064K11)2
1. INTRODUCTION: SAFETY FIRST 03
1.1. Safety messages 03
1.2. General safety information 03
1.3. Safety information 04
1.4. Product identication 04
1.5. Applicable types 04
2. PRODUCT SUMMARY 05
2.1. Introduction 05
2.2. Product description 05
2.3. Component identication 05
3. PRODUCT RANGE 06
3.1. Products & Accessories 06
4. GENERAL OPERATING INSTRUCTIONS 07
4.1. Initial use 07
4.2. Preparation before use 07
4.3. Operation 08
4.4. Optimized 350 bar 08
4.5. Quick action couplers 09
4.6. Connecting the Resqtec NEO1 coupler 09
4.7. Disconnecting the Resqtec NEO1 coupler 10
4.8. Connecting the Resqtec STD coupler 11
4.9. Disconnecting the Resqtec STD coupler 11
4.10. Using the pressure release 12
4.11. Operating the product 13
4.12 Rotating or changing (aircraft) jaws 14
4.13 Attaching chains and shackles 15
5. SPECIFICATIONS 16
5.1. Technical specications 16
5.1.1 SI-system data 16
5.1.2 Imperial system data 18
5.2. Technical drawings 20
5.2.1 Si-System Data 20
5.2.2 Imperial System Data 21
6. MAINTENANCE & STORAGE 22
6.1. Maintenance after use 22
6.2. Regular maintenance 24
6.3. Annual maintenance 25
6.4. Recommended storage 25
6.5. Decommissioning & recycling 25
7. TROUBLESHOOTING 26
8. WARRANTY 27
9. DISCLOSURE 28
10. CONTACT 29

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1. INTRODUCTION: SAFETY FIRST
1.1. SAFETY MESSAGES
This manual contains safety messages. They point out potential hazards that could hurt you or others around you as well as damage the
equipment in use. These messages should therefore be read carefully and understood. They are highlighted by the safety alert symbol
as shown on the left.
The potential hazards are explained as to what could happen and how to avoid or reduce the chance for injury or damage.
Important information has been highlighted as well. To point out this information, a light bulb icon is used. It brings topics to your atten-
tion that could, for example, facilitate maintenance or to clarify when it is advisable to consult your distributor/supplier.
1.2 GENERAL SAFETY INFORMATION
The Resqtec equipment is designed to provide safe operation. All users should read and be thoroughly familiar with the operating instructions
and safety precautions stated in this manual. Operator safety depends on users being properly trained by the Authority having jurisdiction and
using the equipment for its intended purposes only. The following safety precautions must be observed at all times:
UNTRAINED USE OF RESQTEC PRODUCTS AND ITS ACCESSORIES MAY RESULT IN VERY DANGEROUS AND
POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT!
• Resqtec equipment must only be operated by people authorized and qualied by the Authority having jurisdiction.
• Be aware that this is not an all-encompassing training manual. This manual is meant as a reference-guide for working with this
specic piece of equipment, and the user should already be trained in and qualied for using rescue equipment.
• Suitable protective equipment must be worn as directed by the Authority having jurisdiction. At a minimum, this should include
gloves, helmet, eye protection and body protection — such as turnout gear.
• Prior to use, inspect all components for any signs of damage or fraying. Do not use damaged equipment.
• Stay alert. Do not operate the system when tired.
• Use only Resqtec authorized service parts.
• This equipment should only be used with accessories approved by Resqtec. Use of unauthorized accessories can result in
unpredictable and unreliable product operation and is therefore prohibited.

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1.3. SAFETY INFORMATION
Before using the product and its related products and accessories, conduct an overall size-up of the intended use and safeguard against
potential hazards before installing the product. Read and understand this manual before using the product.
The WARNING and SAFETY labels on the product alert the user to special hazards inherent with its use. Should they
become damaged or unreadable, contact the manufacturer to obtain a replacement.
BEFORE INSTALLING THE PRODUCT, BE AWARE OF THE FOLLOWING:
• Make sure that no kink will form in any of the hoses during use. Make sure that the hose provides a free ow at all times.
Failing to do so may result in damage to the hose assembly and malfunction of your Resqtec system.
• Make sure no one on site is in danger or might get, when using Resqtec equipment. Be aware of your surroundings, the situation you
and the people around you are in, and what the consequences of the use of the Resqtec system are.
• When in use hold the product by the handles.
• NEVER, when in use, hold the product by any of its moving parts. Doing so can result in serious injury.
• NEVER, when in use, place your hands or any other body parts between the moving parts or between the arms/jaws and a
(stationary) object. Doing so can result in serious personal injury.
• When using a Resqtec product, always make sure the object is stable or stabilized by proper cribbing and/or shoring methods.
• Never pull a Resqtec product towards you by the hoses. Pick up the product by the handles instead, as intended.
• NEVER pull a hose to try to untangle it or to free a hose from an obstacle. Always direct your full attention to the problem; clear the
hose from the obstacle or untangle the hose before proceeding.
1.4. PRODUCT IDENTIFICATION
Product identication is to make sure that this manual comes with a specic product and that this manual should always be available as a
reference guide to that equipment. It is mandatory that this manual and accompanying “Service Booklet” are not separated from the product
specied below during its service life. This manual comes with Resqtec product type:
X With serial number: RESQTEC OPTI-GREEN HF-15 BIODEGRADABLE
RESQTEC OPTI-GREEN HF-46 BIODEGRADABLE
SKYDROL (PHOSPHATE ESTER MCS 2361)
Distributor/Supplier information:
IMAGES AS DISPLAYED IN THIS MANUAL MAY DIVERGE FROM ACTUAL PRODUCT APPEARANCE.
1.5 APPLICABLE TYPES
This manual covers the following product types:
Article number Name
5720.0100.** X2
5740.0300.** X4
4760.0000.** X6

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2. PRODUCT SUMMARY
2.1 INTRODUCTION
Thank you for choosing Resqtec. We are condent that we live up to your expectations. This manual has been compiled carefully to supply the
reader with all the necessary information. Read all the instructions before using the product to assure safe and optimal use of the product.
These instructions contain aspects relevant to safe and optimal use of the product.
The product has been manufactured by Resqtec Zumro. For addresses, please refer to the last page of this manual or to our internet site at
www.resqtec.com.
2.2 PRODUCT DESCRIPTION
The spreaders have been designed and engineered to assist reghters, USAR-teams and other rescue workers with the various rescue
applications they encounter. We are condent that the design of this product will enable those working in these environments to not only
negotiate the obstacles they encounter, but to perform their work more safely.
The spreaders are double-acting hydraulic products designed to be driven by a Resqtec hydraulic pump. The products operate with hydraulic
oil and 350 bar/5,075 PSI allowable pressure. To see which specic hydraulic uid your product uses, see chapter 1.4 of this manual, or look on
the product label. Further information regarding the hydraulic uid in your system can be found in the “Material Safety Data Sheet” or “MSDS”
which came with your product.
2.3 COMPONENT IDENTIFICATION
IMAGES AS DISPLAYED IN THIS MANUAL MAY DIVERGE FROM ACTUAL PRODUCT APPEARANCE.
(ROTATABLE) SPREADER JAWS
CARRYING HANDLE
PROTECTION COVERS
JAW PIN
SPREADER ARM
NEO1 (MALE) COUPLER
CONTROL HANDLE

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3. PRODUCT RANGE
IMAGES AS DISPLAYED IN THIS MANUAL MAY DIVERGE FROM ACTUAL PRODUCT APPEARANCE.
3.1 PRODUCTS & ACCESSORIES
Article number Item description Picture Usage & Restrictions
5720.0100.** X2
See chapter 4-7 for
further details.
5740.0300.** X4
See chapter 4-7 for
further details.
4760.0000.** X6
See chapter 4-7 for
further details.
2310.3000 Chain & shackle
set X-series
See chapter 4-7 for
further details.
2160.6125 Aircraft jaw set
X-series
See chapter 4-7 for
further details.

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4. GENERAL OPERATING INSTRUCTIONS
IMAGES AS DISPLAYED IN THIS MANUAL MAY DIVERGE FROM ACTUAL PRODUCT APPEARANCE.
4.1 INITIAL USE
When receiving your equipment check for any sign of damage to the box, and report it to your distributor/supplier as damage could have oc-
curred during shipping. Unpack in upright position and check the product for damage. To make sure the product conforms to your specications,
check the product details on the label.
CHECK THE EQUIPMENT FOR EXTERNAL DAMAGE. NOTIFY THE DISTRIBUTOR / SUPPLIER IMMEDIATELY IF ANY DAM-
AGE IS FOUND. DO NOT USE DAMAGED EQUIPMENT UNDER ANY CIRCUMSTANCE!
In general we distinguish a couple of different types of operations;
• Connecting the Resqtec NEO1 coupler
• Disconnecting the Resqtec NEO1 coupler
• Connecting the Resqtec STD coupler
• Disconnecting the Resqtec STD coupler
• Using the pressure release
• Operating the product
• Rotating jaws
• Attaching chains and shackles
4.2 PREPARATION BEFORE USE
• Check the arms. Do not use if they exhibit major
damage and/ or do not function as intended.
• See chapter 6 for further information.
• Check the operation of the dead-man’s valve. It should return to its
neutral position when released.
• See chapter 6 for further information.
• Check the carrying handle. It must be rmly xed. • See chapter 6 for further information.
• Check the protection covers. They must be present and undamaged. • See chapter 6 for further information.

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4.3 OPERATION
The product is operated by the dead-man’s control handle:
• Rotating the control handle leftward will make the spreader arms open up (spread).
• Rotating the control handle rightward will make the spreader arms close (squeeze).
To keep extending or retracting keep the control handle rotated. Adjust the speed by rotating more or less.
By releasing the control handle the dead-man’s control will make the control handle return to neutral position. The pres-
sure in the product will remain due to the DIN-valve. The spreader arms cannot be moved by external forces.
4.4 OPTIMIZED 350 BAR
Resqtec products operate at 350 bar/5,075 PSI allowable pressure (Optimized 350 bar), which allows a smooth and more controlled tool oper-
ation. To support interoperability, Resqtec can also provide means to connect the products to other brands’ system components. Contact your
distributor/supplier for information about parts (couplers e.g.) to make your equipment ready for interoperability.
ALWAYS BE AWARE THAT TO CONNECT A RESQTEC PRODUCT TO ANY PUMP, THE SAME HYDRAULIC FLUID AND COU-
PLERS NEED TO BE USED.
Your product can be supplied with the requested coupler(s) or can be changed in a later stadium by your distributor/sup-
plier. It is also possible to purchase an adaptor kit between different connectors. Contact your distributor/supplier if you
want to connect to another pump and change the uid and/or coupler if necessary.
In this manual the Resqtec NEO1 couplers and the Resqtec STD couplers are described; follow the instructions of your current couplers only.
NEUTRAL
RIGHTLEFT

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4.5 QUICK ACTION COUPLERS
The standard product is equipped with NEO1 quick action automatic by-pass couplers. This makes it possible to connect and disconnect both
pressure and return in one simple motion. It also allows you to connect and disconnect under full pump free ow pressure. If your product is sup-
plied with STD connectors, the connectors for pressure and return are separated. Make sure the pump is switched to neutral when connecting or
disconnecting these STD connectors. If your product is modied on your request with other couplers, please also refer to that coupler supplier’s
manual for proper additional instruction.
BEFORE USAGE, MAKE SURE TO CHECK THE FOLLOWING:
4.6 CONNECTING THE RESQTEC NEO1 COUPLER
• Make sure connectors (and pins) are clean to ensure proper operation.
• Pull both couplers to check whether the couplers are properly connected.
• If couplers do not have auto lock mechanism on the product, rotate collar of female coupler to lock and prevent accidental release.
• Unroll hose reels to their full extend. Make sure that no pressure is applied before unrolling.
Make sure the dust caps are removed from both the couplers (male & female):
• Female dust cap releases when female
coupler is released (rotate and pull back).
• Male dust cap releases by simply pulling it.
Align the NEO1 female coupler located on the hose with the NEO1 male
coupler located on the product.
Push to connect in one swift motion. (If difcult to connect refer to
chapter 4.10 for pressure release).
3
1
2

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Rotate the NEO1 female coupler unlock ring in
the direction of the arrow and pull backwards.
Make sure the control handle of the product is not engaged when
disconnecting (neutral position).
The NEO1 female coupler on the hose
ejects automatically.
A few drops of uid discharge is normal.
Make sure the dust caps are placed back on
both couplers (male & female).
3
1
2
4.7 DISCONNECTING THE RESQTEC NEO1 COUPLER

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4.8 CONNECTING THE RESQTEC STD COUPLER
4.9 DISCONNECTING THE RESQTEC STD COUPLER
Rotate the collar on the STD coupler until the cutout on the collar is in front of the
ball. Then push the collar towards the female connector.
The male connector will be ejected automatically.
Place the dust caps on both couplers.
Check whether the pump relief valve is in its neutral/release pressure relief position (with exception of NEO1).
NEVER TRY TO CONNECT THE COUPLERS IF THE PUMP IS SWITCHED TO OPERATION.
Remove the dust caps from the couplers.
Align the STD coupler and push the male and
female part rmly into each other.
3
1
1
2
2

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4.10 USING THE PRESSURE RELEASE
IN SOME SITUATIONS, PRESSURE MAY BUILD-UP IN THE PRODUCT, MAKING IT DIFFICULT TO CONNECT. THIS
PRESSURE CAN EASILY BE RELEASED.
FOR STD COUPLERS A SEPARATE PRESSURE RELEASE TOOL IS AVAILABLE. CONTACT YOUR
DISTRIBUTOR/SUPPLIER FOR DETAILS.
Take the NEO1 male dust cap and turn it around. The opposite side of the dust cap
contains the pressure release activator. Align the backside of the NEO1 male dust cap
with the NEO1 male coupler.
Push the pressure release activator pin, located on the backside of the NEO1 male dust
cap, the NEO1 male coupler which contains the pressure release valve.
NOTE THAT A SLIGHT AMOUNT OF HYDRAULIC FLUID WILL EJECT
AT THIS POINT!
MAKE SURE TO WEAR PROTECTIVE CLOTHING.
1
2

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4.11 OPERATING THE PRODUCT
BEFORE STORING THE PRODUCT, IT IS RECOMMENDED TO DEPRESSURIZE THE CYLINDER. TO DO THIS, OPEN THE
ARMS WITH JUST A FEW MM BETWEEN THE SPREADER JAWS.
Connect a hydraulic hose to the product
and power unit.
See chapter 4.6 or 4.8.
Start the hydraulic power unit (and open
the valve).
Please refer to the power unit’s user manual for additional
information.
Rotate the control handle leftwards to open
the arms. Keep the handle leftwards.
Rotate the control handle rightwards to close
the arms. Keep the handle rightwards.
1
2
3
4

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4.12 ROTATING OR CHANGING (AIRCRAFT) JAWS
Push/pull the pin towards the green side.
The pin clicks when put in top position.
Take out the jaw.
If applicable: rotate the jaw 180°.
Put the desired jaw back into place on the arms.
Push the pin back into the arms.
The pin clicks when put back into place.
1
2
3
4
5

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Take off the X-series jaws by pushing/pulling
the pins out.
The pin clicks when put in top position.
Pull the pin out completely.
Attach the dedicated pulling jaws and push the
chain & shackle pin (red labeled) into the arm.
The pin clicks when put into place.
Push the unlock button of the pulling jaw.
You can now see the lock pin creates an opening for the chain to enter..
Slide the chain into the chamber and release
the button of the pulling jaw.
Make sure the chain is locked by the lock pin.
1
2
3
4
5
6
4.13 ATTACHING CHAINS AND SHACKLES

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X2 SPREADER NEO1-coupler STD-coupler
Nominal pressure Optimized 350 bar
Tailhose safety factor - 8:1 (2,800 bar)
Dimensions (L x W x H) 729 x 273 x 235 mm
Operational weight 13.2 kg (±0.2 kg) 14.4 kg (±0.2 kg)
Max. spreading opening 616 mm 616 mm
Spreading force at base of arm teeth1 105.4 - 347 kN / 10.7 - 35.4 ton
Spreading force at base of jaw 69.4 - 197 kN / 7.1 - 20.1 ton
Spreading force 25 mm from tips 40.3 – 96.2 kN / 4.1 - 9.8 ton
NFPA HSF 89.1 kN / 9.1 ton
NFPA LSF 36.3 kN / 3.7 ton
Max. pulling opening 431 mm
Pulling force 45.4 - 100 kN / 4.6 – 10.2 ton
NFPA HPF 65.4 kN / 6.7 ton
NFPA LPF 27.3 kN / 2.8 ton
Squeezing force at base of arm teeth¹ 62.4 - 103 kN / 6.4 – 10.5 ton
EN 13204 AS40.3-616-13.2 AS40.3-616-14.4
1Maximum is a theoretical force that cannot be measured
X4 SPREADER NEO1-coupler STD-coupler
Nominal pressure Optimized 350 bar
Tailhose safety factor - 8 :1 (2,800 bar)
Dimensions (L x W x H) 808 x 279 x 246 mm
Operational weight 16.5 kg (±0.2kg) 17.7 kg (±0.2kg)
Max. spreading opening 700 mm 700 mm
Max. spreading opening (incl. aircraft jaws) 780 mm (±5 mm)
Spreading force at base of arm teeth1 120 - 663 kN / 12.2 - 67.6 ton
Spreading force at base of jaw 85 - 388 kN / 8.6 - 39.6 ton
Spreading force 25 mm from tips 52 - 197 kN / 5.3 - 20.1 ton
NFPA HSF 184.5 kN / 18.8 ton
NFPA LSF 47.1 kN / 4.8 ton
Max. pulling opening 503 mm
Pulling force 57.8 - 131.8 kN / 5.9 - 13.4 ton
NFPA HPF 136.7 kN / 13.9 ton
NFPA LPF 35.9 kN / 3.7 ton
Squeezing force at base of arm teeth¹ 80.1 - 197.3 kN / 8.2 – 20.1 ton
EN 13204 AS52-700-16.5 AS52-700-17.7
1Maximum is a theoretical force that cannot be measured
5. SPECIFICATIONS
5.1 TECHNICAL SPECIFICATIONS
The spreaders have a series of different capacities at different points of the stroke and different points at the jaws and
protection plates. An overview of forces is given below.
5.1.1 SI-SYSTEM DATA

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X6 SPREADER NEO1-coupler STD-coupler
Nominal pressure Optimized 350 bar
Tailhose safety factor - 8:1 (2,800 bar)
Dimensions (L x W x H) 915 x 350 x 312 mm
Operational weight 24.9 kg 26.1 kg
Max. spreading opening 802 mm 616 mm
Spreading force at base of arm teeth1 109.0 – 2,273.8 kN / 11.1 - 231.9 ton
Spreading force at base of jaw 77.7 - 172.0 kN / 7.9 - 17.5 ton
Spreading force 25 mm from tips 60.4 - 87.4 kN / 6.2 - 8.9 ton
NFPA HSF 80.9 kN / 8.3 ton
NFPA LSF 57.0 kN / 5.8 ton
Max. pulling opening 633 mm
Pulling force 69.3 - 110.6 kN / 7.1 - 11.3 ton
NFPA HPF 74.2 kN / 7.6 ton
NFPA LPF 52.8 kN / 5.4 ton
Squeezing force at base of arm teeth¹ 173.4 - 245.7 kN / 17.7 - 25.0 ton
EN 13204 BS60.4-802-24.9 BS60.4-802-26.1
1Maximum is a theoretical force that cannot be measured

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X2 SPREADER NEO1-coupler STD-coupler
Nominal pressure Optimized 5,075 PSI
Tailhose safety factor - 8:1 (40,600 PSI)
Dimensions (L x W x H) 28 3/4’’ x 10 3/4’’ x 9 1/4’’
Operational weight 29.1lbs (±0.4 lbs) 31.7 lbs (±0.4 lbs)
Max. spreading opening 24 1/4’’ 616 mm
Spreading force at base of arm teeth1 105.4 - 347 kN / 23,695 - 78,009 lbf
Spreading force at base of jaw 69.4 - 197 kN / 15,602 - 44,287 lbf
Spreading force 1” from tips 40.3 - 96.2 kN / 9,060 - 21,627 lbf
NFPA HSF 89.1 kN / 20,030 lbf
NFPA LSF 36.3 kN / 8,161 lbf
Max. pulling opening 17’’
Pulling force 45.4 - 100 kN / 10,206 - 22,481 lbf
NFPA HPF 65.4 kN / 14,703 lbf
NFPA LPF 27.3 kN / 6,137 lbf
Squeezing force at base of arm teeth¹ 62.4 - 103 kN / 14,028 - 23,155 lbf
EN 13204 AS40.3-616-13.2 AS40.3-616-14.4
1Maximum is a theoretical force that cannot be measured
X4 SPREADER NEO1-coupler STD-coupler
Nominal pressure Optimized 5,075 PSI
Tailhose safety factor - 8:1 (40,600 PSI)
Dimensions (L x W x H) 31 3/4’’ x 11’’ x 9 3/4’’
Operational weight 36.7 lbs (±0.4 lbs) 39.0 lbs (±0.4 lbs)
Max. spreading opening 27 1/2’’ 616 mm
Spreading force at base of arm teeth1 120 - 663 kN / 26,977 - 149,048 lbf
Spreading force at base of jaw 85 - 388 kN / 19,109 - 87,226 lbf
Spreading force 1” from tips 52 - 197 kN / 11,690 - 44,287 lbf
NFPA HSF 184.5 kN / 41,477 lbf
NFPA LSF 47.1 kN / 10,589 lbf
Max. pulling opening 19 3/4’’
Pulling force 57.8 - 131.8 kN / 12,994 - 29,630 lbf
NFPA HPF 136.7 kN / 30,731 lbf
NFPA LPF 35.9 kN / 8,071 lbf
Squeezing force at base of arm teeth¹ 80.1 - 197.3 kN / 18,007 - 44,533 lbf
EN 13204 AS52-700-16.5 AS52-700-17.7
1Maximum is a theoretical force that cannot be measured
5.1.2 IMPERIAL SYSTEM DATA

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X6 SPREADER NEO1-coupler STD-coupler
Nominal pressure Optimized 5,075 PSI
Tailhose safety factor - 8:1 (40,600 PSI)
Dimensions (L x W x H) 36’’ x 13 3/4’’ x 12 1/4’’
Operational weight 54.9 lbs 57.5 lbs
Max. spreading opening 31 5/8’’ 616 mm
Spreading force at base of arm teeth1 109.0 – 2,273.8 kN / 24,504 – 511,171 lbf
Spreading force at base of jaw 77.7 - 172.0 kN / 17,468 – 38,667 lbf
Spreading force 1” from tips 60.4 - 87.4 kN / 13,579 – 19,648 lbf
NFPA HSF 80.9 kN / 18,187 lbf
NFPA LSF 57.0 kN / 12,814 lbf
Max. pulling opening 24 7/8’’
Pulling force 69.3 - 110.6 kN / 15,579 – 24,864 lbf
NFPA HPF 74.2 kN / 16,681 lbf
NFPA LPF 52.8 kN / 11,870 lbf
Squeezing force at base of arm teeth¹ 173.4 - 245.7 kN / 38,982 – 55,236 lbf
EN 13204 BS60.4-802-24.9 BS60.4-802-26.1
1Maximum is a theoretical force that cannot be measured

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5.2 TECHNICAL DRAWINGS
5.2.1 SI-SYSTEM DATA
X2 X4
X6