Retsch AS200 tap User manual

© Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany | 30.01.2018 Version 0002
Manual
Tap Sieve Shaker AS 200 tap
Translation

2
Copyright
© Copyright by
Retsch GmbH
Retsch-Allee 1-5
42781 Haan
Germany

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Table of Contents
1Notes on the Manual ............................................................................................................................. 6
1.1 Disclaimer.......................................................................................................................................... 6
1.2 Copyright............................................................................................................................................ 6
1.3 Explanations of the Safety Instructions ............................................................................................. 7
1.4 General Safety Instructions ............................................................................................................... 8
1.5 Repairs............................................................................................................................................... 9
2Confirmation Form for the Managing Operator................................................................................ 11
3Technical Data ..................................................................................................................................... 12
3.1 Degree of Protection........................................................................................................................ 12
3.2 Emissions......................................................................................................................................... 12
3.3 Electromagnetic Compatibility (EMC).............................................................................................. 13
3.4 Rated Power.................................................................................................................................... 13
3.5 Dimensions and Weight................................................................................................................... 13
3.6 Required Floor Space...................................................................................................................... 13
3.7 Receptacle Volume.......................................................................................................................... 13
3.8 Feed Grain Size............................................................................................................................... 14
3.9 Payload............................................................................................................................................ 14
3.10 Suitable Sieve Diameters ................................................................................................................ 14
3.11 Drive................................................................................................................................................. 15
4Packaging, Transport and Installation .............................................................................................. 16
4.1 Packaging........................................................................................................................................ 16
4.2 Transport.......................................................................................................................................... 16
4.3 Temperature Fluctuations and Condensation ................................................................................. 16
4.4 Conditions for the Installation Site................................................................................................... 17
4.5 Electrical Connection....................................................................................................................... 17
4.6 Type Plate Description..................................................................................................................... 18
4.7 Removing the Transportation Lock.................................................................................................. 19
4.8 Transportation Aid ........................................................................................................................... 19
5First Commissioning........................................................................................................................... 22
5.1 Connecting the Safety Plug............................................................................................................. 23
5.2 Inserting the Test Sieves................................................................................................................. 24
6Operating the Device .......................................................................................................................... 27
6.1 Use of the Device for the Intended Purpose.................................................................................... 27
6.2 Principle of Operation ...................................................................................................................... 28
6.3 Views of the Instrument................................................................................................................... 29
6.3.1 Front............................................................................................................................................. 29
6.3.2 Back............................................................................................................................................. 30
6.4 Switching On / Off............................................................................................................................ 30
6.5 Selection of the Test Sieves............................................................................................................ 31
6.6 Performing a Sieving ....................................................................................................................... 31
7Controlling the Device ........................................................................................................................ 32
7.1 Operating Controls, Displays and Functions................................................................................... 32
7.2 Start Process ................................................................................................................................... 32
7.3 Stop Process ................................................................................................................................... 32
7.4 Pause Process................................................................................................................................. 32
7.5 Time................................................................................................................................................. 33
8EasySieve®........................................................................................................................................... 34
9Return for Service and Maintenance................................................................................................. 35
10 Cleaning, Wear and Maintenance ...................................................................................................... 36
10.1 Cleaning........................................................................................................................................... 36
10.1.1 Cleaning of Test Sieves........................................................................................................... 36
10.1.1.1 Cleaning of Test Sieves with Mesh Sizes > 500 µm ....................................................... 36

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10.1.1.2 Cleaning of Test Sieves with Mesh Sizes < 500 µm ....................................................... 36
10.1.1.3 Drying of Test Sieves....................................................................................................... 37
10.2 Wear ................................................................................................................................................ 37
10.3 Maintenance .................................................................................................................................... 38
11 Accessories ......................................................................................................................................... 39
11.1 Test Sieves...................................................................................................................................... 39
11.1.1 Certificate................................................................................................................................. 39
11.1.2 Calibration Service................................................................................................................... 40
11.2 Sieving Aids..................................................................................................................................... 40
12 Disposal................................................................................................................................................ 41
13 Index ..................................................................................................................................................... 42

Notes on the Manual
5

Notes on the Manual
6
1 Notes on the Manual
Dear user,
please read the following manual referring to this device carefully before starting any
installation, commissioning and operation.
This manual is a technical guide on how to operate the device safely and it contains all the
information required for the areas specified in the table of contents. This technical
documentation is a reference and instruction manual. The individual chapters are complete in
themselves. Familiarity (of the respective target groups defined per area) with the relevant
chapters is a precondition for the safe and appropriate use of the device.
This manual does not contain any repair instructions. In case of any obscurities or questions
with regards to this document or the device, as well as if faults arise or repairs are necessary,
please contact your supplier or get in touch with Retsch GmbH directly.
Application-technical information relating to samples to be processed are not or only to a certain
extend included. However, more information thereof can be found in the internet on the
webpage of the respective device on the Retsch GmbH homepage (http://www.retsch.com).
Revision status:
This document revision 0002 refers to the manual "Tap Sieve Shaker AS 200 tap" in compliance
with the Directive of Machinery 2006/42/EC.
1.1 Disclaimer
This document has been prepared with due care. Technical and software based modifications
are reserved. No liability is assumed for data loss, personnel injury or damage to the device
which results from the failure to observe the instructions and/or warnings in this document.
1.2 Copyright
This document or parts of it or its content may not be reproduced, distributed, edited or copied
in any form without prior written permission of Retsch GmbH. Damage claims shall be asserted
in the case of infringements.

Notes on the Manual
7
1.3 Explanations of the Safety Instructions
In this document the following signs and symbols are being used:

Reference to a recommendation and/or an important information

Reference to a chapter, table or figure

Action instruction
│Name│
Software menu function
[Name]
Software button
⟨Name⟩
Software checkbox
In this document the following safety instructions warn of possible dangers and damages:
DANGER
D1.0000
Type of danger / personal injury
Source of danger
Possible consequences if the dangers are not observed.
•Instructions and information on how the dangers are to be avoided.
Life-threatening personal injuries may result from disrespecting the safety instruction for
danger. There exists a very high risk of hazard of life or permanent injury to personnel.
Additionally, in continuous text or action instructions the signal word DANGER is used.
WARNING
W1.0000
Type of danger / personal injury
Source of danger
Possible consequences if the dangers are not observed.
•Instructions and information on how the dangers are to be avoided.
Serious personal injuries may result from disrespecting the warning notice. There exists an
elevated risk of an accident or severe or possibly fatal injury to personnel. Additionally, in
continuous text or action instructions the signal word WARNING is used.
CAUTION
C1.0000
Type of danger / personal injury
Source of danger
Possible consequences if the dangers are not observed.
•Instructions and information on how the dangers are to be avoided.
Moderate or mild personal injuries may result from disrespecting the safety instruction for
caution. There exists a medium or low risk of an accident or injury to personnel. Additionally, in
continuous text or action instructions the signal word CAUTION is used.

Notes on the Manual
8
NOTICE
N1.0000
Type of property damage
Source of property damage
Possible consequences if the notices are not observed.
•Instructions and information on how the property damages are to be
avoided.
Property damages may result from disrespecting the notice. However, there exists no risk of
an injury to personnel. Additionally, in continuous text or action instructions the signal word
NOTICE is used.
1.4 General Safety Instructions
WARNING
W2.0012
Serious personal injury
Incomplete device
There is a risk of serious personal injury during the commissioning without
proper installation of the protective guards.
•During installation, care must be taken to ensure that all necessary
protective guards are properly installed in accordance with the
harmonized standard DIN EN ISO 12100.
•The commissioning of the incomplete device is prohibited until it has
been completed by the components mentioned in the Declaration of
Incorporation and complies with the regulations of the Machinery
Directive and an EC Declaration of Conformity has been obtained in
accordance with Annex II Part A.
CAUTION
C2.0002
Read the manual
Non-observance of the manual
The non-observance of this manual can result in personal injuries.
•Read the manual before using the device.
The Tap Sieve Shaker AS 200 tap of Retsch GmbH is delivered with a Declaration of
Incorporation according to the Machinery Directive 2006/42/EC, Annex II, Part B.
NOTICE After the protective guards have been installed by the operator (owner), the safety plug
must be connected for commissioning (Chapter "Connecting the Safety Plug").
Target group:
All persons concerned with this device in any form.
This device is a modern, high performance product from Retsch GmbH and complies with the
state of the art. Operational safety is given if the device is handled for the intended purpose and
attention is given to this technical documentation.

Notes on the Manual
9
Safety manager:
The managing operator himself must ensure that the people entrusted with working on the
device…
have noted and understood all the regulations regarding safety,
are familiar before starting work with all the operating instructions and specifications for
the target group relevant to their work,
have unrestricted and free access to the technical documentation of this device,
are familiar before starting work with the safe handling of the device and its use for its
intended purpose either by verbal instructions from a competent person and/or by means
of this technical documentation.
CAUTION Improper operation can result in personal injuries and material damage. The
managing operator himself is responsible for his own safety and that of his employees. The
managing operator himself is responsible that no unauthorised person has access to the device.
CAUTION Persons who are under the influence of intoxicating substances
(pharmaceuticals, drugs, alcohol), fatigue or health disorders must not operate the device.
CAUTION
C3.0015
Changes to the device
Improper modifications
Changes to the device can lead to personal injuries.
•Do not make any modification to the device.
•Use spare parts and accessories that have been approved by Retsch
GmbH exclusively.
NOTICE
N2.0012
Changes to the device
Improper modifications
The conformity declared by Retsch GmbH with the European Directives
will lose its validity.
Any warranty claims will be terminated.
•Do not make any modification to the device.
•Use spare parts and accessories that have been approved by Retsch
GmbH exclusively.
1.5 Repairs
This manual does not contain any repair instructions. For safety reasons, repairs may only be
carried out by Retsch GmbH or an authorised representative or by qualified service technicians.
In case of repair, please inform…
…the Retsch GmbH representative in your country,
…your supplier, or
…Retsch GmbH directly.

Notes on the Manual
10
Service address:

Confirmation Form for the Managing Operator
11
2 Confirmation Form for the Managing Operator
This manual contains essential instructions for operating and maintaining the device which must
be strictly observed. It is essential that they be read by the user and by the qualified staff
responsible for the device before the device is commissioned. This manual must be available
and accessible at the place of use at all times.
The user of the device herewith confirms to the managing operator (owner) that he has received
sufficient instructions about the operation and maintenance of the system. The user has
received the manual, has read and taken note of its contents and consequently has all the
information required for safe operation and is sufficiently familiar with the device.
The managing operator should for legal protection have the user confirm the instruction about
the operation of the device.
I have read and taken note of the contents of all chapters in this manual as well as all
safety instructions and warnings.
User
Surname, first name (block letters)
Position in the company
Place, date and signature
Managing operator or service technician
Surname, first name (block letters)
Position in the company
Place, date and signature

Technical Data
12
3 Technical Data
3.1 Degree of Protection
IP50
3.2 Emissions
CAUTION
C4.0011
Possibility of acoustic signals not being heard
Loud sieving noises
Possible acoustic alarms and voice communication might not be heard.
•Consider the volume of the sieving noise in relation to other acoustic
signals in the work environment. Additional visual signals may be
used.
CAUTION
C5.0025
Hearing damage
A high sound level may be generated depending on the type of material, the
number of sieves, the sieving aid used and the duration of the sieving
Excessive noise in terms of level and duration can cause impairments or
permanent damage to hearing.
•Ensure suitable noise protection measures are taken or wear ear
protection.
Sound parameters:
The sound parameters are also influenced by the number of test sieves and the properties of
the sample material.
Example 1:
Number of test sieves:
5
Feed material:
Quartz sand (< 1 mm)
Soundproof hood:
no
At these operating conditions, the workplace related equivalent continuous sound level
Leq = 83 dB(A).
Example 2:
Number of test sieves:
5
Feed material:
Quartz sand (< 1 mm)
Soundproof hood*:
yes
*of Retsch GmbH
At these operating conditions, the workplace related equivalent continuous sound level
Leq = 65 dB(A).

Technical Data
13
3.3 Electromagnetic Compatibility (EMC)
EMC class according to DIN EN 55011: B
3.4 Rated Power
~ 180 W (VA)
3.5 Dimensions and Weight
Height: ~ 640 mm
Width: 700 mm
Depth: 450 mm
Weight without sieve stack: ~ 68 kg
3.6 Required Floor Space
Width of the base: 800 mm
Depth of the base: 550 mm
No safety clearances required
Location requirements:
The device must be placed on a vibration-free, plane, stable and free surface to avoid
transmission of vibrations. A level base ensures the uniform distribution of the sample over the
sieve mesh fabric, as well as the stability of the device.
NOTICE
N3.0023
Location requirements
Unbalance and vibration during operation
The AS 200 tap causes strong unbalance and vibrations during the
operation, which can lead to a movement of the whole device.
•The installation must be carried out on a stable, anti-slip, vibration-
free base, which is suitable for both, the weight of the device and the
resulting vibrations during operation.
•In order to ensure safe operation, the AS 200 tap has to be screwed
firmly to the base by means of the transport angles.
3.7 Receptacle Volume
The maximum receptacle volume (the maximum feed quantity) depends on various factors such
as number and aperture size of the test sieves, maximum grain size and width of distribution of
the sample material.

Technical Data
14
Examples for the maximum feed quantity according to DIN 66165 for test sieves of 200 mm in
diameter are listed in the following table:
Mesh size
Max. feed quantity
Max. permitted oversize material
according to DIN 66165
25 µm
14 cm3
7 cm3
45 µm
20 cm3
10 cm3
63 µm
26 cm3
13 cm3
125 µm
38 cm3
19 cm3
250 µm
58 cm3
29 cm3
500 µm
88 cm3
44 cm3
1 mm
126 cm3
63 cm3
2 mm
220 cm3
110 cm3
4 mm
346 cm3
173 cm3
8 mm
566 cm3
283 cm3
3.8 Feed Grain Size
Traditional dry sieving is performed in the particle size range of 40 µm to 125 mm. By means of
sieving aids or with wet sieving the measurement range can be extended to 20 µm. The
maximum feed grain size depends on the sample material, the number and aperture size of the
test sieves and the type of the sieving machine.
Examples for the maximum feed grain size according to DIN 66165 are listed in the following
table:
Mesh size
Max. feed grain size
according to DIN 66165
Mesh size
Max. feed grain size
according to DIN 66165
22 µm
710 µm
4 mm
25 mm
45 µm
1 mm
8 mm
45 mm
63 µm
1.4 mm
16 mm
71 mm
125 µm
2.5 mm
22.4 mm
90 mm
250 µm
4 mm
45 mm
150 mm
500 µm
6 mm
63 mm
180 mm
1 mm
10 mm
90 mm
230 mm
2 mm
16 mm
125 mm
300 mm
The Tap Sieve Shaker AS 200 tap is designed for the measurement range of 20 µm to 25 mm.
3.9 Payload
Maximum sample quantity: 3 kg
Maximum sieve stack weight: 3 kg
Maximum payload: 6 kg (sample material plus test sieves)
Maximum sieve stack height: 380 mm
Maximum number of fractions: 7 (height of test sieves and collecting pan: 50 mm (2")) /
13 (height of test sieves and collecting pan: 25 mm (1"))
3.10 Suitable Sieve Diameters
Suitable sieve diameters: 200 mm / 203 mm (8")

Technical Data
15
3.11 Drive
Horizontal circular motions: 280 rpm
Taps: 150 min-1

Packaging, Transport and Installation
16
4 Packaging, Transport and Installation
4.1 Packaging
The packaging has been adapted to the mode of transport. It complies with the generally
applicable packaging guidelines.
NOTICE
N4.0001
Storage of the packaging
In the event of a complaint or return, the warranty claim may be
endangered if the packaging is inadequate or the device has not been
secured correctly.
•Keep the packaging for the duration of the warranty period.
4.2 Transport
NOTICE
N5.0017
Transport
Mechanical or electronic components may be damaged.
•The device may not be knocked, shaken or thrown during transport.
NOTICE
N6.0014
Complaints
Incomplete delivery or transport damage
The forwarding agent and Retsch GmbH must be notified immediately in
the event of transport damage. It is otherwise possible that subsequent
complaints will not be recognised.
•Please check the delivery on receipt of the device for its
completeness and intactness.
•Notify your forwarding agent and Retsch GmbH within 24 hours.
4.3 Temperature Fluctuations and Condensation
NOTICE
N7.0016
Temperature fluctuations
The device may be subject to strong temperature fluctuations during transport
(e.g. aircraft transport)
The resultant condensed water may damage electronic components.
•Wait before commissioning until the device has been acclimatised.
Temporary storage:
Also in case of an interim storage the device must be stored dry and within the specified
ambient temperature range.

Packaging, Transport and Installation
17
4.4 Conditions for the Installation Site
Installation height: max. 2 000 m above sea level
Ambient temperature: 5 °C –40 °C
NOTICE
N8.0021
Ambient temperature
Temperatures outside the permitted range
Electronic and mechanical components may be damaged.
The performance data alter to an unknown extent.
•Do not exceed or fall below the permitted temperature range (5 °C to
40 °C ambient temperature) of the device.
Maximum relative humidity < 80 % (at ambient temperatures ≤31 °C)
For ambient temperatures UTbetween 31 °C and 40 °C, the maximum relative humidity value LF
linearly decreases according to LF= –(UT–55) / 0.3:
Ambient temperature
Max. rel. humidity
≤31 °C
80 %
33 °C
73.3 %
35 °C
66.7 %
37 °C
60 %
39 °C
53.3 %
40 °C
50 %
NOTICE
N9.0015
Humidity
High relative humidity
Electronic and mechanical components may be damaged.
The performance data alter to an unknown extent.
•The relative humidity in the vicinity of the device should be kept as
low as possible.
4.5 Electrical Connection
WARNING
W3.0015
Danger to life through electric shock
Connection to sockets without protective earth
An electric shock can cause burns, cardiac arrhythmia, respiratory arrest,
as well as cardiac arrest.
•The device may only be operated on sockets with protective earth
(PE).

Packaging, Transport and Installation
18
NOTICE
N10.0022
Electrical connection
Failure to observe the values on the type plate
Electronic and mechanical components may be damaged.
•Connect the device only to a mains supply matching the values on
the type plate.
WARNING When connecting the power cable to the mains supply, use an external fuse that
complies with the regulations applicable to the place of installation.
Check the type plate for details on the necessary voltage,frequency, and maximum
external current source fuse for the device.
The listed values must agree with the existing mains supply.
Only use the supplied power cable to connect the device to the mains supply.
4.6 Type Plate Description
Fig. 1: Type plate
1 Device designation
2 Year of production
3 Part number
4 Serial number
5 Manufacturer’s address
6 Disposal label
7 Bar code
8 Power version
9 Mains frequency
10 Capacity
11 Amperage
12 Number of fuses
13 Fuse type and fuse strength
In the case of queries please provide the device designation (1) or part number (3), as well
as the serial number (4) of the device.
1
2
3
4
5
6
7
8
9
10
11
13
12

Packaging, Transport and Installation
19
4.7 Removing the Transportation Lock
Fig. 2: Unscrewing the transportation lock
Loosen the four screws (TS1) securing the device to the pallet by means of an 18 mm open-
end wrench and remove them.
Loosen the four screws (TS2) of the transport angles (TS3) on both sides of the device by
means of a 30 mm open-end wrench and remove them.
Keep the transportation lock for later transport.
The transport angles (TS3) can be used to securely screw the device to the base.
4.8 Transportation Aid
WARNING
W4.0005
Serious personal injury
Falling loads
Due to the heavy weight of the device, serious personal injuries can be
caused if it falls down.
•Lifting above head height is not permissible!
TS2
TS3
TS1

Packaging, Transport and Installation
20
Fig. 3: Installing the transportation aid
Screw the four supplied transportation aids (TH) with a 30 mm open-end wrench into the
existing threaded holes on both sides of the device.
CAUTION The weight without sieve stack amounts approx. 68 kg. The device may only be
lifted by four people or with suitable hoist, that is designed for the weight.
Fig. 4: Attaching lifting straps
Lifting straps should be used to lift the device with a suitable hoist.
Attach the lifting straps to the two transportation aids as shown in the figure.
NOTICE The housing can be damaged if the lifting straps are too short. The four lifting straps
must be sufficiently long in order to observe a minimum distance of 85 cm between the device
and the hoist.
TH