Rexroth Indramat Mannesmann Rexroth CLM-01.3-M User manual

Levante Sistemas de
Automatización y Control S.L.
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Distribuidor oficial Bosch Rexroth, Indramat, Bosch y Aventics.
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engineeniig
Emnesmann
Rexroth
FLYING CUTOFF CONTROL
User's Manual
DOK CLM 01.3-M POSITIONSSTEUERG.
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Copyright C3 1990, 1991, 1992 by Intiramat Division,
The Rexroth Corporation.
Aii rights reserved.
Publication Number IA 74786
Revision B, September, 1992
Information in this document is subject to change withooit notiee. No part of this manual
may be reproduced or transmitted in any form, by any ineans, electronic or mechanical;
including photocopying and recording, for any purpose without the express written
permission of Indramat.
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REXROTH 1A 74786
INDRAMAT CLM-01.3-M
FOREWORD
Special Notations:
Special noiations areused in this manual to assist the reader in identifyin; unique conditions
or iniormation
that is important. Three categories of riotations are listed beiow in ascendin;
order oiimportance.
Note: A NOTE is a tip, Suggestion or emphasized procedure for operaring rhe equipmenr.
Caution: A CAUTION appears when a condirion exirrs which could cawe operaringfaulrs or
damage ro rhe equipmenr.
Warning: WARNING sraremenrs idennfy condirions which could cawe bodily harm andior
severe darnage ro rhe eqipmenr if the operaror is nor carejül. A WARiVING will typically
describe rhe porential hazard, irs possible effecr, und rneasures rhar mwbe raken ro avoid
rhe hazards.
Please NOTE that due to vanations found in the operating conditions of cerain
applicationsand their working environments, the notations
in this manual cannot
identify ali potential problems or hazards. Caution and discretion must always
be used in operating machinery and especiaITy when using electncal power.
Equipment should only be instalied and operated by trained persomel.
Repair und Training services are avaihble from REXROTH IhrDRK4T.
The Rexroth Corporation
Indramat Division
255 Mittel Drive
Wood Dale, IUinois
60191
Ph. [phone]
FAX [phone]
REV. B. 9/92 FOREWORD iii
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REXROTH IA 74786
INDRAMAT CLM-01.3-M
RECORD OF REVISIONS
Revision Date
Level Description of Change
Preliminary Release - Iimited Distribution
Current Release
REV. B, 7192 RECORD OF REVISIONS V
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REXROTH
lA74786
INDRAMAT CLM.01.3.M
CONTENTS
C ER 1 . GENE DESCRTIPTPON
.............................
1.1 About The CLM and This Manual 1-4
...........................
1.1.1 Hardware and Software Versions 1-4
....................................
1.1.2 Problem Assistance 1-4
.........................
1.2 Introduction to Flying Cutoff Applications 1-6
.....................
1.2.1 Basic Sequence of Operations (Single Axis) 1-6
...................................
1.2.2 Two-Axis Operation 1-8
.....................................
1.2.3 Synchronous Axis 1-8
.........................................
1.2.4 Flying Saw 1-8
.................................
1.3 Basic LM Software Features 1-8
................................
1.3.1 Parameter-Based Features 1-9
.....................
1.3.1.1 Minimum and Maximum Travel Limits 1-9
.............................
1.3.1.2 Cut Width Compensation 1-9
.......................................
1.3.1.3 Task 2&3 1-9
....................................
1.3.1.4 Serial Interface 1-9
.............................
1.3.2 User Program-Based Features 1-9
................................
1.3.2.1 Minimum Cut Point 1-10
...................................
1.3.2.2 Minimum Sh-oke 1-10
...............................
1.4 Physical Descnption of the CLM 1-10
......................................
1.4.1 System Features 1-14
.........................
1.4.1.1 Standard and Programmable 110 1-14
......................................
1.4.1.2 Parameters 1-14
...................................
1.4.1.3 Self-Diagnostics 1-14
.....................................
1.4.1.4 Programming 1 . 15
......................................
1.4.1.5 Registration 1-15
....................................
1.4.1.6 Serial Interface 1-15
........................
1.4.1.7 Remote KeypadIDisplay Mounting 1-15
......................................
1.4.2 System Options 1-15
..........................
1.4.2.1 Indramat Decade Switch UDS) 1-15
1.4.2.2 Station Operator Terminal (SOS) and ScrernManager Software
...... 1-16
.............................
1.4.2.3 MotionManager Software 1-17
REV . B. 9/92 CONTENTS vii
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lA74786 REXROTH
CLM.01.3.M INDRAMAT
.................................
1.4.3 CLM Operating Modes 1-18
....................................
1.4.3.1 ManualMode 1-18
......................................
1.4.3.2 TestMode 1-18
...................................
1.4.3.3 Automatie Mode 1-18
...............................
1.4.3.4 Parameter Entry Mode 1-19
..........................................
1.5 Specifications 1-19
.......................................
1.5.1 Dimensions 1-19
..............................
1.5.2 Operating Environment 1-19
...............................
1.5.3 Control Specifications 1-20
................................
1.5.4 Power Requirements 1-20
........................................
2.1 CLM Front Panel 2-1
.................................
2.2 Keypad and Display Module 2-1
........................................
2.3 Data Entry Keys 2-3
...........................
2.4 Display Screens and the Display Map 2-4
...........
2.4.1 CLM Hafdware & Sofiware VersioniControl Status Screzn 2-7
..................................
2.4.2 Length Overall Screen 2-8
..................................
2.4.3 Material Speed Screen 2-9
......................................
2.4.4 Counter Screen 2-10
...................................
2.4.5 Axis Position Screen 2-10
..............................
2.4.5.1 Current Position Screen 2-11
.................................
2.4.5.2 Position Lag Screen 2-11
................................
2.4.6 Operating Modes Screens 2-12
................................
2.4.6.1 Manual Mode Screen 2-12
...........................
2.4.6.2 AutomaticiTest Mode Screen 2-13
.........................
2.4.6.3 Parameter Mode Display Screens 2-13
...................................
2.4.7 Program Mit Screen 2-15
...................................
2.5 CLM Lower Front Panel 2-16
C ER 3 . DESC ION OF 110 FUNCTIONS
........................................
3.1 Signal Definitions 3-1
.............................
3.2 CLM System and Auxiliary Inputs 3-2
3.2.1 Parameter Mode Select ................................. 3-3
......................
3.2.2 Axis X1 Automatic 1 Manual Mode Select 3-4
......................................
3.2.3 Emergency Stop 3-5
....................................
3.2.4 Home Limit Switch 3-6
......................................
3.2.5 Immediate Stop 3-7
...................................
3.2.6 Axis #l Drive Ready 3-8
viii CONTENTS REV . B. 9/92
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REXROTH lA74786
INDRAMAT CLM.01.3.M
3.2.7 Clear (Extemal) ..................................... 3-8
3.2.8 Axis #1 Jog Forward
................................... 3-8
................................... 3.2.9 Axis #I Jog Reverse 3-9
.........................................
3.2.10 Crop Cut 3-9
........................................
3.2.11 Cut Inhibit 3-10
.................................... 3.2.12 Registration Mark 3-11
3.2.13 Auxiliary Inputs (Standard
CLM) .......................... 3-11
3.3 CLM System
& Auxiliary Outputs ............................. 3-12
.................................. 3.3.1 Axis #1 Manual Mode 3-13
3.3.2 Axis #1 Automatic Mode
................................ 3-13
...................................... 3.3.3 Parameter Mode 3-13
3.3.4 Axis #1 Drive Enable
(RF) ............................... 3-14
.................................. 3.3.5 Axis #1 Brake Release 3-14
..................................
3.3.6 Axis #1 System Fault 3-15
.........................................
3.3.7 Test Mode 3-15
.................................... 3.3.8 Cut Inhibit Output 3-16
.................................. 3.3.9 Axis #2 Manual Mode 3-16
3.3.10 Axis #2 Automatic Mode
............................... 3-16
..................................
3.3.1 I Axis #2 Drive Enable 3-17
.................................
3.3.12 Axis #2 Brake Release 3-17
.................................. 3.3.13 Axis #2 System Fault 3-18
......................... 3.3.14 Auxiliary Outputs (Standard CLM) 3-18
........................ 3.4 CLM with Expansion 110Board (Optional) 3-18
3.4.1 Expansion CLM Auxiliary Inputs (Connector
X1 1) ................ 3-19
3.4.1.1 Auxiliary Inputs (CLM With Expansion
110 Board) ............. 3-20
3.4.2 Expansion CLM Auxiliary Inputs
I Axis 2 System Inputs ............. 3-21
3.4.2.1 Auxiliary Inputs (CLM With Expansion IiO Board)
............. 3-22
3.4.2.2 Axis #2 Autornatic Mode
............................. 3-22
3.4.2.3 Axis #2 Cycle Starl
................................. 3-22
3.4.2.4 Axis
#2 Cycle Stop ................................. 3-27
3.4.2.5 Axis #2 Drive Ready ................................ 3-22
3.4.2.6 Axis #2 Jog Forward
................................ 3-23
3.4.2.7 Axis #2 Jog Reverse ................................ 3-24
3.4.3. Auxiiiary Outputs (CLM With Expansion IiO Board)
............... 3-23
3.5 Parameter-Programmable Inputs
............................... 3-26
3.6 Parameter-Programmable Outputs
.............................. 3-27
3.7 Flags (Software Outputs)
................................... 3-27
REV . B. 9/92 CONTENTS ix
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