Rexroth Indramat REFUdrive 500 RD51 User manual

Operating Instructions
DOK-RD500*-RD51*******-IB01-EN-P
 drive 500
REFUdrive 500 RD51
Drive control devices
VFC (voltage-frequency-control)
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About this Documentation REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
REFUdrive 500 RD51
Drive control devices
VFC (voltage-frequency-control)
Operating Instructions
DOK-RD500*-RD51*******-IB01-EN-P
•Box: 9051-02V-EN
•Document Number: 120-1950-B305-01/EN
This documentation explains the frequency converters of the drive series
REFU
drive 500 RD51. It provides information...
•for planning the mechanical control cabinet construction.
•for planning the electrical control cabinet construction.
•for commissioning the drive controls.
•for basic parameterization of the drive controls.
•to fault messages and notes to cause and remedy
Description Release
Date Notes
DOK-RD500*-RD51*******-IB01-EN-P 03.2000 First edition
2000 Indramat Refu GmbH
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design (DIN
34-1).
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Indramat Refu GmbH
Uracher Straße 91 •D-72555 Metzingen
Telephone [phone] •Fax [phone]
http://www.refu.com
Dept. Development E (mr)
This document has been printed on chlorine-free bleached paper..
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revisions
Copyright
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Published by
Note
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REFUdrive 500 RD51 List of contents I
DOK-RD500*-RD51*******-IB01-EN-P
List of contents
1 Safety 1-1
1.1 Safety information and instructions in the technical documentation for REFUdrive500................1-1
1.2 Definition of the terminology used..................................................................................................1-1
1.3 Definition of the symbols used.......................................................................................................1-2
1.4 Precautionary measures when handling components which can be destroyed by electrostatic
discharge (ESD).............................................................................................................................1-2
1 Description 1-1
1.1 The REFU drive 500 drive converters.............................................................................................1-1
Handling...................................................................................................................................1-1
Electromagnetic compatibility ..................................................................................................1-1
Technical features....................................................................................................................1-1
1.2 Rating plate....................................................................................................................................1-2
1.3 Technical Data ...............................................................................................................................1-3
Technical Data for pulse frequency fp= 4 kHz.........................................................................1-3
Technical Data for pulse frequency fp= 4 kHz.........................................................................1-4
Technical Data for pulse frequency fp= 8 kHz.........................................................................1-5
Technical Data for pulse frequency fp= 8 kHz (* for 110 kW fp= 6 kHz) ................................1-6
Technical Data for pulse frequency fp= 10 and 12 kHz ..........................................................1-7
1.4 Circuit principle...............................................................................................................................1-8
Electronic section.....................................................................................................................1-8
Converter power section..........................................................................................................1-9
1.5 Type code.....................................................................................................................................1-11
2 Mechanically installation 2-1
2.1 Storage and installation location....................................................................................................2-1
Storage.....................................................................................................................................2-1
Minimum requirements regarding the installation location ......................................................2-1
Installation altitudes exceeding 1000 meter above sea level: .................................................2-1
2.2 Mounting units sizes A to E............................................................................................................2-2
Mounting example....................................................................................................................2-2
Dimension drawings front view, sizes A to E...........................................................................2-3
Dimension drawing side view, sizes A to E .............................................................................2-4
2.3 Mounting liquid-cooled converters, sizes G and H with integrated heat exchanger......................2-5
Dimension drawing with integrated heat exchanger, size G....................................................2-5
Dimension drawing with heat exchanger, size H.....................................................................2-6
2.4 Mounting liquid-cooled converters, sizes G and H with external heat exchanger.........................2-6
Dimension drawing of the drive converter and line filter without heat exchanger, size G.......2-7
Dimension drawing of the drive converter and filter without heatexchanger, size H...............2-8
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II List of contents REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
Dimension drawing of the external heat exchanger for cabinet mounting...............................2-9
Dimension drawings of the external heat exchanger for wall mounting ..................................2-9
2.5 Working on the cooling-medium circuit..........................................................................................2-9
Mounting extension hoses for external heat exchangers ........................................................2-9
Servicing the cooling medium circuit .....................................................................................2-10
3 Electrical installation 3-1
3.1 EMC-compatible drive design........................................................................................................3-1
3.2 Warning notes and informations ....................................................................................................3-2
3.3 Conductor cross-section ................................................................................................................3-4
3.4 Power terminals RD51, size class A - E ........................................................................................3-6
Terminal layout diagram, size class A .....................................................................................3-6
Terminal layout diagram, sizes B - E.......................................................................................3-7
Description of the power terminals, size class A to E..............................................................3-8
3.5 Power terminals RD51, sizes G and H ..........................................................................................3-9
Terminal layout diagram, size G..............................................................................................3-9
Terminal layout diagram, size H............................................................................................3-10
Description of the power terminals, sizes G and H................................................................3-11
3.6 Connection diagrams...................................................................................................................3-12
3.7 Control terminals..........................................................................................................................3-13
Terminal layout diagram SR17000........................................................................................3-13
Description of the control terminals .......................................................................................3-13
Incremental encoder connection............................................................................................3-15
Service interface RS232 (X11) ..............................................................................................3-16
Standard interfaces RS485 (X12)..........................................................................................3-17
4 Operator control and parameterization 4-1
4.1 Operating possibilities....................................................................................................................4-1
4.2 Using the operator panel................................................................................................................4-1
Operating using the operator panel.........................................................................................4-1
Monitoring using the operator panel (monitor).........................................................................4-2
Parameterizing using the operator panel.................................................................................4-2
Copy function...........................................................................................................................4-3
Fault acknowledgment.............................................................................................................4-3
4.3 Monitoring.......................................................................................................................................4-4
Monitor stucture .......................................................................................................................4-4
Monitor functions......................................................................................................................4-5
Operating display.....................................................................................................................4-5
Alarm display............................................................................................................................4-5
Fault display.............................................................................................................................4-6
LED display..............................................................................................................................4-6
5 Basic parameterization 5-1
5.1 Parameterizing...............................................................................................................................5-1
Structure of the basic parameterization...................................................................................5-1
Overview..................................................................................................................................5-2
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REFUdrive 500 RD51 List of contents III
DOK-RD500*-RD51*******-IB01-EN-P
5.2 Password level...............................................................................................................................5-4
5.3 Quick-Setup ...................................................................................................................................5-4
5.4 Guided parameterization................................................................................................................5-6
Device control / setpoints.........................................................................................................5-6
Standard terminal assignment.................................................................................................5-8
Functions................................................................................................................................5-10
Drive converter settings.........................................................................................................5-14
Serial communications...........................................................................................................5-15
Diagnostica / drive converter data .........................................................................................5-16
Optiones.................................................................................................................................5-17
5.5 Numerical list................................................................................................................................5-17
6 Start-up 6-1
6.1 Steps to prepare for commissioning ..............................................................................................6-1
6.2 Procedure when first commissioning.............................................................................................6-1
6.3 Motor optimization / motor evaluation............................................................................................6-3
Motor running under no-load conditions ..................................................................................6-3
Running-up/accelerating under load........................................................................................6-3
6.4 General information........................................................................................................................6-3
7 Troubleshooting 7-1
7.1 Self test - error messages..............................................................................................................7-1
7.2 Alarms............................................................................................................................................7-1
7.3 Faults..............................................................................................................................................7-1
Fault acknowledgment.............................................................................................................7-1
7.4 List of the alarm- and fault messages............................................................................................7-2
7.5 Alarm- and fault messages - cause and remedy/comments..........................................................7-3
8 Index 8-1
9 Kundenbetreuungsstellen - Sales & Service Facilities 9-1
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IV List of contents REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
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REFUdrive 500 RD51 Safety 0-1
DOK-RD500*-RD51*******-IB01-EN-P
0 Safety
0.1 Safety information and instructions in the technical
documentation for REFUdrive500
The safety information and instructions provided in this section are valid
for all documents, electronic documents, or other publications associated
with the REFU
drive 500 drive converter series subsequently known as
"Technical Documentation REFU
drive 500 “. Please observe the safety-
and application information for drive converters in the Manual provided,
"Safety information and EC Certificates".
0.2 Definition of the terminology used
Qualified personnel
In the sense of the REFU drive 500 technical documentation and the
warning information on the products themselves, are electrical specialists
or personnel with electrical training in accordance with EN 600204 Part 1,
3.55 or 3.30. They are knowledgeable about the installation, mounting,
connecting-up, commissioning and operation of the product, and have the
appropriate qualifications for their job.
WARNING
Warning
For the purpose of the REFU drive 500 documentation
and the warning information on the products themselves,
warning means that death, severe personal injury or
significant property damage can result if proper
precautions are not taken.
CAUTION
Caution
For the purpose of the REFU drive 500 Technical
Documentation and the warning information on the
products themselves, caution indicates that minor
personal injury or material damage can result if proper
precautions are not taken.
Caution - Components which can be destroyed
by electrostatic discharge (EGB)
For the purpose of the REFU drive 500 technical
documentation and the warning information on the
products themselves, indicate boards and modules which
can be destroyed by electrostatic discharge. Please
observe the measures specified below.
Note: For the purpose of the REFU drive 500 Technical
Documentation, "Note" indicates information about the product
or the respective part of the Instruction Manual that is
essential to highlight.
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0-2 Safety REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
0.3 Definition of the symbols used
Symbol Significance and application
Caution! General potential source of danger.
Used in conjunction with the terms "Warning" and "Caution".
Caution! Danger due to electric current.
Used in conjunction with the terms "Warning" and "Caution".
Caution! Components which can be destroyed by
electrostatic discharge
This is used in conjunction with the term Caution - ESD‘.
Important Information!
Used in conjunction with the term "Note"
0.4 Precautionary measures when handling components
which can be destroyed by electrostatic discharge (ESD)
The units contain electrostatically sensitive devices that can easily be
destroyed if they are incorrectly handled. However, if your work does
involve the handling of such devices, please observe the following
information:
•Electronic modules should not be touched unless work has to be
carried-out on them.
•If it is essential for you to touch and handle an electronics module,
make sure that your body is electrostatically discharged beforehand .
•Modules may not be allowed to come into contact with electrically
insulating materials -such as plastic foil, insulated table tops or clothing
made of synthetic fibers-.
•Modules may only be placed on electrically conducting surfaces.
•When carrying-out soldering work on the modules, the soldering iron
tip must be grounded.
•Modules and electronic components must always be packed in
electrically conducting containers (e.g. such as metalized plastic boxes
or metal canisters) before being stored or shipped.
•If packing containers are used which are not conductive, modules and
boards must first be wrapped in a conducting material. Examples of
such materials including electrically conducting foam rubber or
household aluminum foil.
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REFUdrive 500 RD51 Safety 0-3
DOK-RD500*-RD51*******-IB01-EN-P
The necessary ESD protective measures are illustrated in the diagram
below:
a
bed
ff f
d
a
c
ed
f f
b
ca
Seated Standing Standing/seated
a: Conductive flooring
b: ESD table
c: ESD shoes/footwear
d: ESD overall
e: ESD bracelet/chain
f: Grounding connection of the cabinets
Fig. 0-1: ESD protective measures
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0-4 Safety REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
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REFUdrive 500 RD51 Description 1-1
DOK-RD500*-RD51*******-IB01-EN-P
1 Description
1.1 The REFU drive 500 drive converters
REFU drive 500 is a state-of-the-art three-phase drive system for various
types of synchronous- and induction motors which can be universally
used. The drive converters can be flexibly adapted to the particular drive
task as a result of the modular hardware and software design.
The system includes various versions of AC drive converters (with/without
braking chopper, line contactor etc.) inverters for DC rectification as well
as rectifier- and regenerative feedback converters. The modules can ei-
ther be used individually or combined in groups, completely connected-up
in cabinets.
The power sections are designed for rear cooling. This allows forced air
cooling to be implemented outside the cabinet for higher degrees of pro-
tection (where the heat sink extends through the rear panel or heat
transfer plates). Versions are also available with liquid cooling, with inte-
grated or external heat exchanger.
Handling
Special importance was placed on simple handling:
•simple commissioning via Quick-Setup
•prompted start-up using the operator panel with graphics display
•highest level of user-friendliness using a PC with the high performance
REFUwin software package
Electromagnetic compatibility
The AC drive converters have integrated radio interference suppression
filters and line reactors to reduce the harmonics fed back into the line
supply. REFU
drive 500 completely fulfills the EMC Directive in reference
to the noise immunity and noise emission according to the EMC Product
Standard for electric drives EN 61800-3, EN 55011 Class A (IEC 1800-3).
REFU
drive 500 units are in conformance with noise immunity specifica-
tions according to EN 50082-2.
Technical features
•AC or DC power supply
•Either forced air cooling, heat transfer plates or liquid cooling
•Removable 4-line graphic display with copy function
•Various interfaces for operating observing, and parameterizing (“down-
load” parameterization) the drive system:
• Profibus DP
• Interbus S
• CAN-Bus, also with fiber-optic cable
• RS 232 / RS 485
•Peer-to-peer coupling with fiber-optic cable for fast communications
between several drives
•Expanded, freely combinable technological functions:
• PID, PI controller, AND, OR, XOR, RS flip-flop, D latch and Sample &
Hold module
• Mathematical function elements
• Timers, counters, comparators, ramp-function generators
•Double overload for 0.5 sec
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1-2 Description REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
•High-performance software tool: REF Uwin
1.2 Rating plate
REFU
ELEKTRONIK
72555 Metzingen
TYP: RD514B045LB
Serialnr.: 6150 - 02349 - 0002 - 3099
INPUT
3AC 380...460
89
50/60
OUTPUT
3AC 0..360..437
82/164
0-500
Output voltage
Rated current/peak current for t < 0,5 sec
Output frequency
Line voltage
Rated current for
input fuses
Line frequency
V
A
Hz
Made in Germany
Type code
Fig. 1-1: Rating plate
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REFUdrive 500 RD51 Description 1-3
DOK-RD500*-RD51*******-IB01-EN-P
1.3 Technical Data
Technical Data for pulse frequency fp= 4 kHz
RD51 1.5 3.0 4.0 5.5 7.5 011 015 018 022 030 037
Motor output 1[kW] 1.5 3.0 4.0 5.5 7.5 11 15 18.5 22 30 37
Line supply voltage 3 AC 400 V (±15%)
Output frequency [Hz] 0 -250 Hz
Rated current [A] 4.0 7.5 10 13 18 25 30 35 43 56 68
Peak current for t=60 s [A] 5.2 9.8 13 17 23 33 39 46 55 73 88
t=1 s [A] 6.8 13 17 22 31 43 51 60 72 95 116
t=0.5 s [A] 8.0 15 20 26 36 50 60 70 85 112 136
Rated output SN[kVA] 2.6 4.9 6.6 8.6 12 16 20 23 28 37 45
Peak output for t=60s [kVA] 3.4 6.5 8.6 11 15 22 26 30 36 48 58
Line supply voltage 3 AC 460 V (±15%)
Output frequency [Hz] 0 -250 Hz
Rated current [A] 3.5 6.5 912 16 21 27 31 38 49 60
Peak current for t=60 s [A] 5.2 9.8 13 17 23 33 39 46 55 73 88
t=1 s [A] 6.8 13 17 22 31 43 51 60 72 95 116
t=0.5 s [A] 8.0 15 20 26 36 50 60 70 85 112 136
Rated output SN[kVA] 2.6 4.9 6.6 8.6 12 16 20 23 28 37 45
Peak output for t=60s [kVA] 3.4 6.5 8.6 11 15 22 26 30 36 48 58
Line supply voltage 3 AC 500 V (+10% / -15%)
Output frequency [Hz] 0 - 250 Hz
Rated current [A] 36810 14 20 24 28 34 45 54
Peak current for t=60 s [A] 3.9 7.8 10 13 18 26 31 36 44 59 70
t=1 s [A] 5.1 10 14 17 24 34 41 48 58 77 92
t=0.5 s [A] 6.0 12 16 20 28 40 48 56 68 90 108
Rated output SN[kVA] 2.5 4.9 6.6 8.2 12 16 20 23 28 37 44
Peak output for t=60s [kVA] 3.2 6.4 8.2 11 15 21 26 30 36 49 58
Ambient conditions, radio interference suppression level, noise immunity
Environmental class 3K3 according to DIN IEC 721-3-3 (ambient temperature 0-40 °C)
Cooling airflow requirement [m³/s] 0.02 0.02 0.02 0.03 0.03 0.05 0.05 0.05 0.1 0.1 0.2
Radio interference suppression level/ noise immunity A 1 according to EN 55011 / EN 61800-3
Mechanical design
Size classes AAAAABBBCCC
Degree of protection IP 20 according to EN 60529 IP 20 acc. to EN 60529 (without terminal
connections)
Weight of the drive converter for cooling type
Forced ventilation [kg] 15 15 15 15 15 18 18 18 33 33 33
Liquid cooling [kg] 10 10 10 10 10 12 12 12 25 25 25
Heat conducting plate [kg] 10 10 10 10 10 12 12 12 -- -- --
Brake resistor
Continuous braking power 2[kW] 0.1 0.1 0.1 0.1 0.1 0.2 0.2 0.2 0.4 0.4 0.4
1Maximum permissible motor output referred to a 4-pole standard induc-
tion motor.
2When the braking resistors are mounted in the air flow.
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1-4 Description REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
Technical Data for pulse frequency fp= 4 kHz
RD51 045 055 075 090 110 132 160 200 315 400
Motor output 3[kW] 45 55 75 90 110 132 160 200 315 400
Line supply voltage 3 AC 400 V (±15%)
Output frequency [Hz] 0 - 250 0 - 150
Rated current [A] 82 99 135 165 195 230 290 350 540 680
Peak current for t=60 s [A] 107 129 176 215 253 299 377 455 702 884
t=1 s [A] 139 168 230 281 331 391 493 595 918 1156
t=0.5 s [A] 164 198 270 330 390 - - - - -
Rated output SN[kVA] 54 65 89 109 128 151 191 230 355 448
Peak output for t=60s [kVA] 70 85 116 142 167 197 248 299 462 582
Line supply voltage 3 AC 460 V (±15%)
Output frequency [Hz] 0 - 250 0 - 150
Rated current [A] 72 86 120 139 178 200 252 305 470 591
Peak current for t=60 s [A] 107 129 176 215 254 299 377 455 702 884
t=1 s [A] 139 168 230 281 332 391 493 595 918 1156
t=0.5 s [A] 164 198 270 330 390 - - - - -
Rated output SN[kVA] 54 65 89 109 128 151 191 230 355 448
Peak output for t=60s [kVA] 70 85 116 142 167 197 248 299 462 582
Line supply voltage 3 AC 500 V (+10% / -15%)
Output frequency [Hz] 0 - 250 0 - 150
Rated current [A] 66 80 108 130 160 190 240 280 432 550
Peak current for t=60 s [A] 86 104 140 169 208 247 312 364 562 715
t=1 s [A] 112 136 184 221 272 323 408 476 734 935
t=0.5 s [A] 132 160 216 260 320 -- -- -- -- --
Rated output SN[kVA] 54 66 89 107 132 156 197 230 355 452
Peak output for t=60s [kVA] 71 86 115 139 171 203 257 299 462 588
Ambient conditions, radio interference suppression level, noise immunity
Environmental class 3K3 according to DIN IEC 721-3-3 (ambient temperature 0-40 °C)
Cooling airflow requirement [m³/s] 0.2 0.4 0.4 0.6 0.4 0.4 0.4 0.6 0.8 1.2
Radio interference suppression level/ noise immunity A 1 according to EN 55011 / EN 61800-3
Mechanical design
Size classes C D D E E G G G H H
Degree of protection IP 20 according to EN 60529 (without terminal connections)
Weight of the drive converter for cooling type
Forced ventilation [kg] 33 50 50 80 80 -- -- -- -- --
Liquid cooling [kg] 25 37 37 60 60 180 180 180 358 358
Heat conducting plate [kg] -- -- -- -- -- -- -- -- -- --
Brake resistor
Continuous braking power 4[kW] 0.4 0.6 0.6 0.8 1.2 2 2 2.5 4 5
3Maximum permissible motor output referred to a 4-pole standard induc-
tion motor.
4When the braking resistors are mounted in the air flow.
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REFUdrive 500 RD51 Description 1-5
DOK-RD500*-RD51*******-IB01-EN-P
Technical Data for pulse frequency fp= 8 kHz
RD51 1.5 3.0 4.0 5.5 7.5 011 015 018 022 030 037
Motor output 5[kW] 1.1 2.2 3.0 4.0 5.5 7.5 11 15 18.5 22 30
Line supply voltage 3 AC 400 V (±15%)
Output frequency [Hz] 0 - 500
Rated current [A] 3.0 5.8 7.5 10 13 18 25 30 35 43 56
Peak current for t=60 s [A] 3.9 7.5 9.8 13 17 23 33 39 46 55 73
t=1 s [A] 51 9.9 13 17 22 31 43 51 60 72 95
t=0.5 s [A] 6.0 12 15 20 26 36 50 60 70 85 112
Rated output SN[kVA] 2.0 3.8 4.9 6.6 8.6 12 16 20 23 28 37
Peak output for t=60s [kVA] 2.6 4.9 6.5 8.6 11 15 22 26 30 36 48
Line supply voltage 3 AC 460 V (±15%)
Output frequency [Hz] 0 - 500
Rated current [A] 2.6 5.0 6.5 8.7 12 16 21 27 31 38 49
Peak current for t=60 s [A] 3.9 7.5 9.8 13 17 23 33 39 46 55 73
t=1 s [A] 51 9.9 13 17 22 31 43 51 60 72 95
t=0.5 s [A] 6.0 12 15 20 26 36 50 60 70 85 112
Rated output SN[kVA] 2.0 3.8 4.9 6.6 8.6 12 16 20 23 28 37
Peak output for t=60s [kVA] 2.6 4.9 6.5 8.6 11 15 22 26 30 36 48
Line supply voltage 3 AC 500 V (+10% / -15%)
Output frequency [Hz] 0 - 500
Rated current [A] 2.4 4.5 6 8 10 14 20 24 28 34 45
Peak current for t=60 s [A] 3.1 5.9 7.8 10 13 18 26 31 36 44 59
t=1 s [A] 4.1 7.7 10 14 17 24 34 41 48 58 77
t=0.5 s [A] 4.8 9.0 12 16 20 28 40 48 56 68 90
Rated output SN[kVA] 2.0 3.7 4.9 6.6 8.2 12 16 20 23 28 37
Peak output for t=60s [kVA] 2.6 4.9 6.4 8.2 11 15 21 26 30 36 49
Ambient conditions, radio interference suppression level, noise immunity
Environmental class 3K3 according to DIN IEC 721-3-3 (ambient temperature 0-40 °C)
Cooling airflow requirement [m³/s] 0.02 0.02 0.02 0.03 0.03 0.04 0.05 0.05 0.1 0.1 0.2
Radio interference suppression level/ noise immunity A 1 according to EN 55011 / EN 61800-3
Mechanical design
Size classes AAAAABBBCCC
Degree of protection IP 20 according to EN 60529 IP 20 acc. to EN 60529 (without terminal
connections)
Weight of the drive converter for cooling type
Forced ventilation [kg] 15 15 15 15 15 18 18 18 33 33 33
Liquid cooling [kg] 10 10 10 10 10 12 12 12 25 25 25
Heat conducting plate [kg] 10 10 10 10 10 12 12 12 -- -- --
Brake resistor
Continuous braking power 6[kW] 0.1 0.1 0.1 0.1 0.1 0.2 0.2 0.2 0.4 0.4 0.4
5Maximum permissible motor output referred to a 4-pole standard induc-
tion motor.
6When the braking resistors are mounted in the air flow.
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1-6 Description REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
Technical Data for pulse frequency fp= 8 kHz (* for 110 kW fp= 6 kHz)
RD51 045 055 075 090 110* 132 160 200 315 400
Motor output 7[kW] 37 45 55 75 90 110 132 160 250 315
Line supply voltage 3 AC 400 V (±15%)
Output frequency [Hz] 0 - 500 0 - 250
Rated current [A] 68 82 99 135 165 195 230 280 400 540
Peak current for t=60 s [A] 88 107 129 176 215 254 299 364 520 702
t=1 s [A] 116 139 168 230 280 332 391 476 680 918
t=0.5 s [A] 136 164 198 270 330 -- -- -- -- --
Rated output SN[kVA] 45 54 65 89 109 128 151 184 263 355
Peak output for t=60s [kVA] 58 70 85 116 142 166 197 240 342 462
Line supply voltage 3 AC 460 V (±15%)
Output frequency [Hz] 0 - 500 0 - 250
Rated current [A] 60 72 86 118 132 170 200 243 348 470
Peak current for t=60 s [A] 88 107 129 176 215 254 299 364 520 702
t=1 s [A] 116 139 168 230 280 332 391 476 680 918
t=0.5 s [A] 136 164 198 270 330 -- -- -- -- --
Rated output SN[kVA] 45 54 65 89 109 128 151 184 263 355
Peak output for t=60s [kVA] 58 70 85 116 142 166 197 240 342 462
Line supply voltage 3 AC 500 V (+10% / -15%)
Output frequency [Hz] 0 - 500 0 - 250
Rated current [A] 55 66 80 108 130 160 190 240 345 432
Peak current for t=60 s [A] 72 86 104 140 169 208 247 312 449 562
t=1 s [A] 94 112 136 184 221 272 323 408 587 734
t=0.5 s [A] 110 132 160 216 260 -- -- -- -- --
Rated output SN[kVA] 45 54 66 89 107 132 156 197 284 355
Peak output for t=60s [kVA] 59 71 86 115 139 171 203 257 369 462
Ambient conditions, radio interference suppression level, noise immunity
Environmental class 3K3 according to DIN IEC 721-3-3 (ambient temperature 0-40 °C)
Cooling airflow requirement [m³/s] 0.2 0.4 0.4 0.6 0.4 0.4 0.4 0.6 0.8 1.2
Radio interference suppression level/ noise immunity A 1 according to EN 55011 / EN 61800-3
Mechanical design
Size classes C D D E E G G G H H
Degree of protection IP 20 according to EN 60529 (without terminal connections)
Weight of the drive converter for cooling type
Forced ventilation [kg] 33 50 50 80 80 -- -- -- -- --
Liquid cooling [kg] 25 37 37 60 60 180 180 180 358 358
Heat conducting plate [kg] -- -- -- -- -- -- -- -- -- --
Brake resistor
Continuous braking power 8[kW] 0.4 0.6 0.6 0.8 1,2 2 2 2.5 4 5
7Maximum permissible motor output referred to a 4-pole standard induc-
tion motor.
8When the braking resistors are mounted in the air flow.
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REFUdrive 500 RD51 Description 1-7
DOK-RD500*-RD51*******-IB01-EN-P
Technical Data for pulse frequency fp= 10 and 12 kHz
RD51 1.5 3.0 4.0 5.5 7.5 011 015 018 022 030 037
Data for pulse frequency fp= 10 kHz
Rated current [A]
for 3-ph. 400 V AC (±15%) 2.6 4.9 6.5 8.5 11.5 15.5 21.5 26 32.5 39 48
Rated current [A]
for 3-ph. 460 V AC (±15%) 2.2 4.2 5.6 7.3 10.3 13.5 18.5 23 28.5 34.5 42
Data for pulse frequency fp= 12 kHz
Rated current [A]
for 3-ph. 400 V AC (±15%) 2.2 45.5 710 13 18 22 30 35 40
Rated current [A]
for 3-ph. 460 V AC (±15%) 1.9 3.5 4.8 68.7 11 15.5 19 26 30.5 35
RD51 045 055 075 090 110 132 160 200 315 400
Data for pulse frequency fp= 10 kHz
Rated current [A]
for 3-ph. 400 V AC (±15%) 60 75 89.5 108 108 168 200 245 355 468
Rated current [A]
for 3-ph. 460 V AC (±15%) 53 65.5 78 94 94 146 174 213 309 407
Data for pulse frequency fp= 12 kHz
Rated current [A]
for 3-ph. 400 V AC (±15%) 52 68 80 80 80 140 170 210 310 395
Rated current [A]
for 3-ph. 460 V AC (±15%) 45.5 59 69.5 69,5 69,5 122 148 183 270 344
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1-8 Description REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
1.4 Circuit principle
Electronic section
Serialcom m unication
via U S S protocol(R S485)
O peratorpanel,
REFUwin,
REFUdos
Esc Prog Mon Enter
Start Stop
REFU
A
A
B
B
R
R
Bidirektionale
D ig ita l in p u ts a n d
outputs
D ig.input/output1
D ig ita l in p u ts
Analog input
Tem perature sensor
R elay output
D ig ita l in p u ts
or
H TL Increm entalencoder
D ig.input/output2
D ig.input/output3
D ig . in p u t 4
D ig . in p u t 5
An.input+
An.input
Dig.GND
Increm entalencoder
Alternative
D igitalinput
Standard
D ig . in p u t 6
"O N "
Dig.Ein7
"O peratorenable"
D ig . in p u t 8
from control
com puter
H ilfsstrom versorgung
O utput+24 V
A n . o u tp u t / R e f.
Analog output/R eference
To the nest
bus node
REFU
win
REFU
dos
O utput+24 V
Encodertrack
R e f. G N D
Encoderground
X17 D ig.inputs orencoder
X11 S e rv ic e in te rfa ce (R S 2 3 2 )
X12 R S485 interface
X14 Standard term inalstrip
X16 Relayoutput
1
2
3
T x D
R xD
2
3
4
5
6
7
8
1
1
2
X15
Tem perature sensor
Tem perature
m onitoring
+5 V
Output
3
4
5
10 V
1
11
8
9
10
Input
M icroprocessor
+10 V
Option
slot1
Option
slot2
2
3
5
2
2
6
7
X121
X123
An.output
Process data interface
SS4 SS2
P24 V
S1
T xD+ /R X D+
1
P24 V
24V
5V
24V
5V
24V
5V
24V
5V
24V
5V
24V
5V
X122
T xD /R X D
IG R _ P
IG R _ R
IG R _ N
PTC /KTY84
PTC /KTY84+
Controlboard SR 17000
Fig. 1-2: Circuit principle of converter electronic section
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REFUdrive 500 RD51 Description 1-9
DOK-RD500*-RD51*******-IB01-EN-P
Converter power section
Forced air cooling
Associtated com ponents
A ccessories
Equipm entversion
PE
E x t. fu s e s
A ccessory
brake resistor
L3L2L1
Line supply
3 phases
E x t. lin e c o n ta c to r
BW
M 3~
IG R Alternative:
H TL Increm entalencoder
MF
V1 W 1U1
V2 PEW2U2
A ccessory m otor filter
ϑ
V2 PEW2U2
PE
W1V1
X1
CDF
EW
SE
WS
K1
K2
BC
Inverter control
DC link
X1
X161
X155
WR
NF
U1
EW G round faulttransducer
GL Rectifier
K 1 M a in c o n ta c to r
K2 Pre-charging relay
N F Line filter
SE C urrentsensing
SN T Sw itch-m ode pow ersupply
VL Pre-charging,from 22 kW ,3-phase onwards
W S Inverter control
WR Inverter
Options
BW Brake resistor
MF Motorfilter
X83 Electronic stand-by
Equipm entversions:
BC D rive converterw ith integrated line
c o n ta c to r
X80 D rive converterw ith startinhibit
3
VL
GLGL
J
J
PE
G round
+24 V
Electronics
stand-by
X83
24 V
15 V
12
Stand-by
12 X80
Startinhibit
+24V
45
X122
SNT
Fig. 1-3: Circuit principle of converter power section
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1-10 Description REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
Liquid cooling
PEL3L2L1
Line supply,3 phases
BW
M 3~
IG R A lternative:
H TL increm entalencoder
MF
V1 W 1U1
V2 PEW2U2
O p tio n m o to r filte r
J
X2 V2 PEW2
U2
PE
1
W1V1
X5
D
EW
SE
WS
K1K2
BC
2
X80
Invertercontrol
X37
WR
U1
BC Braking chopper
BW Brake resistor
E1 Fan
EW G round faulttransducer
GL Rectifier
K 1 M a in c o n ta c to r
K2 Pre-charging contactor
P1 C ooling circuitpum p
SE C urrentsensing
SN T Sw itched-m ode pow ersupply
W S Invertercontrol
WR Inverter
Options
MF Motorfilter
3
Startinhibit
J
E x t. fu s e s
CF
X2
121 122
K1
X3
P1
K1
K2
AC 230V
SNT
H eatexchangerfor
liq u id c o o lin g
+24V
X37
X5
45
154
153
151
152
X2
X1
PE
E1
C*F* PE
H eatexchanger Line filter
C onverter
PE
GL
X122
PE
Fig. 1-4: Circuit principle of liquid cooled converter
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