Rexroth Indramat REFUdrive 500 RD51 User manual

Operating Instructions
DOK-RD500*-RD51*******-IB01-EN-P
 drive 500
REFUdrive 500 RD51
Drive control devices
VFC (voltage-frequency-control)
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About this Documentation REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
REFUdrive 500 RD51
Drive control devices
VFC (voltage-frequency-control)
Operating Instructions
DOK-RD500*-RD51*******-IB01-EN-P
•Box: 9051-02V-EN
•Document Number: 120-1950-B305-01/EN
This documentation explains the frequency converters of the drive series
REFU
drive 500 RD51. It provides information...
•for planning the mechanical control cabinet construction.
•for planning the electrical control cabinet construction.
•for commissioning the drive controls.
•for basic parameterization of the drive controls.
•to fault messages and notes to cause and remedy
Description Release
Date Notes
DOK-RD500*-RD51*******-IB01-EN-P 03.2000 First edition
2000 Indramat Refu GmbH
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design (DIN
34-1).
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Indramat Refu GmbH
Uracher Straße 91 •D-72555 Metzingen
Telephone [phone] •Fax [phone]
http://www.refu.com
Dept. Development E (mr)
This document has been printed on chlorine-free bleached paper..
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revisions
Copyright
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Published by
Note
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REFUdrive 500 RD51 List of contents I
DOK-RD500*-RD51*******-IB01-EN-P
List of contents
1 Safety 1-1
1.1 Safety information and instructions in the technical documentation for REFUdrive500................1-1
1.2 Definition of the terminology used..................................................................................................1-1
1.3 Definition of the symbols used.......................................................................................................1-2
1.4 Precautionary measures when handling components which can be destroyed by electrostatic
discharge (ESD).............................................................................................................................1-2
1 Description 1-1
1.1 The REFU drive 500 drive converters.............................................................................................1-1
Handling...................................................................................................................................1-1
Electromagnetic compatibility ..................................................................................................1-1
Technical features....................................................................................................................1-1
1.2 Rating plate....................................................................................................................................1-2
1.3 Technical Data ...............................................................................................................................1-3
Technical Data for pulse frequency fp= 4 kHz.........................................................................1-3
Technical Data for pulse frequency fp= 4 kHz.........................................................................1-4
Technical Data for pulse frequency fp= 8 kHz.........................................................................1-5
Technical Data for pulse frequency fp= 8 kHz (* for 110 kW fp= 6 kHz) ................................1-6
Technical Data for pulse frequency fp= 10 and 12 kHz ..........................................................1-7
1.4 Circuit principle...............................................................................................................................1-8
Electronic section.....................................................................................................................1-8
Converter power section..........................................................................................................1-9
1.5 Type code.....................................................................................................................................1-11
2 Mechanically installation 2-1
2.1 Storage and installation location....................................................................................................2-1
Storage.....................................................................................................................................2-1
Minimum requirements regarding the installation location ......................................................2-1
Installation altitudes exceeding 1000 meter above sea level: .................................................2-1
2.2 Mounting units sizes A to E............................................................................................................2-2
Mounting example....................................................................................................................2-2
Dimension drawings front view, sizes A to E...........................................................................2-3
Dimension drawing side view, sizes A to E .............................................................................2-4
2.3 Mounting liquid-cooled converters, sizes G and H with integrated heat exchanger......................2-5
Dimension drawing with integrated heat exchanger, size G....................................................2-5
Dimension drawing with heat exchanger, size H.....................................................................2-6
2.4 Mounting liquid-cooled converters, sizes G and H with external heat exchanger.........................2-6
Dimension drawing of the drive converter and line filter without heat exchanger, size G.......2-7
Dimension drawing of the drive converter and filter without heatexchanger, size H...............2-8
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II List of contents REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
Dimension drawing of the external heat exchanger for cabinet mounting...............................2-9
Dimension drawings of the external heat exchanger for wall mounting ..................................2-9
2.5 Working on the cooling-medium circuit..........................................................................................2-9
Mounting extension hoses for external heat exchangers ........................................................2-9
Servicing the cooling medium circuit .....................................................................................2-10
3 Electrical installation 3-1
3.1 EMC-compatible drive design........................................................................................................3-1
3.2 Warning notes and informations ....................................................................................................3-2
3.3 Conductor cross-section ................................................................................................................3-4
3.4 Power terminals RD51, size class A - E ........................................................................................3-6
Terminal layout diagram, size class A .....................................................................................3-6
Terminal layout diagram, sizes B - E.......................................................................................3-7
Description of the power terminals, size class A to E..............................................................3-8
3.5 Power terminals RD51, sizes G and H ..........................................................................................3-9
Terminal layout diagram, size G..............................................................................................3-9
Terminal layout diagram, size H............................................................................................3-10
Description of the power terminals, sizes G and H................................................................3-11
3.6 Connection diagrams...................................................................................................................3-12
3.7 Control terminals..........................................................................................................................3-13
Terminal layout diagram SR17000........................................................................................3-13
Description of the control terminals .......................................................................................3-13
Incremental encoder connection............................................................................................3-15
Service interface RS232 (X11) ..............................................................................................3-16
Standard interfaces RS485 (X12)..........................................................................................3-17
4 Operator control and parameterization 4-1
4.1 Operating possibilities....................................................................................................................4-1
4.2 Using the operator panel................................................................................................................4-1
Operating using the operator panel.........................................................................................4-1
Monitoring using the operator panel (monitor).........................................................................4-2
Parameterizing using the operator panel.................................................................................4-2
Copy function...........................................................................................................................4-3
Fault acknowledgment.............................................................................................................4-3
4.3 Monitoring.......................................................................................................................................4-4
Monitor stucture .......................................................................................................................4-4
Monitor functions......................................................................................................................4-5
Operating display.....................................................................................................................4-5
Alarm display............................................................................................................................4-5
Fault display.............................................................................................................................4-6
LED display..............................................................................................................................4-6
5 Basic parameterization 5-1
5.1 Parameterizing...............................................................................................................................5-1
Structure of the basic parameterization...................................................................................5-1
Overview..................................................................................................................................5-2
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REFUdrive 500 RD51 List of contents III
DOK-RD500*-RD51*******-IB01-EN-P
5.2 Password level...............................................................................................................................5-4
5.3 Quick-Setup ...................................................................................................................................5-4
5.4 Guided parameterization................................................................................................................5-6
Device control / setpoints.........................................................................................................5-6
Standard terminal assignment.................................................................................................5-8
Functions................................................................................................................................5-10
Drive converter settings.........................................................................................................5-14
Serial communications...........................................................................................................5-15
Diagnostica / drive converter data .........................................................................................5-16
Optiones.................................................................................................................................5-17
5.5 Numerical list................................................................................................................................5-17
6 Start-up 6-1
6.1 Steps to prepare for commissioning ..............................................................................................6-1
6.2 Procedure when first commissioning.............................................................................................6-1
6.3 Motor optimization / motor evaluation............................................................................................6-3
Motor running under no-load conditions ..................................................................................6-3
Running-up/accelerating under load........................................................................................6-3
6.4 General information........................................................................................................................6-3
7 Troubleshooting 7-1
7.1 Self test - error messages..............................................................................................................7-1
7.2 Alarms............................................................................................................................................7-1
7.3 Faults..............................................................................................................................................7-1
Fault acknowledgment.............................................................................................................7-1
7.4 List of the alarm- and fault messages............................................................................................7-2
7.5 Alarm- and fault messages - cause and remedy/comments..........................................................7-3
8 Index 8-1
9 Kundenbetreuungsstellen - Sales & Service Facilities 9-1
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IV List of contents REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
LSA Control S.L. www.lsa-control.com [email protected] ([phone]

REFUdrive 500 RD51 Safety 0-1
DOK-RD500*-RD51*******-IB01-EN-P
0 Safety
0.1 Safety information and instructions in the technical
documentation for REFUdrive500
The safety information and instructions provided in this section are valid
for all documents, electronic documents, or other publications associated
with the REFU
drive 500 drive converter series subsequently known as
"Technical Documentation REFU
drive 500 “. Please observe the safety-
and application information for drive converters in the Manual provided,
"Safety information and EC Certificates".
0.2 Definition of the terminology used
Qualified personnel
In the sense of the REFU drive 500 technical documentation and the
warning information on the products themselves, are electrical specialists
or personnel with electrical training in accordance with EN 600204 Part 1,
3.55 or 3.30. They are knowledgeable about the installation, mounting,
connecting-up, commissioning and operation of the product, and have the
appropriate qualifications for their job.
WARNING
Warning
For the purpose of the REFU drive 500 documentation
and the warning information on the products themselves,
warning means that death, severe personal injury or
significant property damage can result if proper
precautions are not taken.
CAUTION
Caution
For the purpose of the REFU drive 500 Technical
Documentation and the warning information on the
products themselves, caution indicates that minor
personal injury or material damage can result if proper
precautions are not taken.
Caution - Components which can be destroyed
by electrostatic discharge (EGB)
For the purpose of the REFU drive 500 technical
documentation and the warning information on the
products themselves, indicate boards and modules which
can be destroyed by electrostatic discharge. Please
observe the measures specified below.
Note: For the purpose of the REFU drive 500 Technical
Documentation, "Note" indicates information about the product
or the respective part of the Instruction Manual that is
essential to highlight.
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0-2 Safety REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
0.3 Definition of the symbols used
Symbol Significance and application
Caution! General potential source of danger.
Used in conjunction with the terms "Warning" and "Caution".
Caution! Danger due to electric current.
Used in conjunction with the terms "Warning" and "Caution".
Caution! Components which can be destroyed by
electrostatic discharge
This is used in conjunction with the term Caution - ESD‘.
Important Information!
Used in conjunction with the term "Note"
0.4 Precautionary measures when handling components
which can be destroyed by electrostatic discharge (ESD)
The units contain electrostatically sensitive devices that can easily be
destroyed if they are incorrectly handled. However, if your work does
involve the handling of such devices, please observe the following
information:
•Electronic modules should not be touched unless work has to be
carried-out on them.
•If it is essential for you to touch and handle an electronics module,
make sure that your body is electrostatically discharged beforehand .
•Modules may not be allowed to come into contact with electrically
insulating materials -such as plastic foil, insulated table tops or clothing
made of synthetic fibers-.
•Modules may only be placed on electrically conducting surfaces.
•When carrying-out soldering work on the modules, the soldering iron
tip must be grounded.
•Modules and electronic components must always be packed in
electrically conducting containers (e.g. such as metalized plastic boxes
or metal canisters) before being stored or shipped.
•If packing containers are used which are not conductive, modules and
boards must first be wrapped in a conducting material. Examples of
such materials including electrically conducting foam rubber or
household aluminum foil.
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REFUdrive 500 RD51 Safety 0-3
DOK-RD500*-RD51*******-IB01-EN-P
The necessary ESD protective measures are illustrated in the diagram
below:
a
bed
ff f
d
a
c
ed
f f
b
ca
Seated Standing Standing/seated
a: Conductive flooring
b: ESD table
c: ESD shoes/footwear
d: ESD overall
e: ESD bracelet/chain
f: Grounding connection of the cabinets
Fig. 0-1: ESD protective measures
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0-4 Safety REFUdrive 500 RD51
DOK-RD500*-RD51*******-IB01-EN-P
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