RGC HS2000 User manual

HS2000 HYDRAULIC LEFT OR RIGHT
SWING HOIST INSTRUCTIONS
REIMANN & GEORGER CORPORATION
HOISTING PRODUCTS BUFFALO, NY
P/N 6102031 04/07/15

RGC HOISTING PRODUCTS PHONE: [phone]
TABLE OF CONTENTS
CHAPTER TITLE PAGE
1 SAFETY.......................................................................................................................................1
1.1 Introduction...................................................................................................................................1
1.2 Safety Definitions .........................................................................................................................1
1.3 HydraPak And Hoist Safety Labels ..............................................................................................1
1.4 HS2000 Hoist Safety Rules...........................................................................................................1
2 SPECIFICATIONS.....................................................................................................................3
2.1 Technical Data..............................................................................................................................3
2.2 Nameplate And Serial Number Tag..............................................................................................3
3 INSTALLATION AND SETUP.................................................................................................5
3.1 Prior To Setup...............................................................................................................................5
3.2 Front Leg Pre-Assembly...............................................................................................................7
3.3 Counterweight Leg Pre-Assembly ................................................................................................9
3.4 Frame Assembly ..........................................................................................................................10
3.5 Mounting The Cylinder................................................................................................................15
3.6 Mounting The Winch...................................................................................................................17
3.7 Reeving The Wire Rope...............................................................................................................17
3.8 Ballast Block Assembly...............................................................................................................20
3.9 Raising The HydraPak To The Roof Using The Optional Hand Winch......................................21
4 OPERATION.............................................................................................................................23
4.1 Before Operating The Hoist.........................................................................................................23
4.2 Raising And Lowering The Load.................................................................................................24
4.3 Hand Signals................................................................................................................................26
4.4 Preparing Hoist For Shutdown.....................................................................................................27
5 DISASSEMBLY.........................................................................................................................29
5.1 Prior To Disassembly...................................................................................................................29
5.2 Rewinding The Wire Rope ..........................................................................................................29
5.3 Removing The Cylinder...............................................................................................................29
5.4 Removing The Winch..................................................................................................................29
5.5 Removing Parts From Deck.........................................................................................................30
5.6 Lowering The Power Unit To The Ground Using The Optional Hand Winch ............................30
5.7 Disassembling The Frame............................................................................................................31
6 INSPECTION AND MAINTENANCE....................................................................................33
6.1 General Maintenance Rules .........................................................................................................33
6.2 Initial Inspection ..........................................................................................................................34
6.3 Daily Inspection...........................................................................................................................34
6.4 Wire Rope Inspection Procedure.................................................................................................34
7 TROUBLESHOOTING ............................................................................................................37
8 PARTS LIST ..............................................................................................................................39

RGC HOISTING PRODUCTS PHONE: [phone]
LIST OF FIGURES
FIGURE DESCRIPTION PAGE
2-1 Typical Hoist Product Nameplate.....................................................................................................3
--- Dual Swing Full Assembly Layouts..................................................................................................5
3-1A Pivot Block Installation....................................................................................................................6
3-1B Pivot Block Installation....................................................................................................................7
3-2 Front Leg..........................................................................................................................................7
3-3 Stabilizer...........................................................................................................................................8
3-4 Front Leg/Stabilizer Assembly.........................................................................................................8
3-5 Upper And Lower Counterweight Leg Assembly.............................................................................9
3-6A HS2000 Bi-Dir Left Swing Boom Installation With Parts On Deck ...............................................10
3-6B HS2000 Bi-Dir Right Swing Boom Installation With Parts on Deck..............................................10
3-7A HS2000 Bi-Dir Left Swing Counterweight Leg/Front Leg/Boom Assembly..................................11
3-7B HS2000 Bi-Dir Right Swing Counterweight Leg/Front Leg/Boom Assembly................................11
3-8A HS2000 Bi-Dir Left Swing Raising The Frame...............................................................................12
3-8B HS2000 Bi-Dir Right Swing Raising The Frame ............................................................................12
3-9A HS2000 Bi-Dir Left Swing Completed Frame Assembly................................................................14
3-9B HS2000 Bi-Dir Right Swing Completed Frame Assembly..............................................................15
3-10A HS2000 Bi-Dir Left Swing Cylinder Mounting Position.................................................................16
3-10B HS2000 Bi-Dir Right Swing Cylinder Mounting Position ..............................................................17
3-11 Winch Mounting Position................................................................................................................18
3-12 Cable Keeper Operation..................................................................................................................19
3-13 Single Line Operation Up To 1000 Pounds.....................................................................................19
3-14 Double Line Operation Up To 2000 Pounds...................................................................................20
3-15 Ballast Block Assembly...................................................................................................................21
3-16 Ballast Block Filling........................................................................................................................21
3-17 Mounting Hand Winch on HS2000.................................................................................................22
4-1 HydraPak Controls ..........................................................................................................................24
4-2 Typical HydraPak/Hoist Positioning...............................................................................................25
4-3 “Hoist” Signal..................................................................................................................................26
4-4 “Lower” Signal................................................................................................................................27
4-5 “Stop” Signal...................................................................................................................................27
4-6 “Emergency Stop” Signal................................................................................................................27
4-7 “Move Slowly” Signal.....................................................................................................................27
5-1 Completed Frame Assembly............................................................................................................32
6-1 Wire Rope Components ..................................................................................................................34
8-1 HS2000 Assembly Drawing ............................................................................................................40

PRE-HOISTING CHECKLIST
This checklist must be checked prior to each use of the hoist. This checklist must be used in conjunction with the
maintenance and inspection procedures outlined in this manual. The hoist and related equipment must be thoroughly
inspected prior to each use by a trained person. A trained person is one who has read and thoroughly understands this
instruction manual and related equipment manuals and, through training and experience, has shown knowledge regarding the
safe operational procedures. If you do not have such a person in your organization, please contact Reimann & Georger
Corporation or its distributors and they will assist you in providing such a “trained person.” Do not permit any person who is
not fully trained to operate this swing hoist. This checklist should be maintained as a permanent record.
Discuss work plan, personal protective equipment, and each crew member’s responsibility before starting to set-up. All
crew members must be familiar with the use of hand signals.
Ensure OSHA compliant fall protection is in place.
Ensure a competent person (qualified engineer) has determined the structural deck can support the intended loads in
hoisting and material handling.
Ensure hoisting operation will clear all power lines and obstructions.
Ensure hoisting area is secured from all unauthorized personnel.
Ensure that all hoisting accessories such as forks, buckets, and slings are commercially manufactured, are in good
condition, and have a rated load capacity.
Capacity of slings decreases as the angle increases. Ensure slings have a capacity of at least 2000 lbs. and are in good
condition.
Inspect wire rope for signs of wear and damage. Replace defective wire rope immediately.
Ensure at least three wraps of wire rope are on the winch drum at maximum travel.
Ensure bolt securing wire rope end loop to the drum flange is tight and in good condition.
Ensure wire rope is unwinding from the top and not the bottom of the winch drum.
Ensure there is sufficient weight on the wire rope to maintain 10 lbs. of tension at all times.
Ensure wire rope is reeved properly for either one (1) part of line for 1000 lbs. capacity or two (2) parts of line for 2000
lbs. capacity.
Ensure upper pin and hairpin between Front Leg and Stabilizer are connected and in good condition.
Ensure lower pin and hairpin between Front Leg and Stabilizer are connected and in good condition.
Ensure pin and hairpin between Front Leg and Upper Counterweight Leg are connected and in good condition.
Ensure pin and hairpin between Brace and Lower Counterweight Leg are connected and in good condition.
Ensure pin and hairpin between Front Leg and Socket are connected and in good condition.
Ensure pin and hairpin between Front Leg and Cylinder Mount are connected and in good condition.
Ensure pin and hairpin between Cylinder Mount and Counterweight Leg are connected via the sliding tube and in good
condition.
Ensure pin and hairpin between Cylinder and Cylinder Mount pillow block bearing are connected and in good condition.

PRE-HOISTING CHECKLIST (continued)
Ensure pin and hairpin between Cylinder Rod and Boom pillow block bearing are connected and in good condition.
Ensure the two pins and hairpins between the Winch and Counterweight Leg are connected and in good condition.
Ensure upper and lower sections of Counterweight Leg are bolted together using grade 5 bolts and nuts with shake
washers.
Ensure all bolts between upper and lower sections of Counterweight Leg are tight (60-75 ft-lbs.) and in good condition.
Ensure both lockscrews are tight on sliding tube connecting Cylinder Mount to Counterweight Leg.
Ensure Brace is slid into socket and lockscrews are tightened.
Ensure Boom pins are completely engaged in the Front Leg sockets.
Ensure the Front Leg is mounted to 2”x 6” lumber to distribute the load along the roof edge.
Ensure the Operator Fence is lowered.
Ensure all structural members of the hoist are free of defects and damage that may affect the integrity of the hoist.
Ensure the Front Leg is vertically plumb.
Ensure 2000 lbs. (Ontario OHSA: 1140 kg.) of Reimann & Georger Corporation approved ballast blocks are secured in
the Counterweight Basket with rope.
Ensure 3/4” plywood is placed under Counterweight Basket to distribute the weight.
Ensure bolt through the Pivot Sheave is in good condition and is held securely in place with a locknut.
Ensure Pivot Sheave can rotate freely.
Ensure bolt through the Boom Sheave is in good condition and is held securely in place with a locknut.
Ensure Boom Sheave can rotate freely.
Ensure the pin through the Cable Keeper is in good condition and is securely in place.
Ensure Cable Keeper is in the locked position.
Ensure Block and Swivel Hook have a rated capacity of at least 2000 lbs. and are in good condition.
Ensure Safety Latch on the Hook does not support any load.
Ensure all Shackles have a rated capacity of at least 2000 lbs. and are in good condition.
Ensure power unit has been properly maintained.
Ensure hydraulic hoses are properly connected and in good condition.
Operate hoist with no load to test hoisting operation, controls, and power unit.
INSPECTOR: _____________________________________ DATE: ______________