
5/6
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PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION
Uneven cure I.R cassettes not shaped to contours
of repair
Adjust I.R. distribution cassettes
for even heat
Solvent popping 1. Unit too close to panel;
2. Insufficient warm-up time;
3. Paint system has a fast thinner
1. Move unit further away;
2. Increase warm-up time;
3. Use a standard or slow thinner
Under cure or softness of paint
film
1. Unit too far away;
2. Insufficient bake time;
3. Excessive film weight
1. Move unit closer;
2. Increase full bake time;
3. Apply lighter coats
Difficulty in polishing out dirt
nibs
1. Too long on bake cycle;
2. Unit too close to panel
1. Reduce cure time;
2. Move unit further away.
Difficulty in polishing out dirt
nibs Repair too large for I.R. unit
1. Split area into two;
2. Move unit for 2nd application;
3. If warm-up is used, it will not be
necessary on 2nd application.
10. TROUBLESHOOTING
11. PARTS LIST
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NO DESCRIPTION QTY NO DESCRIPTION QTY
1 Front Castor 2 14 Power Cable 1
2 Rear Castor 2 15 Cable Socket 1
3 Stand 1 16 Switch 1
4 Column Straightener 1 17 Timer Knob 1
5 Column 1 18 Control Panel 1
6 End Cover 1 19 Bracket Handle 1
7 Lamp Cable 1 20 Control Box 1
8 Side Cover 1 21 Bracket 1
9 Grille 1 22 M12 Hand Nut 2
10 Cassette Connector 1 23 Timer 1
11 Bulb 1 24 Cassette Assembly 1
12 Ms Hand Nut 1 25 Back Cover 1
13 U-Bar 1 26 Main Reflector 1