Series MNK pedestal group 4 Page 2
9230-003-en Revision 19
TM 10458 Edition 06/2022
List of Contents
List of Contents.........................................2
Relevant documents.................................3
1Technical data......................................3
1.1 Tightening torques.......................................3
1.2 Type plate, dry-running, ATEX and housing
markings......................................................4
1.3 Spare parts..................................................4
2Notes on safety ....................................5
2.1 Intended use................................................5
2.2 Notes on safety for the customer / operator 6
2.3 Notes on safety for maintenance.................6
2.4 Conversion work and production of spare
parts by the customer..................................6
2.5 Improper operation ......................................6
2.6 Special requirements for explosion protection
6
2.6.1 Filling the unit.................................................. 6
2.6.2 Special operating conditions ...........................7
2.6.3 Chargeable liquids..........................................7
2.6.4 Identification....................................................7
2.6.5 Check of the direction of rotation..................... 7
2.6.6 Mode of operation of the pump .......................7
2.6.7 Temperature limits.......................................... 8
2.6.8 Maintenance...................................................8
2.6.9 Electric peripheral equipment..........................8
3Transport and storage.........................9
3.1 Return consignments...................................9
3.2 Disposal.......................................................9
4Product description ...........................10
5Installation..........................................10
5.1 Safety regulations......................................10
5.2 Installation of pump/unit.............................10
5.3 Alignment of pump-coupling- motor ..........10
5.4 Piping.........................................................11
5.4.1 Nominal size................................................. 11
5.4.2 Nozzle loads................................................. 11
5.4.3 Suction line................................................... 11
5.4.4 Supply lines .................................................. 11
5.4.5 Discharge line............................................... 11
5.4.6 Venting and evacuating................................. 12
5.5 Pipe fittings................................................12
5.6 Monitoring facilities....................................12
5.7 Drive ..........................................................12
5.8 Coupling.....................................................13
5.9 Final check.................................................13
5.10 Coupling guard ..........................................13
5.11 Electric connection ....................................13
6Commissioning / Shutdown..............14
6.1 Initial commissioning .................................14
6.1.1 Filling the pump housing............................... 14
6.1.2 Start-up......................................................... 14
6.2 Operating limits......................................... 14
6.2.1 Abrasive media............................................. 14
6.2.2 Min./max. flow rate........................................ 15
6.3 Shutdown.................................................. 15
6.4 Restarting.................................................. 15
6.5 Improper operations and their consequences
(examples) ................................................ 15
7Maintenance.......................................16
7.1 Screw connections of the housing............ 16
7.2 Bearing pedestal....................................... 16
7.2.1 Long life grease lubricated rolling bearings ... 16
7.2.2 Oil bath lubrication........................................ 16
7.3 Cleaning.................................................... 16
7.4 Stand-by pumps........................................ 17
7.5 Notes on dismantling ................................ 17
7.5.1 Protective clothing ........................................ 17
7.5.2 Magnetic fields.............................................. 17
7.6 Dismantling ............................................... 17
7.6.1 Dismantling the slide-in unit.......................... 17
7.6.2 Dismantling drive unit Long life grease
lubrication..................................................... 18
7.6.3 Dismantling drive unit oil bath lubrication ...... 18
7.7 Notes on assembly ................................... 19
7.8 Assembly................................................... 19
7.8.1 Assembly of drive unit Long life grease
lubrication..................................................... 19
7.8.2 Assembly of drive unit oil bath lubrication...... 19
7.8.3 Trial assembly of the slide-in unit.................. 19
7.8.4 Assembly of slide-in unit............................... 20
7.8.5 Final assembly.............................................. 22
7.8.6 Fill bearing pedestal with oil.......................... 23
7.9 Tests ......................................................... 23
8Malfunctions.......................................24
9Exploded drawing..............................25
9.1 Long life grease lubrication....................... 25
9.2 Oil bath lubrication .................................... 26
10 Sectional drawing ..............................27
10.1 Legend...................................................... 27
10.2 Sectional drawing long life grease lubrication
28
10.3 Sectional drawing oil bath lubrication ....... 29
11 Assembly aids....................................30
11.1 Boring template for housing drain............. 30
11.2 Pull-off device for plain bearing bushes.... 30
11.3 Universal impeller wrench and universal
inner magnet assembly clamping device.. 30
11.4 Sliding and support pedestal for the slide-in
unit ..............Error! Bookmark not defined.