Series SCK Page 2
9220-001-en Revision 14
TM 10272 Edition 01/2021
List of Contents
List of Contents...............................................2
Relevant documents.......................................3
1Technical data ...........................................4
1.1 Tightening torques.......................................4
1.2 Type plate, dry-running, ATEX- and housing
markings......................................................5
1.3 Spare parts..................................................5
2Safety .........................................................6
2.1 Intended use................................................6
2.2 For the customer/operator...........................7
2.3 For maintenance..........................................7
2.4 Conversion work and production of spare
parts by the customer..................................7
2.5 Improper operation ......................................7
2.6 Special requirements for explosion protection
7
2.6.1 Filling the unit.................................................. 7
2.6.2 Special operating conditions ...........................7
2.6.3 Chargeable liquids..........................................7
2.6.4 Identification....................................................8
2.6.5 Check of the direction of rotation..................... 8
2.6.6 Mode of operation of the pump .......................8
2.6.7 Temperature limits..........................................8
2.6.8 Maintenance...................................................9
2.6.9 Electric peripheral equipment..........................9
3Transport and storage and disposal......10
3.1 Return consignments.................................10
3.2 Disposal.....................................................10
4Product description.................................11
4.1 Housing......................................................11
4.2 Back plate..................................................11
4.3 Impeller......................................................12
4.4 Shaft sleeve...............................................12
4.5 Bearing pedestal........................................12
4.6 Mechanical seals.......................................12
5Installation ...............................................13
5.1 Safety regulations......................................13
5.2 Installation of pump/unit.............................13
5.3 Alignment of pump-coupling-motor ...........13
5.4 Piping.........................................................13
5.4.1 Nominal size................................................. 13
5.4.2 Nozzle loads................................................. 14
5.4.3 Suction line................................................... 14
5.4.4 Supply line.................................................... 14
5.4.5 Discharge line............................................... 14
5.4.6 Venting and evacuating................................. 14
5.5 Pipe fittings................................................14
5.6 Monitoring facilities....................................15
5.7 Drive ..........................................................15
5.8 Coupling.....................................................15
5.9 Final check ................................................15
5.10 Coupling guard..........................................15
5.11 Electric connection....................................15
6Commissioning/Shutdown .....................16
6.1 Initial commissioning.................................16
6.1.1 Mechanical seals...........................................16
6.1.2 Filling the pump housing ...............................16
6.1.3 Start-up.........................................................16
6.2 Operating limits .........................................16
6.2.1 Abrasive media.............................................16
6.2.2 Min./max. flow rate........................................16
6.3 Shutdown ..................................................16
6.4 Restarting..................................................17
6.5 Improper operations and their consequences
(examples).................................................17
7Maintenance.............................................18
7.1 Screw connections of the housing ............18
7.2 Bearing pedestal .......................................18
7.2.1 Grease lubrication.........................................18
7.2.2 Oil bath lubrication ........................................18
7.3 Mechanical seals.......................................19
7.4 Cleaning ....................................................19
7.5 Stand-by pumps........................................19
7.6 Notes on dismantling.................................19
7.6.1 Protective clothing.........................................19
7.7 Dismantling................................................19
7.7.1 Dismantling the slide-in unit...........................19
7.7.2 Dismantling the mechanical seal...................20
7.7.3 Dismantling the shaft sleeve..........................20
7.7.4 Dismantling the back plate ............................20
7.7.5 Dismantling the bearing pedestal long life grease
lubrication .....................................................20
7.7.6 Dismantling the bearing pedestal oil bath
lubrication .....................................................21
7.8 Changing the radial ball bearings..............21
7.8.1 Grease lubrication.........................................21
7.8.2 Oil bath lubrication ........................................21
7.9 Notes on assembly....................................22
7.10 Assembly...................................................22
7.10.1 Fill bearing pedestal with oil ..........................22
7.11 Tests..........................................................22
8Faults23
9Sectional drawing....................................24
9.1 Legend ......................................................24
9.2 Sectional drawing SCK long life grease
lubrication..................................................25
9.3 Sectional drawing SCK oil bath lubrication26
10 Assembly aids.........................................27
10.1 Impeller wrench for open impeller SCK.....27
10.2 Impeller nut for bearing pedestal 3............27
10.3 Assembly cone for SCK lip rings...............27