Rico HSD-EX-60 User manual

OPERATING MANUAL
HSD-EX-60
DO NOT REMOVE THIS MANUAL FROM THIS UNIT
Part Number: OIM-HSDEX60-2019

Operating Manual: HSD-EX-60
1
Contents
Forward.......................................................................................... 3
To OWNERS, USERS, and OPERATORS: ............................... 3
Safety Symbols ..........................................................................4
Know the Equipment ..................................................................5
Look Where You are Going........................................................5
Know Your Loads.......................................................................5
Protect Yourself, Fasten Your Seat Belt!.................................... 6
Hazardous Locations ................................................................. 6
Model Description ..........................................................................7
General ......................................................................................8
Operator Protection Equipment................................................ 12
Protection Against Mechanical Sparks..................................... 13
Nameplate................................................................................15
Safety Labels ........................................................................... 16
Operator Controls ........................................................................19
Display Panel Features ............................................................21
Display Panel – Screen and Warning and Indicator Lights ....... 25
Operating Procedures.................................................................. 31
Know Your Lift Truck................................................................ 31
Stability and Center of Gravity ................................................. 32
Capacity (Weight and Load Center)......................................... 34
Inspection Before Operation .................................................... 34
Startup Procedure ....................................................................37
Lift Truck Interlocks ..................................................................38
Basic Operating Procedures .................................................... 38
Drive and Direction Changes ................................................... 40

Operating Manual: HSD-EX-60
2
Steering....................................................................................41
Auto Power Off......................................................................... 42
Operator Presence System (OPS) ........................................... 42
Load Handling, General ...........................................................43
Load Handling Controls............................................................44
Load Handling, Engaging and Disengaging a Load ................. 45
Load Handling, Traveling ......................................................... 48
Highway Truck, Railroad Cars, and Docks............................... 51
Attachments .............................................................................53
Stopping ...................................................................................53
Parking .....................................................................................54
Maintenance ................................................................................55
How to Move a Disabled Lift Truck........................................... 56
How to Put a Lift Truck on Blocks ............................................ 57
How to Raise the Drive Tires.................................................... 57
How to Raise the Steering Tires............................................... 58
Maintenance Schedule............................................................. 59
Maintenance Procedures .........................................................61

Operating Manual: HSD-EX-60
3
Forward
To OWNERS, USERS, and OPERATORS:
The safe and efficient operation of a lift truck requires skill and
alertness on the part of the operator. To develop the skill required,
the operator must:
•Receive training, pursuant to OSHA 1910.178(l), in the
proper operation of THIS truck.
•Understand the capabilities and limitations of the truck.
•Become familiar with the construction of the truck and see
that it is maintained in good condition.
•Read and properly understand the warnings, instructions,
and operating procedures in this manual.
In addition, a qualified person, experienced in lift truck operation,
must guide a new operator through several driving and load
handling operations before the new operator attempts to operate
the truck alone.
It is the responsibility of the employer to ensure that the operator
can see, hear, and has the physical and mental ability to operate
the equipment safely.
Various laws and regulations require the employer to train lift truck
operators. These laws and regulations include:
•Occupational Safety and Health Act (OSHA) (USA)
•Canada Material Handling Regulations
This Operating Manual is the original instruction and contains
information necessary for the operation and maintenance of a
basic fork truck. Optional equipment is sometimes installed that
can change some operating characteristics described in this
manual. Ensure the necessary instructions are available and
understood before operating the truck.

Operating Manual: HSD-EX-60
4
Safety Symbols
The following symbols and words indicate safety information in
this manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury and property damage.
Indicates safety information regarding operating in a hazardous
environment.
Table of contents