Ridder LogicLink RLL400 User manual

265340EN - 2019.12 - V04
Original product-manual
Ridder LogicLink RLL400
Product Manual
Lorentzstraat 32
3846 AX Harderwijk
PO Box 360
3840 AJ Harderwijk
the Netherlands
T+31 (0)341 416 854
F+31 (0)341 416 611
Iridder.com
[e-mail]
Ridder Drive Systems B.V.

TABLE OF CONTENTS
1. GUIDELINES, STANDARDS AND CONDITIONS
1.1 Applicable guidelines and standards 3
1.2 Approved personnel 3
1.3 Warning about discouraged use 3
1.4 Warranty provisions 3
2. SAFETY, PRECAUTIONS AND SYMBOLS
2.1 Signal words, instrucons and warnings 4
2.2 Precauons and safety instrucons 4
2.3 Residual risks 6
2.4 Symbols and abbreviaons 6
3. PRODUCT DETAILS
3.1 Idencaon 7
3.2 Descripon 8
3.3 Applicaon 8
3.4 Dimensions 9
3.5 Technical specicaons 10
4. INSTALL INSTRUCTIONS
4.1 Special tools and equipment 12
4.2 Installaon 13
5. CONNECT INSTRUCTIONS
5.1 Electrical material 13
5.2 Protecon - Condions and starng points 14
5.3 Overview and funcon diagram 15
5.4 Wiring diagram: Control board (RCB) 15
5.5 3-phase electric motor (208-600 VAC) 16
5.6 1-phase 3-wire electric motor (115-230 VAC) 17
5.7 1-phase 5-wire electric motor (115-230 VAC) 17
5.8 Automac control (ACS) (24 V AC/DC) 18
5.9 OPTIONAL - Manual control (MC) 18
5.10 OPTIONAL - Posion Feedback (RPU) 19
5.11 OPTIONAL - Alarm (AL) 20
6. USER INSTRUCTIONS
6.1 Usage - Condions and starng points 21
6.2 Status LEDs 21
6.3 Operaon 22
6.4 Alarm 23
6.5 Safety funcons and stop funcons 23
7. COMMISSIONING INSTRUCTIONS
7.1 Commissioning - Condions and starng points 24
7.2 Check: Control direcon of the Automac Control (ACS) 25
7.3 Check: Control direcon of the Manual Control (MC) 26
8. MAINTENANCE INSTRUCTIONS
8.1 Maintenance 27
9. SERVICE
9.1 Troubleshoong 27
9.2 Blink codes 28
9.3 Technical support 29
10. ENVIRONMENT
10.1 Decommissioning and removal 30
10.2 Waste disposal 31
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
2

1. GUIDELINES, STANDARDS AND CONDITIONS
1.1 Applicable guidelines and standards
This product complies with the provisions of the European guidelines that follow:
Machinery Direcve 2006/42/EC | Low Voltage Direcve 2006/95/EC | EMC Direcve 2004/108/EC
The harmonized standards (or parts of these standards) that follow are applicable:
NEN-EN-ISO 12100:2010 | NEN-EN-IEC 60204-1 |
NEN 82079-1 (62079: 2001) | NEN5509 | ISO 3864-2
Make sure that this product is only put into operaon if the system (in which it will be installed)
complies with the provisions of the applicable standards and guidelines.
1.2 Approved personnel
This product manual contains important informaon for installers about the installaon and
commissioning of a Ridder LogicLink RLL400 control-unit. Read this product manual and instrucons
rst before the work starts. Approved mechanical and/or electrical installers, with professional
competence, must do all work safe and responsible.
TARGET GROUP FOR EACH CHAPTER CHAPTER (refer to Table of Contents)
TARGET GROUP 1 2 3 4 5 6 7 8 9 10
User (operator) • • • • (•)
Installer / Approved personnel • • • • • • • • • •
(•) = Not fully applicable
Keep this product manual with the product during the lifespan. Make sure it is available for users
(operators), installers and approved personnel.
1.3 Warning about discouraged use
The condions that follow are applicable:
• Do not change (the construcon of) the LogicLink RLL400 control-unit.
• It is not permied to use the RLL400 control-unit to li or move people.
• Do not let the torque of the motor gearbox be more than its maximum.
• Do not let the duty cycle of the motor gearbox be more than its maximum.
Refer to §3.3 for a descripon of the intended use.
1.4 Warranty provisions
For the warranty period and condions refer to the ‘Condions’ secon on our website at ridder.
com, or in the Ridder catalogue.
Regulatory Conformity
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
3

2. SAFETY, PRECAUTIONS AND SYMBOLS
2.1 Signal words, instrucons and warnings
Signal words (ISO 3864-2)
This product manual contains safety instrucons with dierent signal words. The list that follows
gives the risk levels and possible eects of each signal word.
Instrucons and warnings on the product
Read the product manual to fully know all product properes,
before it is used or work starts!
Ê
It is not permied to use high-pressure cleaners (and related
cleaning agents)! Use a so brush with a small quanty of water
without cleaning agents.
Warning - Electrical voltage
Aer installaon interchange the plug in the highest posion
with the vent plug! Refer to the permied mounng posions in
the product manual.*
* Not applicable to the RW45 motor gearbox!
2.2 Precauons and safety instrucons
Precauons
GENERAL
A system can be dangerous. Safety precauons and instrucons are important.
• If these precauons cannot be obeyed, then use warnings.
Suggeson to perform an operaon more eecve.
May result in damage or problems if an acon is performed
incorrectly.
May result in minor injury if the hazard is not avoided.
Signicant injury, possible death, if the hazard is not avoided.
Severe injury and possible death if the hazard is not avoided.
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
4

• The responsibility for precauons and warnings lies with the installer of the system. Refer to the,
local or naonal, laws and regulaons of the country if a cercaon (mark) is necessary.
• Parts of the electrical or electronic installaons are connected to dangerous electrical voltages.
Work without professional competence or not obeyed warning instrucons could cause injury
and/or material damage.
• Ridder is not responsible for injury, material damage or consequenal damage if accessories are
used that Ridder did not make.
TRANSPORT, STORAGE AND PACKAGING
The condions and instrucons that follow are applicable.
• Ambient temperature: -15 to +60 °C (+5 to +140 °F).
• Ambient: A not-condensed relave humidity is necessary.
• Do a check for transport damage and missing parts immediately on incoming goods.
• Tell damages and missing parts immediately to the transport company and to your local Aer
Sales contact person.
• Do not use damaged products and if necessary do not start the work.
• Send the product to the installaon site before it is removed from the (sealed) packaging. This
prevents damage (from mechanical shocks) to the product.
• Use applicable means-of-transport with dimensions which are sucient. Use (if necessary) the
correct work equipment and accessories. Refer to “Dimensions” and “Technical specicaons”.
Make sure that the working condions comply with the, local or naonal, laws and regulaons.
• Make sure that storage areas and the areas in the means-of-transport are dry and the airow is
sucient.
• Make sure that the products do not touch the (moist) boom surface of storage areas and of the
means-of-transport (use pallets or such). The boom surfaces must be smooth.
• Make sure that the products are protected from dust, dirt and direct sunlight.
• Apply an applicable corrosion-prevenve agent to surfaces that are not painted.
• Aer installaon discard the packaging and obey the applicable naonal and/or local regulaons.
Safety instrucons
• Use (if applicable) personal protecve-equipment for protecon which agrees with the dierent
types of work.
• Do not let persons and not approved personnel be near controls and systems in operaon.
• Damaged systems must be stopped immediately unl they are repaired.
• Use safety barriers, for system parts that move, to a height of 2.5 m from the ground.
• The safety distance to the danger zone (if applicable) must agree with ISO 13857:2008.
• Do not operate systems when persons are in the danger zone and can touch the system.
• Monitor the danger zone when you work with or near the system.
• Stop and de-energize systems during maintenance and cleaning work on or near the system.
• Make sure that there is sucient space between parts that move and adjacent objects.
• Stay away from or safety areas where there is a risk to become caught in a system that moves.
• The torque and the duty cycle of the system must be in the range of the motor gearbox
parameters. Refer to the product manual of the used Ridder motor-gearbox at ridder.com.
If you do not obey the safety instrucons that follow it can be
dangerous and cause injury.
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
5

2.3 Residual risks
Automac controls
The Ridder drive-units are usually used in automac controlled systems. Persons who do work or
stay near the system must know about that. If persons or their clothes touch the system during
operaon, it can be dangerous.
Forces
Because of the forces in the systems (in which the drive unit is installed), Ridder cannot be sure that
there will be no injury to persons or damage to the system.
2.4 Symbols and abbreviaons
This secon tells about used symbols and abbreviaons in this manual. The table that follows gives
the descripons.
Symbol Description Symbol Description
1L1 Power IN (A2) MC Manual Control (external)
3L2 Power IN (A2) MPCB Motor-Protecon Circuit-Breaker
5L3 Power IN (A2) N Neutral wire
2T1 Power OUT (EM) PE Protecve earth
4T2 Power OUT (EM) PTC PTC thermistor
6T3 Power OUT (EM) RCB Ridder control-board
ACS Automac control-system RLL Ridder LogicLink
AL Alarm (circuit) RLS Limit-switch system
A1 RLL400 housing RPU Digital posioning-meter
A2 Control board RSU Limit-switch system
D1 Status LED - Green RW Motor gearbox
D2 Status LED - Red X1 Power input (RCB)
D3 Status LED - Red X2 Power output (EM)
D4 Status LED - Red X3 Transformer
EM, M Electric motor, Motor X4 PTC input
ES11,ES12 Duty switch RSU/RLS X5 Fault-contact output
ES21,ES22 Safety switch RSU/RLS X6 Automac-control input
GND Return wire of control signal (ACS) X7 RPU reference-input
ICurrent in Amperes (A) X8 Manual-control input
L1, L2, L3 Voltage source X9 Limit-switch input
Persons can be in danger of life if they touch a system that is in
operaon.
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
6

3. PRODUCT DETAILS
3.1 Idencaon
EXAMPLE
Ê
This product manual is only applicable to:
• Ridder LogicLink RLL400 control-unit
• Serial numbers from 200.900.000
• Item numbers from 500000.
Idencaon is possible from the scker on the locaon shown.
Refer to the explanaon that follows on how to read the informaon.
For more informaon on item numbers and models refer to the
Ridder catalogue or website at ridder.com.
RW1400: RW1000 /1400, RW1200/1600S or RW2000S.
1-5D: 1~ mains voltage, 5-wire electric motor.
Alternatives
1-3: - 1~ mains voltage, 3-wire electric motor.
- 3~ mains voltage.
3: 3~ mains voltage.
Alternatives
115-400: Mains voltage 115 V/230 V (1~) or 208 V/400 V (3~).
RLL400: General designaon Ridder RLL400 control units.
1~ = 1-phase
= No symbol in idencaon. RW45, RW200, RW240/400/600 or RW800 motor gearbox.
( - ): RW45, RW200, RW240/400/600 or RW800.
3~ = 3-phase
400: Mains voltage 400 V (3~).
440-600: Mains voltage 440 V, 480 V or 600 V (3~).
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
7

3.2 Descripon
The RLL400 is a control unit to control a Ridder RW motor-gearbox. The
control unit is part of drive units with motor gearboxes type RW45,
RW200, RW240/400/600, RW800, RW1000 /1400, RW1200/1600S or
RW2000S.
The control unit is applicable to:
• Dierent supply voltages
• Dierent mains frequencies
• 3-phase and 1-phase voltages.
The control unit has a control board with a microprocessor and a semiconductor relay.
The control board has connecons for:
• The supply voltage
• The power supply for the electric motor (EM)
• An automac control signal (24 V AC/DC) from an automac control-system (ACS)
• A manual control (MC)
• A fault contact (NC) that can be part of an alarm circuit
• The PTC thermistor in the electric motor (EM) (if applicable) for thermal protecon
• A digital posioning-meter (RPU).
The limit-switch system is also connected to the control board of the control unit.
The RLL400 control-unit transmits control signals from the automac control-system (ACS) or
manual control (MC) and monitors if these are processed without malfuncons. The control unit has
rotaonal-eld detecon and phase detecon of the supply voltage.
The 24 V AC/DC control input is protected from:
• Control in two direcons at the same me
• Sudden changes of direcon.
The control unit has status LEDs to show error messages of the system.
The RLL400 control-unit has plug connectors and terminal strips to connect the cables. To pull the
cables through, out of the housing, the control unit also has cable glands. The protecon rang of
the RLL400 housing is IP54.
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
8

3.3 Applicaon
The LogicLink RLL400 control-unit is installed, as part of a drive unit, on dierent RW motor-
gearboxes. The control-unit is used to control the motor gearboxes in two direcons-of-rotaon.
The RLL400 control-unit (on dierent RW motor-gearboxes) is applicable to:
• Venlaon systems
• Screen systems.
For other (dierent) applicaons, approval from Ridder Drive Systems is necessary.
3.4 Dimensions
Note: The dimensions and illustraons are approximate. In this product manual shown illustraons
can be dierent than the components and/or systems.
M16(4x)
200
90
64
90
70
490 182
268.5
M20(3x)
Example:
M16(4x)
200
64
90
70
490 182
268.5
M20(3x)
Example:
M20(1x)
503.5
117
83
78
150
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
9

3.5 Technical specicaons
Mechanical
Dimensions (WxHxD) RW45 - RW800: 490 mm x 90 mm x 200 mm
RW1000 - RW2000: 503.5 mm x 117 mm x 200 mm
Weight 3.1 - 5.4 kg
Ambient
Protecon rang IP54
Ambient temperature 0 to +60 °C (+32 to +140 °F)
Maximum relave humidity 95%
The three types of control boards (RCB) that follow
are available for the RLL400 control-unit.
RCB-A (Type A):
50/60 Hz AC
1~ 115V-230 V, 12FLA, 72 LRA
3~ 208-400 V, 12 FLA, 72 LRA
RCB-B (Type B):
50/60 Hz AC
3~ 400 V, 10 FLA, 60 LRA
RCB-C (Type C):
50/60 Hz AC
3~ 440-600 V, 10 FLA, 60 LRA
Refer to the table that follows for abbreviaons,
technical specicaons and descripons of all
connecons.
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
10

Electrical
Supply voltage
X1 Power supply Type 1-phase (1~) 3-phase (3~) Current
1L1
3L2
5L3
N*
RCB (A2)
RCB (A2)
RCB (A2)
RCB (A2)
Input
Input
Input
Input
RCB-A
1x 115 VAC
1x 230 VAC
RCB-A
-
-
3x 208 VAC
3x 400 VAC
RCB-B
3x 400 VAC
RCB-C
3x 440-480 VAC
3x 600 VAC
Max 12 A
X2 Power supply Type
2T1
4T2
6T3
N*
Electric motor (EM)
Electric motor (EM)
Electric motor (EM)
Electric motor (EM)
Output
Output
Output
Output
*N is only there on RCB-A.
X3
RCB-A
Transformer Supply voltage
1 2 3 4 5 Type 1-phase (1~) 3-phase (3~) Current
1~ Loop connecon 1x 115 VAC N.A. ~16 mA
1~ Loop connecon 1x 230 VAC N.A. ~10 mA
3~ Loop connecon N.A. 3x 208 VAC ~10 mA
3~ Loop connecon N.A. 3x 400 VAC ~ 4 mA
(X3)
RCB-B
Transformer Supply voltage
1 2 3 4 5 Type 3-phase (3~) Current
3~ N.A. N.A. N.A. 3x 400 VAC
X3
RCB-C
Transformer Supply voltage
1 2 3 Type 3-phase (3~) Current
3~ Loop connecon N.A. 3x 440-480 VAC
3~ Loop connecon N.A. 3x 600 VAC
X4 PTC IN Type Supply voltage Current
1PTC Input 0.25 V DC 1 mA
2PTC’ Power supply 0.25 V DC 1 mA
X5 Fault contact OUT Type Supply voltage Current
1 Not connected Loop-connecon pin Max 350 V Max 50 mA
2Fault OUT Switching contact Max 350 V Max 50 mA
3Fault OUT’ Switching contact Max 350 V Max 50 mA
X6 ACS Type Supply voltage Current
1Direcon B Input 24 V AC/DC 10.5/10 mA
2Common Ground Ground 10.5/10 mA
3Direcon A Input 24 V AC/DC 10.5/10 mA
X7 RPU Type Supply voltage Current
1+24V Power supply 24 V DC 50 mA
2RPU CALIBRATION A Output 24 V DC 0.5/1 mA
3RPU CALIBRATION B Output 24 V DC 0.5/1 mA
4 Neutral wire Power supply
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
11

Electrical
X8 MC Type Supply voltage Current
1+24V Power supply 24 V DC Max 15.7 mA
2Direcon A Input 24 V DC 2.1 mA
3 Auto Input 24 V DC 2.1 mA
4Direcon B Input 24 V DC 2.1 mA
5 LED Output 24 V DC 4.7 mA
6 LED Output 24 V DC 4.7 mA
X9 Limit switch IN Type Supply voltage Current
1Common Power supply 7 V DC 3.3 mA
2Direcon B Input 7 V DC 1.1 mA
3Direcon A Input 7 V DC 1.1 mA
4Safety Input 7 V DC 1.1 mA
D1-D4 LED
D1 Green
D2 Red
D3 Red (RPU)
D4 Red (RPU)
4. INSTALL INSTRUCTIONS
Installaon is only permied to approved personnel. The RLL400 control-unit is available, as part of
a drive unit, on a RW motor gearbox.
Do a check of the supplied parts in the table that follows.
Parts list *
580000-RLL400 control unit 1x 500000P-RW motor gearbox (RLL type)** 1x
* Minimum parts list: Drive unit without oponal parts and accessories.
** Motor gearboxes have spring washers and bolts M10x20 (2x), M10x25 (3x/4x) or M12x25 (4x).
NOTE: Bolts M12 (4x), spring washers and nuts are accessories for RW1000 thru RW2000 motor gearboxes.
4.1 Special tools and equipment
No special tools or equipment are necessary to install, to connect or for commissioning.
Make sure that the correct equipment and tools are used.
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
12

4.2 Installaon
The condions and starng points that follow are applicable for installaon. Make sure that the
working condions comply with the, local or naonal, laws and regulaons.
• Do not remove the product from the packaging unl a short me before the installaon.
• Use the correct work equipment and accessories (belts, chains, pallets or such) if it is not
permied or possible to put the product manually in posion.
• Ridder installed the RLL400 control-unit on a RW motor gearbox.
• Only use a permied mounng posion when you install the RW motor gearbox with control-
unit. Refer to the product manual of the used RW motor-gearbox at ridder.com.
• The RLL400 gives informaon about the system with LEDs on the control board. Thus, easy access
and a sasfactory view is recommended for the locaon of the RLL400.
5. CONNECT INSTRUCTIONS
Only to approved personnel it is permied to do the connect instrucons.
Removal cover
• Remove the bolts (8x) and the cover temporarily to do all necessary work. The gasket usually
stays in its posion.
• Make sure that no damage is caused to the gasket and that it does not become dirty. To prevent
this remove the gasket (carefully) if necessary.
• Install the cover again aer the work! Refer to the end of chapter 7.
5.1 Electrical material
A minimum conductor diameter of 1.5 mm² is applicable to the cables in the wiring diagrams. For
the used components, electrical material and cable lengths the necessary conductor diameter can
be dierent.
Make sure that the drive unit is installed in a stable condion. The
structure must have sucient strength for the applied forces.
Make sure that easy access to the cover of the RLL400 control-unit is
possible for all work.
HEX 4 mm (8x)
Use only applicable components and electrical material.
Always refer to the related informaon and manuals.
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
13

5.2 Protecon - Condions and starng points
The condions that follow are applicable to the wiring diagrams.
• The installer makes sure that necessary and not shown protecons are used and included in the
wiring diagrams.
• Make sure that you can see the operated system from all control units and control systems. Put
control units and control systems at a height of more than 1.5 m.
• Protect the electric connecons from moist condions.
Inducon
Problems with inducon must be prevented. Inducon can cause an interference with the
electronics.
Inducon can have many causes such as:
• Cable lengths
• External sources
• Too many cables together.
Electrical connecons are only permied to an electrical installer or
an electrician.
For installaon and maintenance work the system must be de-
energized.
Always make sure that the protecons comply with the, local or
naonal, laws and regulaons of the country.
Separaon of cables is necessary. This prevents problems with
inducon.
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
14

5.3 Overview and funcon diagram
The diagram that follows shows the RLL400 control-unit in a system. Ridder Drive Systems connects
the components (if applicable) in the framework A1.
5.4 Wiring diagram: Control board (RCB)
The diagrams that follow show:
• The RLL400 housing (A1) and the RCB control-board (A2)
• The standard connecons and oponal connecons with related connectors
• The related secons with the wiring diagrams and informaon.
Ridder connected X2, X3, X4, X7* and X9 (if applicable).
* X7 is parally connected. Refer to §5.10 and complete the connecons.
RLL400 housing:
Automac Control Alarm Manual Control
Control Board
Supply Voltage
Temperature
Limit Switch
Power supply 24 V DC
Supply Voltage
24 V AC/DC Control
Fault Contact
OPTIONAL OPTIONAL
Reference Monitoring
Posion Feedback
OPTIONAL
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
15

RLL400 control-board (RCB):
5.5 3-phase electric motor (208-600 VAC)
• Make sure that the conguraon (RCB-A or C) on X3 (TRANSFORMER) agrees with the supply
voltage!
• Ridder Drive Systems connects X2 (MOTOR) and X4 (PTC).
• Connect the supply voltage to X1 (MAINS) and PE (protecve earth).
Alarm
§5.11 OPTIONAL
§5.9 OPTIONAL §5.10 OPTIONAL
§5.5/ §5.6/ §5.7
CONTROL BOARD A2 (RCB)
Manual control Posion feedback
Power In
* X3 is not there on RCB-B
Automac Control Transformer configuration Power Out
§5.8
Limit Switch Thermal Protection
Control board A2
A1
(in) (out) (in)
4 x 1.5 mm²
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
16

5.6 1-phase 3-wire electric motor (115-230 VAC)
• Make sure that the conguraon (RCB-A) on X3 (TRANSFORMER) agrees with the supply voltage!
• Ridder Drive Systems connects X2 (MOTOR) and X4 (PTC).
• Connect the supply voltage to X1 (MAINS) and PE (protecve earth).
5.7 1-phase 5-wire electric motor (115-230 VAC)
• Make sure that the conguraon (RCB-A) on X3 (TRANSFORMER) agrees with the supply voltage!
• Ridder Drive Systems connects X2 (MOTOR) and X4 (PTC).
• Connect the supply voltage to X1 (MAINS) and PE (protecve earth).
Control board A2
A1
(in) (out) (in)
3 x 1.5 mm²
Control board A2
A1
(in) (out) (in)
3 x 1.5 mm²
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
17

5.8 Automac control (ACS) (24 V AC/DC)
You can connect the RLL400 control-unit to an automac control system (ACS). Refer to the diagram
that follows and connect the ACS. Also refer to the product manual of the ACS that is used.
Notes:
• When the two inputs of the digital control (pin 1 and 3) receive a control signal at the same me,
the control unit will not process them. The electric motor does not move.
• The external power supply can be 24 V AC/DC.
• Refer to §3.5 for the technical specicaons of the external power supply of connector X6.
Connector X6 of the control board (A2) can be connected to
automac control systems (ACS) that have a “switched ground” or a
“switched posive”.
5.9 OPTIONAL - Manual control (MC)
You can connect the RLL400 control-unit to a manual control (MC) such as the Ridder MC Module
Compact (277950).
• Remove the jumper from connecon 1 and 3 of X8.
• Connect the manual control (MC). Refer to the diagram that follows.
Refer to the related manual when you connect a dierent manual control (MC).
Control board A2
Control board A2
YES NO
MC
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
18

5.10 OPTIONAL - Posion Feedback (RPU)
You can connect a digital posioning-meter (RPU) and an automac control system (ACS) to the
RLL400 control-unit.
Ridder Drive Systems connected the wires that follow:
• The power supply (connecon 1 and 2) to connector X7 (connecon 1 and 4).
• The reference input (connecon 5) to connector X7 (connecon 2).
Complete the RPU connecons. Obey the diagram ① and the check procedure ②. Also refer to
the manual of the ACS.
① Connecng - Feedback (4-20 mA)
• Make sure that the power supply is 24 V DC from an external source.
• Connect the posion feedback (connecon 3 and 4) to the ACS.
② Check - Reference-input RPU
• Do the reference-input check (connecon 5) that follows when you want to use reference
monitoring and to set the reference again. Obey the check procedure to connect the RPU
connector X7 correctly.
uDescripon
1Select which duty switch (ES11 or ES12) you want to use as switch for the RPU reference-
monitoring. Let the motor turn in the direcon of this duty switch unl it disconnects.
To prevent damage or injury, do not go across the limit posions of
the operated system!
2LED D3 or D4 will come on on control board (A2). Obey the instrucons in 3-A or 3-B.
3-A
Blink code is 2.1. The LED D4 (RPU CAL. A) comes on. Refer to §6.2 and §9.2.
Go to step 4-A.
3-B
Blink code is 2.2. The LED D3 (RPU CAL. B) comes on. Refer to §6.2 and §9.2.
Go to step 4-B.
Control board A2
24 V DC4-20 mA
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
19

4-A
The reference-input connecon (connecon 2 of X7) is CORRECT. Go to step 5.
Control board A2
4-B
The reference-input connecon (connecon 2 of X7) is NOT CORRECT.
Interchange the connecons 2 and 3. Go to step 5.
Control board A2
5The RPU is prepared to set the end posions.
Refer to the RPU product manual at ridder.com.
5.11 OPTIONAL - Alarm (AL)
The RLL400 control-board (A2) has an output for a fault contact (X5) that opens when a random
fault occurs. You can include this fault contact in an alarm circuit.
You can connect one or more control units to an alarm circuit.
Connecng - One RLL400 control-unit
Obey the diagram that follows to connect one control unit.
Connecng - Two or more RLL400 control-units
Obey the diagram that follows to connect the fault contacts (X5) to two or more control units.
It is only permied to connect the RPU reference-input to X7 of the
control board (A2). Do NOT connect it to the RSU/RLS.
Refer to §3.5 (Technical specicaons) of X7 and X9.
Control board A2
Alarm
AL
Control board A2 Control board A2 Control board A2
Alarm (AL)
Ridder Drive Systems B.V.
T+31 (0)341 416 854 - F+31 (0)341 416 611 - Iridder.com
20