Ridder RW Series User manual

265003EN - 2021.12 - V01
Original product-manual
Ridder Motor Gearboxes RW 3-phase
Product Manual
Lorentzstraat 32
3846 AX Harderwijk
PO Box 360
3840 AJ Harderwijk
the Netherlands
T+31 (0)341 416 854
F+31 (0)341 416 611
Iridder.com
[e-mail]
Ridder Drive Systems B.V.
RW1000
RW1200
RW1400
RW1600
RW2000
RW70
RW100
RW140
RW200
RW800
RW240
RW400
RW600
RW45

TABLE OF CONTENTS
1. GUIDELINES, STANDARDS AND CONDITIONS
1.1 Applicable guidelines and standards 3
1.2 Approved personnel 3
1.3 Warning about discouraged use 3
1.4 Warranty provisions 3
2. SAFETY, PRECAUTIONS AND SYMBOLS
2.1 Signal words, instrucons and warnings 4
2.2 Precauons and safety instrucons 5
2.3 Residual risks 6
2.4 Symbols and abbreviaons 7
3. PRODUCT DETAILS
3.1 Idencaon 8
3.2 Descripon 9
3.3 Applicaon 10
3.4 Dimensions 11
3.5 Technical specicaons 14
4. INSTALL INSTRUCTIONS
4.1 Special tools and equipment 15
4.2 Mounng posions 16
4.3 Sprockets 19
4.4 Installaon 20
4.5 Installaon opons A–F for output shas 24
4.5.1 Basic output shas (BOS) 24
4.5.2 Special output-shas (D, LD, LK ....) 24
4.5.3 Installaon chain (for A–D) 25
4.6 TRA drive-unit onto RW45\240TRA motor gearbox 26
4.7 Belt drum onto RW45\240/400L motor gearbox 28
4.8 Cable drum onto RW45\240/400L motor gearbox 29
5. CONNECT INSTRUCTIONS
5.1 Removal covers 30
5.2 Electrical material 31
5.3 Protecon - Condions and starng points 32
5.4 Tightening-torque motor-connecons 33
5.5 Control-circuit connecon 34
5.6 Change Direcon-of-rotaon - Switching sense 35
5.7 OPTIONAL - Posion Feedback 35
6. USER INSTRUCTIONS
6.1 Usage - Condions and starng points 36
6.2 Direcon-of-rotaon RW motor-gearboxes 37
6.3 Operaon 39
6.4 Safety funcons and stop funcons 39
7. COMMISSIONING INSTRUCTIONS
7.1 Commissioning - Condions and starng points 39
7.2 RSU limit-switch system 40
7.3 Adjusng the end posions 42
7.4 Installaon covers 43
8. MAINTENANCE INSTRUCTIONS
8.1 Maintenance 44
9. SERVICE
9.1 Troubleshoong 45
9.2 Technical support 46
10. ENVIRONMENT
10.1 Decommissioning and removal 46
10.2 Waste disposal 47
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1. GUIDELINES, STANDARDS AND CONDITIONS
1.1 Applicable guidelines and standards
This product complies with the provisions of the European guidelines that follow:
Machinery Direcve 2006/42/EC | Low Voltage Direcve 2014/35/EU
The harmonized standards (or parts of these standards) that follow are applicable:
NEN-EN-ISO 12100:2010 | NEN-EN-IEC 60204-1 |
NEN 82079-1 (62079: 2001) | NEN5509 | ISO 3864-2
Make sure that this product is only put into operation if the system (in which it will be installed)
complies with the provisions of the applicable standards and guidelines.
1.2 Approved personnel
This product manual contains important informaon for installers about the installaon and
commissioning of a Ridder RW motor-gearbox. Read this product manual and instrucons rst
before the work starts. Approved mechanical and/or electrical installers, with professional
competence, must do all work safely and responsibly.
TARGET GROUP FOR EACH CHAPTER CHAPTER (refer to Table of Contents)
TARGET GROUP 1 2 3 4 5 6 7 8 9 10
User (operator) • • • • (•) (•)
Installer / Approved personnel • • • • • • • • • •
(•) = Not fully applicable (for users/operators)
Keep this product manual with the product during the lifespan. Make sure it is available for users
(operators), installers and approved personnel.
1.3 Warning about discouraged use
The condions that follow are applicable:
• Do not change (the construcon of) the RW motor gearbox.
• It is not permied to weld to the RW motor gearbox or its parts.
• It is not permied to use the RW motor gearbox to li or move people.
• Do not let the torque of the RW motor gearbox be more than its maximum.
• Do not let the duty cycle of the RW motor gearbox be more than its maximum.
• It is not permied to use the RW motor gearbox in operang condions, systems or
conguraons which do not comply with the technical specicaons (in this manual). Also refer
to §3.5.
Refer to §3.3 for a descripon of the intended use.
1.4 Warranty provisions
For the warranty period and condions refer to the ‘Condions’ secon on our website at
ridder.com, or in the Ridder catalog.
Regulatory Conformity
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2. SAFETY, PRECAUTIONS AND SYMBOLS
2.1 Signal words, instrucons and warnings
Signal words (ISO 3864-2)
This product manual contains safety instrucons with dierent signal words. The list that follows
gives the risk levels and possible eects of each signal word.
Instrucons and warnings on the product
Read the product manual to fully know all product
properes, before it is used or work starts!
Ê
Ê
Ê
COVERS
It is not permied to use high-pressure cleaners (and
related cleaning agents)! Use a so brush with a small
quanty of water without cleaning agents.
Warning - Electrical voltage
Aer installaon interchange the plug in the highest
posion with the vent plug! Refer to the permied
mounng posions in the product manual.*
* Not applicable to motor gearboxes lled with grease!
Suggeson to perform an operaon more eecvely.
May result in damage or problems if an acon is performed
incorrectly.
May result in minor injury if the hazard is not avoided.
Signicant injury, possible death, if the hazard is not avoided.
Severe injury and possible death if the hazard is not avoided.
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2.2 Precauons and safety instrucons
Precauons
GENERAL
A system can be dangerous. Safety precauons and instrucons are important.
• If these precauons cannot be obeyed, then use warnings.
• The responsibility for precauons and warnings lies with the installer of the system. Refer to the,
local or naonal, laws and regulaons of the country if a cercaon (mark) is necessary.
• Parts of the electrical or electronic installaons are connected to dangerous electrical voltages.
This is also applicable if the drive unit is not in operaon or the motor does not turn. Work
without professional competence or not obeyed warning instrucons could cause injury and/or
material damage.
• Make sure that no foreign parcles, loose parts, moisture or dust go into the components (EM,
gearbox, RSU/RLS) during all work. There is a risk of short circuit, re and corrosion.
• Take sucient precauons to prevent ElectroStac Discharge (ESD).
• Ridder is not responsible for injury, material damage or consequenal damage if accessories are
used that Ridder did not make.
TRANSPORT, STORAGE AND PACKAGING
The condions and instrucons that follow are applicable.
• Ambient temperature: -15 to +60 °C (+5 to +140 °F).
• Ambient: A not-condensed relave humidity is necessary.
• Do a check for transport damage and missing parts immediately on incoming goods.
• Tell damages and missing parts immediately to the transport company and to your local Aer
Sales contact person.
• Do not use damaged products and if necessary do not start the work.
• Do not remove the product from the (sealed) packaging before it is sent to the installaon site.
This prevents damage (from mechanical shocks) to the product.
• Use applicable means-of-transport with dimensions which are sucient. Use (if necessary) the
correct work equipment and accessories. Refer to “Dimensions” and “Technical specicaons”.
Make sure that the working condions comply with the, local or naonal, laws and regulaons.
• Make sure that storage areas and the areas in the means-of-transport are dry and the airow is
sucient.
• Make sure that the products do not touch the (moist) boom surface of storage areas and of the
means-of-transport (use pallets or such). The boom surfaces must be smooth.
• Make sure that the products are protected from dust, dirt and direct sunlight.
• Apply an applicable corrosion-prevenve agent to metal surfaces that are not painted.
• Aer installaon discard the packaging and obey the applicable naonal and/or local regulaons.
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Safety instrucons
• For a fail-safe function install redundant safety systems to prevent that loads or system parts
fall uncontrolled. Install (if necessary) protection from system parts that move. Obey the
applicable national and/or local standards and guidelines of the related type of operated
system.
• Use (if applicable) personal protecve-equipment for protecon which agrees with the dierent
types of work.
• Do not let persons and not approved personnel be near controls and systems in operaon.
• Damaged systems must be stopped immediately unl they are repaired.
• Use safety barriers for system parts that move. Refer to the applicable standards and guidelines.
• The safety distance to the danger zone (if applicable) must agree with applicable standards and
guidelines (for example ISO 13857:2008).
• Do not operate systems when the motor gearbox (internally and/or externally) is frozen in cold
and moist condions (for example because of snow or ice).
• Do not operate systems when persons are in the danger zone and can touch the system.
• Monitor the danger zone when you work with or near the system.
• Stop and de-energize systems during maintenance and cleaning work on or near the system.
• Make sure that there is sucient space between parts that move and adjacent objects.
• Stay away from or safety areas where there is a risk to become caught in a system that moves.
• The torque and the duty cycle of the system must be in the range of the motor gearbox
parameters.
2.3 Residual risks
Automac controls
The Ridder drive-units are usually used in automac controlled systems. Persons who do work or
stay near the system must know about that. If persons or their clothes touch the system during
operaon, it can be dangerous.
Forces
Ridder cannot be sure that there will be no injury to persons or damage to the system because of
the forces in the systems (in which the drive unit is installed).
If you do not obey the safety instrucons that follow it can be
dangerous and cause injury.
Persons can be in danger of life if they touch a system that is in
operaon.
Ridder Drive Systems B.V.
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6

2.4 Symbols and abbreviaons
This secon tells about used symbols and abbreviaons in this manual. The table that follows gives
the descripons.
Symbol Description Symbol Description
ACS Automac control-system PH Cross head “Phillips”
BOS Basic Output Shas (RW) PLC PLC Control
C Common connecon PZ Cross head “Pozidriv”
DModel with connuous worm-sha P21/1 Auxiliary contact K21
EM, M Electric motor, Motor P22/1 Auxiliary contact K22
EMC Electromagnec compability P71, P72 Automac-control contacts (ACS)
ESD ElectroStac Discharge RLL Ridder LogicLink
ES11,ES12 Duty switch RSU RMC Ridder MotorControl
ES21,ES22 Safety switch RSU rpm revoluons per minute
FTL Free Thread-Length RPT Ridder PolyTelescope
F1 Fuse RPU Ridder PosioningUnit
HEX Hexagonal width-across-ats RRD Ridder RackDrive
ICurrent in Amperes (A) RSD Ridder ScreenDrive
IP Internaonal Protecon Rang RSU Limit-switch system
KDesignaon sprocket (assembled
conguraon)
RW Motor gearbox
SBI Standard Bolt-Installaon
kb Maximum running me in minutes
(kb = KurzBetrieb/ Short operaon)
SID Screw-in depth
SS (S21) System switch (S21)
K11 Auxiliary relays (safety switches) SW Width-across-ats
K21, K22 Reversing relay (suciently specied)
for direcon-of-rotaon
S11 Manual switch (bridged safety circuit)
S21 (SS) System switch (SS)
L Model with winch sha S111 Manual switch (MC)
L1, L2, L3 Voltage source TRA Model for built-on rack unit
MC Manual Control TRI Rack drives TRI
MPCB/
Q41 Motor-Protecon Circuit-Breaker TRN Rack drives TRN
TX Screw head “Torx”
N Neutral wire T1 Safety transformer (EN 61558)
NC “normally closed” U1 Motor connecon
NO “normally open” V1 Motor connecon
PE Protecve earth W1 Motor connecon
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3. PRODUCT DETAILS
3.1 Idencaon
This product manual is only applicable to:
• Ridder Motor Gearboxes RW 3-phase
• Serial numbers from 200.900.000
• Item numbers from 500000.
Idencaon is possible from the scker on the locaon shown. Refer to the explanaon that
follows on how to read the informaon. For more informaon on item numbers and models refer to
the Ridder catalog or website at ridder.com.
EXAMPLE
Ê
Ê
Ê
COVERS
= If not applicable: No symbol in idencaon.
NOTE: Possibly the sequence of symbols is dierent and/or other symbols are included in the idencaon. Not all symbols
and assembled conguraons (such as LK, LD, ...) are included in the explanaon.
* K = Sprocket in an assembled conguraon.
WI: White color nish
z16: Oponal sprockets
Alternaves: z12/3z16 (3x for D model)
IP55: Protecon rang
No symbol in idencaon = IP54
Alternaves: 11/12/14/25/29/30/37/42/44/55/63/66/75/85/
90/110/125/132/150/180/200/216/240/300/360
3: 3-phase mains voltage
400: Mains voltage [V]
09: Motor power at 50\60 Hz [daW]
86: Limit-switch range motor-gearbox
L: Model with winch sha
45 = Torque 120, 90 or 60 Nm
Alternaves: 70/100/140/200/400/600/
800/1000/1200/1400/1600/2000
RW: General designaon Ridder RW motor-gearboxes
CU: CSA/UL cercaon mark
Alternaves: 3C (CCC)/C (CSA)/U (UL)
Alternaves: 55/97/120/860
60: Mains frequency [Hz]
No symbol in idencaon = 50 Hz
Alternaves: 208–480/380/600
TRA: Model for built-on rack unit
D: Model with connuous worm-sha
No symbol in idencaon = Sprockets (K)*
1: Rotaonal speed of drive sha at 50(60) Hz [rpm]
Alternaves: 2/3/5/34(41)/68(82)
3S = Wire-screen system: 3 [rpm]
240: Torque [Nm]
V: Grease lubricaon
No symbol in idencaon = Oil lubricaon
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3.2 Descripon
RW motor gearboxes are drive units to operate systems in greenhouses, livestock houses, crop-
storage buildings and such. The RW motor-gearboxes are applicable at ambient temperatures
between 0 and 60 °C. RW motor-gearboxes have a self-braking worm-gear transmission which stops
the drive unit (worm sha) when not operated and then locks the output sha. To operate manually
(externally) is possible with (electric) tools and a hexagon socket in the sha of the electric motor.
The RW motor-gearboxes (3-phase) have the linear RSU limit-switch system, with duty switches and
safety switches. RW motor-gearboxes are applicable to use intermiently (duty class s3-35%) with
a maximum duty cycle of 25 minutes. The oponal PosioningUnit RPU monitors the posions of
the drive unit and transmits the data to the automac control-system (ACS). Posion feedback is
also possible with a mounng set with potenometer. Operaon is possible, usually in automated
systems, with a manual control (MC) and/or other control components.
The RW motor-gearboxes have connecons (terminal blocks/connecon blocks) to connect the
cables and are supplied with cable glands for the power cables and control cables. The gearbox
housing of the RW motor-gearbox has a powder-coang. RW motor-gearboxes are supplied with
xing bolts and spring washers*.
* For RW1000–RW2000 motor gearboxes bolts (M12), spring washers and nuts are accessories.
RW45 series
• RW45: 12-tooth 1⁄2”x5⁄16” zinc-plated sprockets for chain couplings
are installed. Optionally 16-tooth 1⁄2”x5⁄16” sprockets are installed to
compensate for larger angle dierences (to a maximum of 6°).
• RW45L: Has a one-sided output sha to install a belt drum or cable
drum.
• RW45TRA: Has a one-sided output sha to install a TRA520 rack-drive.
• RW45D: An RW45 with a connuous worm-sha. Optionally a
16-tooth 1⁄2”x5⁄16” zinc-plated sprocket for chain couplings is
installed.
The switching range of the limit-switch system is 55 or 97 revoluons of the drive sha. The range is
related to dierent models.
RW240–600 series
• RW240/400/600: 16-tooth 5/8”x3/8” zinc-plated sprockets for chain
couplings are installed.
• RW240/400/600L: Has a one-sided output sha to install a belt drum
or cable drum.
• RW240/400/600TRA: Has a one-sided output sha to install a TRA520
rack-drive.
• RW240/400/600D: An RW240/400/600 equipped with a connuous
worm-sha. Optionally a 16-tooth 1⁄2”x5⁄16” zinc-plated sprocket for
chain couplings is installed.
The switching range of the limit-switch system is 86 revoluons of the drive sha.
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RW800 series
• RW800: 16-tooth 5/8”x3/8” zinc-plated sprockets for chain couplings
are installed.
The switching range of the limit-switch system is 120 revoluons of the drive
sha.
RW1000–2000 series
• RW1000/1200/1400/1600/2000: 16-tooth 3/4”x7/16” zinc-plated
sprockets for chain couplings are installed.
The switching range of the limit-switch system is 86 revoluons of the drive
sha.
RW70–200 series
• RW70/100/140/200: 16-tooth 1⁄2”x5⁄16” zinc-plated sprockets for
chain couplings are installed.
The switching range of the limit-switch system is 860 revoluons of the drive
sha.
3.3 Applicaon
• The RW45 motor gearboxes are drive units to operate venlaon systems and screen systems in
greenhouses and livestock houses or crop-storage buildings.
• The RW45L\RW240/400L motor gearboxes with drums (belt or cable) are drive units to hoist
feeding lines and drinking lines and to open air inlets in livestock houses or crop-storage
buildings.
• The RW45TRA\RW240TRA motor gearboxes with a TRA520 rack drive are drive units to operate
venlaon systems and hoisng systems in greenhouses and livestock houses or crop-storage
buildings.
Make sure that (with RW motor gearboxes) operated systems comply
with the provisions of the applicable safety standards and safety
guidelines.
This prevents (for example) the risk:
• To become caught in a system that moves
• That loads or system parts that fall can hit persons.
Ridder Drive Systems B.V.
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