Riken Keiki SD-1DOX-AS User manual

PT2E-2625
Smart Transmitter/Gas Detector Head
SD-1DOX-AS
(TYPE H)
Operating Manual
(PT2E-179)
(PT2-179)

Operating Precautions
This detector is an oxygen deficiency detector that detects oxygen in the air and triggers an oxygen
deficiency alarm.
The oxygen deficiency detector is a safety unit, not an analyzer or densitometer which performs
quantitative/qualitative analysis/measurement for oxygen.
Please fully understand the following points before using it, so that it can be used properly.
1. The readings of the detector fluctuate slightly in response to changes in the air pressure.
In particular, be careful of alarm activation when a low air pressure is brought in by typhoon. In addition,
it may be fluctuated by environmental (temperature, humidity etc.) changes in the installation site.
2. The alarm must be set within a range where the performance of the detector can be ensured.
The standard alarm setpoint value is 18 vol%.
3. If use in safety unit, the analog signal output of the detector must be used for an indicator or external
recorder.
If these outputs are used to control other units, we shall not be responsible for any malfunctions.
4. For maintenance of the detector, it must go through a regular maintenance, including replacement and
adjustment of the regular replacement parts as specified in the operating manual. In addition, because
this is a safety unit, it is recommended that a regular maintenance and span adjustment are performed
every six months.

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<Contents>
1 Outline of the Product ......................................................................................................... 2
1-1. Preface............................................................................................................................ 2
1-2. Purpose of use ................................................................................................................ 2
1-3. Definition of DANGER, WARNING, CAUTION, and NOTE ............................................. 2
1-4. Method of confirmation for Standards and Explosion proof specification ........................ 3
2 Important Notices on Safety................................................................................................ 4
2-1. Danger cases .................................................................................................................. 4
2-2. Warning cases................................................................................................................. 5
2-3. Precautions ..................................................................................................................... 6
2-4. Safety Information ........................................................................................................... 7
3 Product Components .......................................................................................................... 9
3-1. Main unit and standard accessories ................................................................................ 9
3-2. Names and functions for each part.................................................................................. 11
3-3. Block diagram.................................................................................................................. 13
4 How to Use ......................................................................................................................... 15
4-1. Before using the gas detector.......................................................................................... 15
4-2. Precautions for installation sites ...................................................................................... 15
4-3. Precautions for system designing.................................................................................... 16
4-4. How to install ................................................................................................................... 18
4-5. Installation procedure ...................................................................................................... 19
4-6. How to wire...................................................................................................................... 21
4-7. How to tube ..................................................................................................................... 25
5 How to Operate................................................................................................................... 26
5-1. Preparation for start-up ................................................................................................... 26
5-2. Basic operating procedures............................................................................................. 26
5-3. How to start the gas detector........................................................................................... 27
5-4. Modes ............................................................................................................................. 28
5-5. User mode....................................................................................................................... 29
5-6. Flow Rate Adjustment ..................................................................................................... 32
5-7. How to exit....................................................................................................................... 32
6 Operations and Functions................................................................................................... 33
6-1. Alarm activation ............................................................................................................... 33
6-2. Fault alarm activation ...................................................................................................... 34
6-3. External output operation ................................................................................................ 35
6-4. Other functions ................................................................................................................ 36
7 Maintenance ....................................................................................................................... 37
7-1. Maintenance intervals and items ..................................................................................... 37
7-2. Regular maintenance mode ............................................................................................ 39
7-3. Calibration method .......................................................................................................... 47
7-4. Parts replacement ........................................................................................................... 50
8 Storage, Relocation and Disposal....................................................................................... 52
8-1. Procedures to store the gas detector or leave it for a long time ...................................... 52
8-2. Procedures to relocate the detector or use it again ......................................................... 52
8-3. Disposal of products........................................................................................................ 52
9 Troubleshooting .................................................................................................................. 53
10 Product Specifications......................................................................................................... 55
10-1. List of specifications ...................................................................................................... 55
10-2. Detection principle......................................................................................................... 64
11 Definition of Terms............................................................................................................... 65

1 Outline of the Product 1-1. Preface
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1
Outline of the Product
1-1. Preface
Thank you for choosing our smart transmitter/gas detector head SD-1DOX-AS(TYPE H). Please check that
the model number of the product you purchased is included in the specifications on this manual.
This manual explains how to use the detector and its specifications. It contains information required for
using the gas detector properly. Not only the first-time users but also the users who have already used the
product must read and understand the operating manual to enhance the knowledge and experience before
using the detector.
This manual provides explanation using a detection range from 0 to 25.0 vol% as examples (such as
examples of LED display).
1-2. Purpose of use
This detector is a fixed type gas detector head that detects oxygen and performs the alarm activation
when the gas concentration is over the setting value.
The detector is a safety unit, not an analyzer or densitometer which performs quantitative/qualitative
analysis/measurement for gases. Please fully understand the features of the detector before using it,
so that it can be used properly.
The detector detects abnormalities in the air caused by presence of gases or other reasons (leak) with
the built-in gas sensor. The concentrations of detected gases are displayed on the seven-segment
LED.
The detector draws a gas by an aspirator using compressed air to perform gas detection.
The detector outputs gas concentration in 4 – 20 mA.
The detector has HART communication function.
1-3. Definition of DANGER, WARNING, CAUTION, and
NOTE
DANGER This message indicates that improper handling may cause serious damage on
life, health or assets.
W
ARNING This message indicates that improper handling may cause serious damage on
health or assets.
CAUTION This message indicates that improper handling may cause minor damage on
health or assets.
NOTE This message indicates advice on handling.

3 Product Components 3-1. Main unit and standard accessories
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3
Product Components
3-1. Main unit and standard accessories
<Main Unit>
<Standard Accessories>
Operating manual ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ one
Dedicated handling lever ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ one
Dedicated control key ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ The supplied quantity depends on the number of units to be delivered.
1 to 10 units One
11 to 20 units Two
21 to 50 units Three
Over 51 units Four
MC filter with flow monitor ꞏꞏꞏꞏꞏꞏꞏꞏꞏ one

3 Product Components 3-2. Names and functions for each part
- 12 -
(1) MENU/ESC key Used to enter the maintenance mode.
It is also used to cancel in a specific mode.
(2) SET key It is used for value confirmation and so on in a specific
mode.
(3) ▲key Used to switch menus or change a value (UP).
(4) ▼key Used to switch menus or change a value (DOWN).
(5) Power lamp
Power lamp.
Detection mode: It lights up in green.
Maintenance mode: It blinks in green.
(6) Alarm lamp Alarm lamp. It lights up in red when the alarm setpoint value
is reached.
(7) Fault lamp Fault lamp. It lights up in yellow when an abnormality is
detected in the detector.
(8) Concentration value
display Display the gas concentration and so on.
(8) Concentration value display
(5) Power lamp (6) Alarm lamp (7) Fault lamp
(1) MENU/ESC key
(2) SET key (4) ▼key
(3) ▲key

4 How to Use 4-3. Precautions for system designing
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Introducing protective measures against lightning
If cables are installed outside the factory/plant, or if internal cables are installed in the same duct as the
cables coming from outside the factory/plant, "lightning" will cause problems. Because lightning acts as a
large emission source while cables act as a receiving antenna, devices connected to the cables may be
damaged.
Lightning cannot be prevented. Cables installed in a metal conduit or under the ground cannot be
completely protected from inductive lightning surge caused by lightning. Although complete elimination of
disasters caused by lightning is impossible, the following protective measures can be taken.
Protection against
lightning
Take appropriate measures in accordance with the importance of the facilities
and the environment.
Provide protection by a lightning arrester (cable arrester).
(Although inductive lightning surge can be transmitted through the cable, it is
prevented by installing a lightning arrester before the field devices and central
processing equipment. For information on how to use a lightning arrester,
please contact the manufacturer.)
Grounding In addition to lightning, there are more sources of surge noise. To protect units
from these noise sources, the units must be grounded.
* The lightning arrester has a circuit to remove a surge voltage which damages field devices, so that signals
may be attenuated. Before installing a lightning arrester, verify that it works properly.