Rikon Power Tools 80-808 User manual

8” Low Speed 1HP Bench Grinder
80-808
www.rikontools.com
80-808M1
Operator’s Manual
Record the serial number and date of purchase in your manual for future reference.
Serial Number: ______________________ Date of purchase: ______________________
For technical support or parts questions, email [email protected] or call toll free at [phone]
3168328

TABLE OF CONTENTS
Safety Instructions...............................................................3-8
Electrical Safety...........................................................7-8
Specifications...................................................................8
Carton Contents...............................................................9
Overview.............................................................................10
Assembly Instructions..........................................................11-12
Operating The Bench Grinder................................................13-15
Maintenance.......................................................................15
Parts Diagram..................................................................16
Parts List............................................................................17
Troubleshooting..................................................................18
Warranty.............................................................................19
Page 2
NOTE: The specications, photographs, drawings and information in this manual represent
the current grinder model when the manual was prepared. Changes and improvements may
be made at any time, with no obligation on the part of Rikon Power Tools to modify previously
delivered units. Reasonable care has been taken to ensure that the information in this manual
is correct, to provide you with the guidelines for the proper safety, assembly and operation of
this machine.
PageSection
SAVE THESE INSTRUCTIONS.
Refer to them often.
This owner’s manual is not a teaching aid and is intended to show
assembly, adjustments, and general use.
CALIFORNIA PROPOSITION 65 WARNING: Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities contains chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm. Your risk from expo-
sure to these chemicals varies, depending on how often you do this type of work. To reduce
your exposure, work in a well-ventilated area and with approved safety equipment, such as
dust masks that are specially designed to lter out microscopic particles.
For more detailed information about California Proposition 65 log onto rikontools.com.

SAFETY INSTRUCTIONS
Page 3
THIS SYMBOL DESIGNATES THAT THIS TOOL IS LISTED BY THE INTERTEK
TESTING SERVICES, TO UNITED STATES AND CANADIAN STANDARDS
IMPORTANT! Safety is the single most important consideration in the operation of this
equipment. The following instructions must be followed at all times. Failure to follow all
instructions listed below may result in electric shock, re, and/or serious personal injury.
There are certain applications for which this tool was designed. We strongly recommend
that this tool not be modied and/or used for any other application other than that for which
it was designed. If you have any questions about its application, do not use the tool until
you have contacted us and we have advised you.

SAFETY INSTRUCTIONS
GENERAL SAFETY
Operating a Bench Grinder can be
dangerous if safety and common sense are
ignored. The operator must be familiar with
the operation of the tool. Read this manual
to understand this Bench Grinder. DO NOT
operate this Bench Grinder if you do not fully
understand the limitations of this tool. DO
NOT modify this Bench Grinder in any way.
BEFORE USING GRINDER
To avoid serious injury and damage to the
tool, read and follow all of the Safety and
Operating Instructions before operating the
Bench Grinder.
1. Some dust created by using power tools
contains chemicals known to the State of
California to cause cancer, birth defects, or
other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement,
and other masonry products.
• Arsenic and chromium from
chemically treated lumber.
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to these
chemicals: work in a well ventilated area
and work with approved safety equipment,
such as those dust masks that are specially
designed to lter out microscopic particles.
2. READ the entire Owner’s Manual.
LEARN how to use the tool for its intended
applications.
3. GROUND ALL TOOLS. If the tool is
supplied with a 3-prong plug, it must be
plugged into a 3-contact electrical receptacle.
The 3rd prong is used to ground the tool and
provide protection against accidental electric
shock. DO NOT remove the 3rd prong. See
Grounding Instructions on page 7.
4. AVOID A DANGEROUS WORKING
ENVIRONMENT. DO NOT use electrical
tools in a damp environment or expose them
to rain.
5. DO NOT use electrical tools in the
presence of ammable liquids or gasses.
6. ALWAYS keep the work area clean, well
lit, and organized. DO NOT work in an
environment with oor surfaces that are
slippery from debris, grease, and wax.
7. KEEP VISITORS AND CHILDREN AWAY.
DO NOT permit people to be in the
immediate work area, especially when the
electrical tool is operating.
8. DO NOT FORCE THE TOOL to perform
an operation for which it was not designed. It
will do a safer and higher quality job by only
performing operations for which the tool was
intended.
9. WEAR PROPER CLOTHING. DO NOT
wear loose clothing, gloves, neckties, or
jewelry. These items can get caught in the
machine during operations and pull the
operator into the moving parts. The user
must wear a protective cover on their hair, if
the hair is long, to prevent it from contacting
any moving parts.
10. CHILDPROOF THE WORKSHOP
AREA by removing switch keys, unplugging
tools from the electrical receptacles, and
using padlocks.
11. ALWAYS UNPLUG THE TOOL FROM
THE ELECTRICAL RECEPTACLE when
making adjustments, changing parts or
performing any maintenance.
12. KEEP PROTECTIVE GUARDS IN
PLACE AND IN WORKING ORDER.
13. AVOID ACCIDENTAL STARTING. Make
sure that the power switch is in the “OFF”
position before plugging in the power cord to
the electrical receptacle.
Page 4

14. REMOVE ALL MAINTENANCE TOOLS
from the immediate area prior to turning “ON”
the Bench Grinder.
15. USE ONLY RECOMMENDED
ACCESSORIES. Use of incorrect or improp-
er accessories could cause serious injury to
the operator and cause damage to the tool.
If in doubt, check the instruction manual that
comes with that particular accessory.
16. NEVER LEAVE A RUNNING TOOL
UNATTENDED. Turn the power switch to the
“OFF” position. DO NOT leave the tool until it
has come to a complete stop.
17. DO NOT STAND ON A TOOL. Serious
injury could result if the tool tips over, or you
accidentally contact the tool.
18. DO NOT store anything above or near
the tool where anyone might try to stand on
the tool to reach it.
19. MAINTAIN YOUR BALANCE. DO NOT
extend yourself over the tool. Wear oil
resistant rubber soled shoes. Keep oor clear
of debris, grease, and wax.
20. MAINTAIN TOOLS WITH CARE. Always
keep tools clean and in good working order.
Keep all blades and tool bits sharp, dress
grinding wheels and change other abrasive
accessories when worn.
21. EACH AND EVERY TIME, CHECK FOR
DAMAGED PARTS PRIOR TO USING THE
TOOL. Carefully check all guards to see that
they operate properly, are not damaged, and
perform their intended functions. Check for
alignment, binding or breaking of moving
parts. A guard or other part that is damaged
should be immediately repaired or replaced.
22. DO NOT OPERATE TOOL WHILE
TIRED, OR UNDER THE INFLUENCE OF
DRUGS, MEDICATION OR ALCOHOL.
23. SECURE ALL WORK. Use clamps or
jigs to secure the work piece. This is safer
than attempting to hold the work piece with
your hands.
24. STAY ALERT, WATCH WHAT YOU
ARE DOING, AND USE COMMON SENSE
WHEN OPERATING A POWER TOOL.
A moment of inattention while operating
power tools may result in serious personal
injury.
25. ALWAYS WEAR A DUST MASK TO
PREVENT INHALING DANGEROUS DUST
OR AIRBORNE PARTICLES, including wood
dust, crystalline silica dust and asbestos
dust. Direct particles away from face and
body.
Always operate tool in well ventilated area
and provide for proper dust removal. Use
dust collection system wherever possible.
Exposure to the dust may cause serious and
permanent respiratory or other injury,
including silicosis (a serious lung disease),
cancer, and death. Avoid breathing the dust,
and avoid prolonged contact with dust.
Allowing dust to get into your mouth or eyes,
or lay on your skin may promote absorption
of harmful material. Always use properly
tting NIOSH/OSHA approved respiratory
protection appropriate for the dust exposure,
and wash exposed areas with soap and
water.
26. USE A PROPER EXTENSION CORD IN
GOOD CONDITION. When using an
extension cord, be sure to use one heavy
enough to carry the current your product will
draw. The table on page 8 shows the correct
size to use depending on cord length and
nameplate amperage rating. If in doubt, use
the next heavier gauge. The smaller the
gauge number, the larger diameter of the
extension cord. If in doubt of the proper
size of an extension cord, use a shorter and
thicker cord. An undersized cord will cause a
drop in line voltage resulting in a loss of
power and overheating.
USE ONLY A 3-WIRE EXTENSION CORD
THAT HAS A 3-PRONG GROUNDING
PLUG AND A 3-POLE RECEPTACLE THAT
ACCEPTS THE TOOL’S PLUG.
SAFETY INSTRUCTIONS
Page 5

SAFETY INSTRUCTIONS
SPECIFIC SAFETY
INSTRUCTIONS FOR BENCH
GRINDERS
The operation of any grinder or power tool
can result in debris being thrown into your
eyes, which can result in severe and per-
manent eye damage. ALWAYS WEAR EYE
PROTECTION. Everyday eyeglasses are
NOT safety glasses. ALWAYS wear Safety
Goggles (that comply with ANSI standard
Z87.1) when operating power tools.
Basic precautions should always be followed
when using your bench grinder. To reduce
the risk of injury, electrical shock, or re,
comply with the safety rules listed below:
1. ALWAYS USE THE EYE SHIELDS AND
WHEEL GUARDS provided with the grinder.
2. REPLACE A CRACKED OR DAMAGED
GRINDING WHEEL IMMEDIATELY. A
damaged wheel can discharge debris at a
high velocity towards the operator. Carefully
handle the grinding wheels since they are
abrasive. Prior to replacing a grinding wheel,
check it for cracks. DO NOT remove the
blotter or label on both sides of the grinding
wheel. Tighten the spindle nut just enough to
hold the grinding wheel rmly to the Bench
Grinder. DO NOT over-tighten the nut.
Excessive clamping force can damage the
grinding wheel. Only use the wheel anges
provided with the grinder. When selecting a
replacement grinding wheel use only properly
sized wheels, and verify that the grinding
wheel has a higher R.P.M. rating than the
maximum R.P.M. of the Bench Grinder.
3. THE DIAMETER OF THE GRINDING
WHEELS WILL DECREASE WITH USE.
Adjust the tool rests and spark arrestors to
maintain a distance of 1/16” from the wheel.
4. DO NOT STAND IN FRONT OF THE
BENCH GRINDER WHEN STARTING IT.
Stand to one side of the Bench Grinder and
turn it “ON”. Wait at the side for one minute
until the grinder comes up to full speed.
There is always a possibility that debris from
a damaged grinding wheel may be dis-
charged towards the operator.
5. THE BENCH GRINDER WILL PRODUCE
SPARKS AND DEBRIS DURING GRIND-
ING OPERATIONS. Be sure that there are
not any ammable materials in the vicinity.
Frequently clean grinding dust from the back
of the Bench Grinder.
6. NEVER FORCE THE WORK PIECE
AGAINST A GRINDING WHEEL, especially
if the wheel is cold. Apply the work piece
slowly, allowing the grinding wheel an
opportunity to warm up. This will minimize
the chance of wheel breakage. DO NOT
grind using the sides of the grinding wheels.
DO NOT apply coolant directly to the grinding
wheel.
7. KEEP ALL WHEEL GUARDS IN PLACE.
DO NOT USE THE BENCH GRINDER WITH
THE WHEEL GUARDS REMOVED.
8. KEEP THE TOOL RESTS FIRMLY IN
PLACE AND TIGHTENED. Use them to
safely position your material for grinding.
9. ALWAYS USE THE SUPPLIED WHEEL
DRESSER TO RESURFACE THE FACE OF
THE GRINDING WHEEL.
10. DRESS THE GRINDING WHEEL
OFTEN. This will keep the wheel surface at
and free of nicks and residue/glaze.
11. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from grinder before turning it on.
12. ALLOW THE GRINDER TO ATTAIN
FULL SPEED BEFORE BEGINNING
WORK.
13. NEVER STOP THE GRINDER BY
FORCING MATERIAL INTO THE WHEEL.
Let the grinder stop rotating on its own.
14. SECURE THE BENCH GRINDER to a
stand or workbench to prevent sliding or
tipping during use. See page 12.
15. FREQUENTLY clean grinding dust from
inside of the guards and beneath the grinder.
16. NEVER GRIND SMALL STOCK without
it being properly supported on the tool rests,
and held by pliers or clamps.
Page 6

IMPROPER ELECTRICAL CONNECTION
of the equipment grounding conductor can
result in risk of electric shock. The conductor
with the green insulation (with or without
yellow stripes) is the equipment grounding
conductor. DO NOT connect the equipment
grounding conductor to a live terminal if
repair or replacement of the electric cord or
plug is necessary.
CHECK with a qualied electrician or service
personnel if you do not completely under-
stand the grounding instructions, or if you are
not sure the tool is properly grounded.
USE ONLY A 3-WIRE EXTENSION CORD
THAT HAS A 3-PRONG GROUNDING
PLUG AND A 3-POLE RECEPTACLE THAT
ACCEPTS THE TOOL’S PLUG. REPLACE
A DAMAGED OR WORN CORD
IMMEDIATELY.
This tool is intended for use on a circuit that
has an electrical receptacle as shown in
FIGURE A. FIGURE A shows a 3-wire
electrical plug and electrical receptacle that
has a grounding conductor. If a properly
grounded electrical receptacle is not
available, an adapter as shown in FIGURE B
can be used to temporarily connect this plug
to a 2-contact ungrounded receptacle. The
adapter has a rigid lug extending from it that
MUST be connected to a permanent earth
ground, such as a properly grounded
receptacle box. THIS ADAPTER IS
PROHIBITED IN CANADA.
17. DO NOT FORCE THE TOOL to perform
an operation for which it was not designed. It
will do a safer and higher quality job by only
performing operations for which the tool was
intended.
18. ADDITIONAL INFORMATION regarding
the safe and proper operation of this product
is available from:
• Power Tool Institute
1300 Summer Avenue
Cleveland, OH 44115-2851
www.powertoolinstitute.org
• National Safety Council
1121 Spring Lake Drive
Itasca, IL 60143-3201
www.nsc.org
• American National Standards Institute
25 West 43rd Street, 4th Floor
New York, NY 10036
www.ansi.org
• ANSI 01.1 Safety Requirements for
Woodworking Machines and the
U.S. Department of Labor regulations
www.osha.gov
19. SAVE THESE INSTRUCTIONS. Refer
to them frequently and use them to instruct
others.
ELECTRICAL SAFETY
THIS TOOL MUST BE GROUNDED WHILE
IN USE TO PROTECT THE OPERATOR
FROM ELECTRIC SHOCK.
IN THE EVENT OF A MALFUNCTION OR
BREAKDOWN, grounding provides the path
of least resistance for electric current and
reduces the risk of electric shock. This tool
is equipped with an electric cord that has
an equipment grounding conductor and a
grounding plug. The plug MUST be plugged
into a matching electrical receptacle that is
properly installed and grounded in
accordance with ALL local codes and
ordinances.
DO NOT MODIFY THE PLUG PROVIDED.
If it will not t the electrical receptacle, have
the proper electrical receptacle installed by a
qualied electrician.
SAFETY INSTRUCTIONS
FIG. A
FIG. B
Page 7

SAFETY INSTRUCTIONS
EXTENSION CORDS
Keep the extension
cord clear of the working area. Position
the cord so that it will not get caught on
lumber, tools or other obstructions while
you are working with a power tool.
Check extension
cords before each use. If damaged
replace immediately. Never use a tool with
a damaged cord, since touching the
damaged area could cause electrical
shock, resulting in serious injury.
Use a proper extension cord. Only use cords
listed by Underwriters Laboratories (UL).
Other extension cords can cause a drop in
line voltage, resulting in a loss of power and
overheating of tool. When operating a power
tool outdoors, use an outdoor extension cord
marked “W-A” or “W”. These cords are rated
for outdoor use and reduce the risk of electric
shock.
Page 8
SPECIFICATIONS
MOTOR POWER ................... 1HP, 120V, 7A, 60Hz, 1Ph, Induction
MOTOR RPM (no load) ................................................... 1750 RPM
MOTOR ARBOR ........................................................................ 5/8”
ARBOR THREADIING ........................................... M16LH / M16RH
GRINDING WHEEL SIZE ..................... 8” Dia. x 1” Wide, 5/8” Bore
GRINDING WHEEL GRITS (2) ......................... 60 Grit and 120 Grit
TOOL RESTS (2) ..................................................... 4-5/16” x 1-7/8”
EYE SHIELDS (2 pr.)................Clear Plastic and 2.5x Magnication
SPARK ARRESTORS .................................................Left and Right
ON/OFF SWITCH ....................................... Toggle and Safety Lock
DUST PORTS (2) ........................................................... 31mm O.D.
LIGHT .................................................................. LED, 12V / 0.36W
POWER CORD ...................................................................... 6 Feet
WEIGHT ................................................................................. 54 lbs.
GRINDER BASE (LxW) ........................................... 9-9/16” x 6-1/2”
MOUNTING HOLES (2) ............................... 7/16” Dia., 8-1/4” Apart
OVERALL SIZE Approx. (LxWxH) ..............................19” x 12” x 14”
NOTE: The specications, photographs, drawings and information in this manual represent
the current grinder model when the manual was prepared. Changes and improvements may
be made at any time, with no obligation on the part of Rikon Power Tools to modify previously
delivered units. Reasonable care has been taken to ensure that the information in this manual
is correct, to provide you with the guidelines for the proper safety, assembly and operation of
this machine.

CARTON CONTENTS
UNPACKING AND CHECKING CONTENTS
This Bench Grinder will require a minimal
amount of assembly.
1. Remove parts from all of the cartons and
lay them on a clean work surface.
2. Remove any protective materials and
coatings from all of the parts and the bench
grinder. The protective coatings can be
removed by spraying WD-40 on them and
wiping it off with a soft cloth. This may need
to be redone several times before all of the
protective coatings are removed completely.
CAUTION: DO NOT use acetone, gasoline
or lacquer thinner to remove any protective
coatings.
3. Compare the items to Figure C; verify that
all items are accounted for before discarding
the shipping box.
If any parts are
missing, do not attempt to plug in the power
cord and turn “ON” the Bench Grinder. The
Bench Grinder can only be turned “ON” after
all the parts have been obtained and installed
correctly.
Page 9
A. Grinder (not shown)
B. Eye shield assembly, plain (2)
C. Eye shield assembly, 2.5x magnication (2)
D. Eye shield mounting rod, left
E. Eye shield mounting rod, right
F. Spark arrestors, (2)
G. Tool rest support, left
H. Tool rest support, right
I. Phillips screw assembly (2)
J. Spring washer D6 (4)
K. Flat washer D6 (2)
L. Eye shield bracket mounting knob M6-30 (2)
M. Eye shield locking knob (2)
N. Tool rest, left
O. Tool rest, right
Q. Flat washer D8 (4)
R. Hexagon bolt M8-12 (4)
S. Bracket locking knob (2)
NOTE: Full Parts Diagram and Parts List are listed on pages 16 and 17.
The following items are provided in the shipping box:
S
FIG. C

OVERVIEW
FIG. D
A
K
M
I
J
G
E
A. Eye Shield Assembly, Left, Clear (x2)
B. LED Work Light
C. Eye Shield Adjustment Knob (x4)
D. Eye Shield Assembly, Right, Magnifying (x2)
E. 8” Grinding Wheel, 120 Grit
F. Tool Rest (x2)
G. Tool Rest Adjustment Knobs (x4)
H. Wheel Cover Knob (x6)
I. On/Off Switch with Removable Key
J. Rubber Foot (x4)
K. Mounting Hole (x2)
L. Dust Port (x2)
M. 8” Grinding Wheel, 120 Grit
N. Wheel Cover (x2)
F
80-808 8” LOW SPEED 1HP BENCH GRINDER OVERVIEW (Fig. D)
Page 10
D
N
NOTE: Full Parts Explosion and Parts List are listed on pages 16 and 17.
B
C
H
L

SPARK ARRESTORS (Fig. G)
1. Assemble the Spark Arrestors (A) to the
front surface of the Wheel Covers (B) with
the pan head screws and washers (C) as
shown. See Figure G.
2. Adjust each Spark Arrestor until the lower
edge (D) is 1/16” from the grinding wheel.
Then rmly tighten the pan head screws. See
Figure G.
3. As the grinding wheel reduces in size from
use, re-adjust the spark arrestors so that
their lower edges maintain the safe 1/16”
spacing from the wheel.
ASSEMBLY INSTRUCTIONS
The Bench Grinder is provided with
adjustable left and right positioned two-piece
tool rests to lay your workpieces on.
1. DO NOT assemble the Bench Grinder until
you are sure the tool IS NOT plugged in.
2. DO NOT assemble the Bench Grinder until
you are sure the power switch is in the “OFF”
position.
3. DO NOT assemble the Bench Grinder until
you are sure the grinding wheels are rmly
tightened to the Bench Grinder.
TOOL RESTS (Figs. E and F)
The Bench Grinder is provided with two
Tool Rests assemblies for use with the two
different grit grinding wheels. The Left Side
Tool Rest is and the Right Side Tool Rest are
both entirely at.
FIG. E
FIG. F
FIG. G
Page 11
A
B
C
D
1. Assemble the Tool Rest Supports (A)
to the inside surface of the Wheel Covers
(B) with the at washers (C) and hex head
screws (D) as shown. See Figure E.
2. Assemble the Tool Rests (E) to the
Supports (F) with the supplied at washers
(G) and Adjustment Knobs (H) as shown.
See Figure F.
3. Adjust each Tool Rest until its inside edge
(I) is 1/16” from the grinding wheel. Firmly
tighten the knobs holding the supports. See
Figure F.

EYE SHIELDS (Fig. H)
1. Fasten the Safety Shield Assemblies to the
Safety Shield Brackets using the Fastening
Knob. Fig. H.
NOTE: The slotted part of the safety shield
bracket must face towards the grinding wheel
guard.
2. Attach the Safety Shield Assembly and
Bracket to the Wheel Guard using a Washer,
Lock Washer and Rear Shield Bracket Knob.
3. The eye shield should be positioned over
the grinding wheel to protect the user against
any sparks or debris that may be thrown
during use.
4. Adjust the eye shield rod and eye shield
into the desired position above the grinding
wheel, then tighten the hex bolt (D) and
carriage bolt (C).
PERMANENT MOUNTING (Fig. I)
Use the mounting holes in the base of the
grinder to rmly attach grinder to a solid work
surface or grinder stand (mounting hardware
and stand not included). See Figure I.
ASSEMBLY INSTRUCTIONS
FIG. H
FIG. I
Page 12
ALWAYS WEAR EYE PROTECTION.
Everyday eyeglasses are NOT safety
glasses. ALWAYS wear Safety Goggles
(that comply with ANSI standard Z87.1)
when operating power tools.
ALWAYS USE THE EYE SHIELDS AND
WHEEL GUARDS provided with the grinder.
To avoid serious injury, secure the Bench
Grinder to a solid work surface. If the
Grinder is not permanently mounted to
a work surface, and remains portable,
the Grinder’s base should be temporar-
ily clamped to a table or board/plywood.
Make sure that the clamps do not interfere
with the tool rests, wheels or hinders the
movement of the user and the material
being ground during use.
If the Bench Grinder is not securely
mounted, it will have the ability to move
or tip over during grinding operations and
possibly cause the operator’s ngers to
contact the grinding wheels.

OPERATING THE BENCH GRINDER
The Bench Grinder is designed for hand held
grinding, sharpening, and cleaning
operations.
ALWAYS WEAR EYE PROTECTION!
Hot sparks are produced during grinding
operations.
GRINDING CHART
1. Stand to the side of the Bench Grinder and
plug in the power cord to a suitable power
source.
2. Remain to the side of the Bench Grinder
and turn it “ON” by moving the power switch
to the up position.
3. Allow the grinding wheels to come up to a
steady speed for at least one minute before
any grinding is done.
4. Adjust the eye shields. Place the work
piece at on the appropriate tool rest for the
desired operation. Firmly hold onto the work
piece - use pliers, vise clamps, if necessary.
5. Move the work piece towards the
grinding wheel until it lightly touches. Move
the work piece back and forth across the
front surface of the grinding wheel removing
the amount of material desired. Grinding in
one spot on the wheel will create uneven
wear on the wheel face and require frequent
dressing and shorten the life of the wheel.
6. Never force the work piece against the
grinding wheel, especially if the wheel is cold.
Apply the work piece slowly, allowing the
grinding wheel an opportunity to warm up.
This will minimize the chance of wheel
breakage. Do not grind using the sides of the
grinding wheels. Do not apply coolant directly
to the grinding wheel.
7. If the work piece gets too hot, the operator
may place the hot end into water in a quench
tray to cool it.
8. After completing the grinding operations,
turn “OFF” the Bench Grinder by pushing
down on the Power Switch.
It will take a few
minutes for the grinding wheels to come to a
complete stop.
9. Unplug the Bench Grinder from the power
source. NOTE: To prevent unauthorized use
of the Bench Grinder, the power switch has a
removable locking key. With the power switch
in the “OFF” position, pull the locking key out.
The Bench Grinder cannot be turned “ON”
with the key removed. Insert the locking key
to resume grinding operations.
Page 13
1725
ALWAYS WEAR EYE PROTECTION.
Everyday eyeglasses are NOT safety
glasses. ALWAYS wear Safety Goggles (that
comply with ANSI standard Z87.1) when
operating power tools.
BEFORE USING GRINDER
Operating a Bench Grinder can be
dangerous if safety and common sense are
ignored. The operator must be familiar with
the operation of the tool. Read this manual
to understand this Bench Grinder. DO NOT
operate this Bench Grinder if you do not fully
understand the limitations of this tool. DO
NOT modify this Bench Grinder in any way.
To avoid serious injury and damage to the
tool, read and follow all of the Safety and
Operating Instructions on pages 3 - 8 before
operating the Bench Grinder.
To avoid serious injury, never grind on
the sides of the grinding wheels.

OPERATING THE BENCH GRINDER
USING THE WHEEL DRESSER (Fig. J)
The Wheel Dresser is to be used on the
grinding wheels. It will remove buildup up of
material on the grinding wheel, remove
imperfections and make the corners of the
grinding wheel square. See Figure J.
DO NOT use the Wheel Dresser on Wire
Wheels (not included) if they are installed on
the grinder.
1. Adjust tool rest (A) until it is in the at
horizontal position as shown and 1/16” away
from the grinding wheel.
2. Turn “ON” the Bench Grinder. Let the
grinding wheel come up to a steady speed
for one minute.
3. After the grinding wheel has gotten to a
steady speed, place the Wheel Dresser head
(B) at on the Tool Rest.
4. Firmly hold on to the handle of the Wheel
Dresser.
5. Move the Wheel Dresser forward until it
makes light contact with the grinding wheel
(C). After contact has been made, slide the
Wheel Dresser side to side across the Tool
Rest to dress the grinding wheel until the
edges of the grinding wheel are square and
the surface is clean.
6. After the dressing the grinding wheel, turn
“OFF” the Bench Grinder and let the grinding
wheel come to a complete stop. Allow the
grinding wheel to cool down for a period of
10 minutes before use.
7. Inspect the grinding wheel for any
irregularities that still need to be dressed, or
for and damage. If there is damage to the
wheel (cracks, major chips missing), replace
the wheel immediately.
8. The grinding wheel may now be slightly
smaller in diameter after dressing. Re-adjust
the tool rests and spark arrestors to maintain
a 1/16” clearance to the grinding wheel.
CHANGING THE GRINDING WHEEL
(Fig. K)
Due to normal wear, both wheels will need to
be replaced occasionally.
1. Turn the power switch OFF and unplug the
power cord from its power source.
2. Rotate the eye shield up to access the tool
rest.
3. Loosen the tool rest knob and rotate the
tool rest away from the grinding wheel.
4. Remove the Wheel Cover (B) by
unscrewing the fasteners that hold it in place.
5. Lightly push a wood wedge between the
grinding wheel and the guard to keep the
shaft from turning. Then use a cresent
wrench to remove the arbor hex nut.
6. NOTE: The left hand arbor hex nut (E) is
left hand threaded and is loosened by rotat-
ing it clockwise. The right hand arbor hex nut
is right hand threaded and is loosened by
rotating it counter-clockwise.
FIG. J
FIG. K
Page 14
A
B
C

OPERATING THE BENCH GRINDER
(Refer to Fig. K on page 14.)
7. Remove the Outer Wheel Flange (H) and
then the abrasive wheel (I) from the arbor
shaft (G).
8. The new abrasive
wheel to be put onto the grinder must have a
higher R.P.M. rating than the grinder’s motor.
The new abrasive wheel must have the
correct 8” outer wheel diameter and 5/8” bore
diameter as original wheels. The labels on
the sides of the abrasive wheel must stay on.
DO NOT remove these labels. These labels
or ber discs help spread the holding
pressure of the tightened nuts on the grinding
wheel anges.
9. Replace the abrasive wheel, outer wheel
ange and arbor hex nut. NOTE: The left
hand arbor hex nut is left hand threaded and
is tightened by rotating it counter-clockwise.
The right hand arbor hex nut is right hand
threaded and is tightened by rotating it
clockwise.
DO NOT OVER
TIGHTEN the arbor hex nut as this may
damage the abrasive wheel, wheel anges
and cause serious injury to the operator.
10. Replace the wheel cover and secure it
back in place on the grinder with the fasten-
ers that were previously removed (step 4).
Turn the power switch “OFF” and unplug the
power cord from its power source prior to any
maintenance.
LUBRICATION
The Bench Grinder has sealed lubricated
bearings in the motor housing that do not
require any additional lubrication from the
operator.
CLEANING
With the Bench Grinder unplugged, rotate the
abrasive wheels slowly and inspect for any
damage or trapped debris. Periodically blow
areas in and around the grinder to keep the
machine and work area clean.
11. Run the new wheel at full speed for a few
minutes to ensure that it is rotating properly.
WIRE WHEEL or BUFFING WHEEL (Fig. L)
A wire wheel or bufng wheel (A) (not
included) can be used with your grinder. De-
pending on the thickness of the wheel, you
will need to add one or more spacers (not
included) to allow the arbor hex nut (D) to
tighten correctly. Figure L shows the correct
placement of the spacer (B).
Note: Spacer (B) should always go onto
the arbor shaft rst. Always use the wheel
anges (E) that come with the grinder for
both wire wheel and bufng wheels. See sec-
tion CHANGING THE GRINDING WHEEL for
correct procedure of changing wheels. See
page 14.
CAUTION: REPLACE the abrasive wheels
if there is any damage at all. FAILURE to
replace a damaged wheel can cause serious
injury to the operator. Periodically check all
nuts and fasteners to make sure that they are
secure.
CAUTION: DO NOT USE FLAMMABLE
MATERIALS to clean the Bench Grinder. A
clean dry rag or brush is all that is needed to
remove dust and debris buildup.
Repairs to the Bench Grinder should be
performed by trained personnel only.
Unauthorized repairs or replacement with
non-factory parts could cause serious injury
to the operator and damage to the Grinder.
FIG. L
MAINTENANCE OF THE BENCH GRINDER
Page 15

PARTS DIAGRAM
TDS-200D4 PARTS DIAGRAM V2
80-808 8” LOW SPEED 1HP BENCH GRINDER
Page 16
NOTE: Please reference the Manufacturer’s Part Number
when calling for Replacement Parts.
For Parts under Warranty,
the Serial Number of your machine is required.

PARTS LIST
6 1 1 4 1 6 2 2 1 1 1 4 4 4 2 2 4 1 2 2 8 8 2 1 2 2 1 1 1 1 1 2 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Wheel cover locking knob Left wheel cover I type hexagon nut M16 Left Flange Grinding wheel - 60 grit Phillips screw + spring washer M6x18 Spark deector Phillips screw, spring + at washer M5x10 Left inner guard Left movable work rest Left xed work rest Flat washer D8 Hexagon bolt M8x12 Flat washer Bracket locking knob Left eye shield assembly (plain) Eye shield locking knob Left eye shield bracket Spring washer D6 Knob M6x30 Phillips Screw M6x25 Spring washer D6 End cap Centrifugal switch Phillips Screw M4x6 Flat washer D4 Spring washer Motor housing Wire bushing Lock washer D4 Phillips screw, spring + at washer M4x8 Bearing Shaft & rotor assembly
KEY NO. DESCRIPTION QTY MFG. PART NO.
Page 17
P80-808-1 P80-808-2 P80-805-3 P80-808-4 P80-805-49 P80-808-6 P80-805-7 P80-805-8 P80-808-9 P80-808-10 P80-808-11 P80-808-12 P80-808-13 P80-808-14 P80-808-15 P80-808-16 P80-808-17 P80-808-18 P80-808-19 P80-808-20 P80-808-21 P80-808-22 P80-808-23 P80-808-24 P80-808-25 P80-808-26 P80-808-27 P80-808-28 P80-808-29 P80-808-30 P80-808-31 P80-808-32 P80-808-33
1 1 4 1 1 1 1 1 1 2 1 1 1 4 4 4 1 1 1 1 2 2 1 1 1 1 1 1 4 4 4 2
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65
Plug Cord clip strain relief Phillips screw M5x8 Clip plate Base Lamp assembly Bulb Flat washer D10 Right wheel cover Hexagon bolt + spring washer M8x25 Switch plate Switch Base plate Rubber feet Big at washer D5 Phillips screw M5x20 Phillips screw M5x16 Phillips screw M5x10 Capacitor Capacitor support Hexagon nut M5 Right eye shield assembly (magnifying) Right eye shield support Left xed work rest Right movable work rest Right wheel guard Grinding wheel - 120 grit I type hexagon nut M16 Right I type hexagon nut M5 Spring washer D5 Carriage bolt M5x12 Dust port
KEY NO. DESCRIPTION QTY MFG. PART NO.
P80-805-46 P80-805-45 P80-805-36 P80-808-37 P80-808-38 P80-808-39 P80-808-40 P80-808-41 P80-808-42 P80-808-43 P80-805-33 P80-805-31 P80-808-46 P80-808-47 P80-808-48 P80-808-49 P80-808-50 P80-808-51 P80-808-52 P80-808-53 P80-808-54 P80-808-55 P80-808-56 P80-808-57 P80-808-58 P80-808-59 P80-805-5 P80-808-61 P80-808-62 P80-808-63 P80-808-64 P80-808-65

TROUBLESHOOTING
TO PREVENT INJURY TO YOURSELF or damage to the Bench Grinder, turn the switch to the
“OFF” position and unplug the power cord from the electrical receptacle before making any
adjustments.
Page 18
PROBLEM LIKELY CAUSE(S) SOLUTION(S)
Motor does
not run
1. Machine not plugged in
2. Power switch in “OFF” position
3. Power switch or cord is faulty
4. Fuse or circuit breaker are open
5. Material wedged between wheel
and tool rest or guard
1. Plug power cord into electrical receptacle
2. Lift switch to “ON” position
3. Replace switch or power cord
4. Overloaded electrical circuit
5. Turn grinder off, unplug power cord and
remove material
Motor does
not have full
power
1. Incorrect line voltage
2. Motor capacitor has failed
1. Have a qualied electrician check circuit for
proper voltage
2. Replace motor capacitor
Motor runs hot
1. Motor is overloaded
2. Poor air circulation around motor
3. Overuse in high ambient
temperature room
1. Reduce pressure on work piece
2. Remove any blockage around motor
3. Reduce runtime to 20 minutes or less
Motor stalls or
runs slow
1. Motor is overloaded
2. Incorrect line voltage
3. Motor capacitor has failed
1. Reduce pressure on work piece
2. Have a qualied electrician check circuit for
proper voltage
3. Replace motor capacitor
Fuses blow or
circuit breaker
trips
1. Motor is overloaded
2. Overloaded electrical circuit
3. Undersized fuse or circuit breaker
4. Defective cord, plug or switch
creating a short circuit
5. Undersized or excessive length of
extension cord, see page 8
6. Material wedged between wheel
and tool rest or guard
1. Reduce pressure on work piece
2. Reduce the amount of items on circuit
3. Replace with correct fuse or circuit breaker
4. Replace with new parts
5. Use correct size and length of extension cord
6. Turn grinder off, unplug power cord and
remove material
CORRECTING EXCESSIVE WHEEL WOBBLE
The performance of your bench grinder can be improved with just a little time performing a few simple
tune-up steps. Make sure the grinder is always unplugged during any adjustment or wheel changes.
The large ange washers may not run perfectly true and can be adjusted by making a reference mark
on each ange washer and the wheel to record their original location. Next, loosen the shaft nut and
slightly rotate one ange washer clockwise and the other counterclockwise.
These movements should only be about one-half an inch at a time; then snug up the shaft nut by
hand and spin the wheel by hand. Observe any change. This rotation should minimize any
oscillation caused by ange washers. Now re-tighten the shaft nuts and dress the wheel. The center
bushings supplied by aftermarket grinding wheel manufacturers are designed to roughly center the
wheel on the shaft. The ange washers hold the wheel; dressing with a wheel dresser will make the
wheel run true.
If adjusting the ange washers does not make the wheel run without side-to-side oscillation, then
remove the wheel and ange washers and check the shoulder on the motor shaft at the point where
the ange washer seats against it. A slight burr on the edge of the shoulder can stop the ange wash-
er from seating properly. This can be removed by using a le to smooth the edge of the shoulder.
Look for any roughness on the surfaces of the ange washers and smooth these spots on sandpaper
placed on a at surface. Then replace the wheel, re-adjust the ange washers, and dress the wheel.

Page 19
To take advantage of this warranty, please ll out the enclosed warranty card
and send it to:
RIKON Warranty
16 Progress Rd.
Billerica, MA 01821
The card must be entirely completed in order for it to be valid.
If you have any questions, please contact us at 877-884-5167 or email
RIKON at [email protected].
WARRANTY

www.rikontools.com
80-808M1
80-808
For more information:
16 Progress Road
Billerica, MA 01821
877-884-5167 / 978-528-5380
[email protected]