RINK DS1200 evo User manual

RINK Spezialmaschinen GmbH, 88279 Amtzell/Germany
Phone [phone] Telefax [phone]
www.rink-spezial.de [email protected]
Operating Instructions
RINK Disc Spreader
Model DS1200, DS1600, DS3100
evo / hybrid

Disc Spreader DS1200, DS1600, DS3100
Operating Instructions
2 of 64 07/2023 RI-0000-00EN
Copyright
All rights reserved. Reprinting, translation, duplication or transfer to third parties, even in part, only with
the written permission of RINK Spezialmaschinen GmbH, 88279 Amtzell/Germany.
Technical changes and errors excepted.
© 2023 RINK Spezialmaschinen GmbH, 88279 Amtzell/Germany

Disc Spreader DS1200, DS1600, DS3100 Table of contents
Operating Instructions
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Table ofc ontents
1EC Declaration of Conformity......................................................................5
2Safety.............................................................................................................6
2.1 Warnings.................................................................................................................................. 6
2.1.1 Presentation of the warnings ................................................................................................... 6
2.1.2 Classification of warnings......................................................................................................... 6
2.2 Safety instructions.................................................................................................................... 7
2.3 Safety distance......................................................................................................................... 8
2.4 Intended use ............................................................................................................................ 9
2.5 Abnormal use........................................................................................................................... 9
2.6 Information and safety signs.................................................................................................. 10
2.7 Symbol signs.......................................................................................................................... 13
3Description..................................................................................................14
3.1 Structure................................................................................................................................. 14
3.1.1 Hopper, complete................................................................................................................... 15
3.1.2 Spreader unit, complete......................................................................................................... 15
3.1.3 Electro-hydraulic control unit.................................................................................................. 16
3.1.4 Chassis, complete.................................................................................................................. 16
3.1.5 Conveyor unit, complete ........................................................................................................ 19
3.1.6 PTO driven external oil supply unit (option)........................................................................... 19
3.1.7 Infill plates (option)................................................................................................................. 21
3.1.8 Hopper Extension kit (option)................................................................................................. 22
3.1.9 Vibration motors (option)........................................................................................................ 22
3.1.10 Cross conveyor belt (option).................................................................................................. 23
3.1.11 Lift conveyor belt (option)....................................................................................................... 24
3.1.12 Hydraulic brake (option)......................................................................................................... 25
3.1.13 Overrun bake (option)............................................................................................................ 26
3.1.14 Air brake system (option)....................................................................................................... 27
3.1.15 Lightning unit (option)............................................................................................................. 28
3.2 Nameplate.............................................................................................................................. 29
3.3 Technical data DS1200.......................................................................................................... 29
3.4 Technical data DS1600.......................................................................................................... 30
3.5 Technical data DS3100.......................................................................................................... 31
4Operation.....................................................................................................32
4.1 Before each ride..................................................................................................................... 32
4.2 Hitching up and unhitching the disc spreader........................................................................ 33
4.2.1 Hitching up the disc spreader (bottom hitch) DS1200........................................................... 33
4.2.2 Hitching up the disc spreader (straight hitch) DS1600 .......................................................... 34
4.2.3 Hitching up the disc spreader (bottom hitch) DS1600, DS3100............................................ 35
4.2.4 Hitching up the disc spreader (Overrun brake system) DS1600, DS3100............................ 36
4.2.5 Unhitching the disc spreader ................................................................................................. 37
4.3 Operating device.................................................................................................................... 37
4.3.1 Analog Flow Control operating device (evo).......................................................................... 38
4.3.2 VisionX Display operating device (hybrid)............................................................................. 39
4.3.3 PotiPro Compact operating device (hybrid)........................................................................... 41
4.4 Filling spreading material....................................................................................................... 41
4.5 Spreading the material........................................................................................................... 42
4.5.1 Operation with Analog Flow Control (evo)............................................................................. 42
4.5.2 Operation with VisionX Display (hybrid)................................................................................. 43
4.5.3 Operation with PotiPro Compact (hybrid) .............................................................................. 49
4.5.4 Adjusting the shutter position................................................................................................. 50
4.5.5 Adjusting the throwing vanes................................................................................................. 51
4.5.6 Spreader chart ....................................................................................................................... 52

Table of contents Disc Spreader DS1200, DS1600, DS3100
Operating Instructions
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5Maintenance and care ................................................................................53
5.1 Lubrication schedule.............................................................................................................. 53
5.2 Maintenance schedule........................................................................................................... 54
5.3 Maintenance work.................................................................................................................. 56
5.3.1 Tensioning the conveyor belt................................................................................................. 57
5.3.2 Removing and installing the conveyor belt (when empty) ..................................................... 58
5.3.3 Readjusting the conveyor belt (when empty)......................................................................... 59
5.3.4 External oil supply unit........................................................................................................... 59
6Storage ........................................................................................................62
7Transport.....................................................................................................62
8Faults, causes, remedy ..............................................................................63
9Disposal.......................................................................................................64

1EC Declaration of Conformity Disc Spreader DS1200, DS1600, DS3100
Operating Instructions
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1 EC Declaration of Conformity
in the sense of the Machinery Directive 2006/42/EC, Annex II 1. A
Original

2Safety Disc Spreader DS1200, DS1600, DS3100
Operating Instructions
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2 Safety
2.1 Warnings
2.1.1 Presentation of the warnings
The warning can be extended by a hazard-specific safety sign, e.g. a prohibition of ac-
cess.
Signal word (e.g. WARNING)
Description of the hazard and the resulting consequences
Measures to avoid the hazard or to reduce the risk
2.1.2 Classification of warnings
Warnings are classified using different signal words:
WARNING
This signal word indicates a possibly dangerous situation.
If appropriate precautions are not taken, death or serious injury may result.
CAUTION
This signal word indicates a possibly dangerous situation.
If appropriate precautions are not taken, minor or moderate injuries may result.
ATTENTION
This signal word indicates a possibly dangerous situation.
If appropriate precautions are not taken, property damage may result.
NOTICE
Contains additional information.

Disc Spreader DS1200, DS1600, DS3100 Safety 2
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2.2 Safety instructions
The disc spreader was built on the basis of applicable guidelines, laws and standards
and corresponds to the state of the art. Possible residual risks may nevertheless
cause danger to life and limb of the user or third parties or damage to the disc
spreader. To avoid any residual risks, the following safety regulations and warnings in
these operating instructions apply:
⚫Before starting work, make sure that there are no persons or animals in the work-
ing and spreading area of the disc spreader.
⚫Keep a safety distance of 5 to 10 m.
⚫Carefully read and observe the operating instructions before using the disc
spreader.
⚫Comply with safety regulations, hazard warnings, handling instructions and exist-
ing national regulations.
⚫Observe warning signs attached to the disc spreader.
⚫Only operate the disc spreader when it is in technically perfect condition.
⚫Only use the disc spreader for its intended purpose.
⚫Comply with the connection conditions specified in the technical data.
⚫Report all faults and damage immediately and have them repaired.
⚫Only allow work on the disc spreader to be carried out by persons who are in-
structed, trained and qualified to do so.
⚫Wear personal protective equipment when servicing the disc spreader. The per-
sonal protective equipment consists of:
- Protective gloves
- Tight fitting work clothes
- Protective goggles (only for adjustment work and for troubleshooting during
ongoing spreading operation)
⚫Only operate the disc spreader when all covers are in place. Do not remove or
modify any cladding parts or warning signs.
⚫Keep safety and warning notices on the disc spreader complete and in legible
condition.

2Safety Disc Spreader DS1200, DS1600, DS3100
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2.3 Safety distance
The specified safety distance refers to the danger from rotating parts and ejected for-
eign bodies.
CAUTION
Fast moving spreading materials
Spreading materials moving at fast speed can injure eyes and skin.
The required safety distances depend on the spreading material, its spreading width
and the setting of the throwing vanes.
Before using the disc spreader, ensure that the safety distance is sufficiently
large.
Wear safety goggles and protective clothing for adjustment work during spread-
ing operation.
Fig. 1 Safety distance during operation

Disc Spreader DS1200, DS1600, DS3100 Safety 2
Operating Instructions
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2.4 Intended use
The RINK Disc Spreader DS1200, DS1600 and DS3100, hereinafter referred to as the
disc spreader, may only be used for the uniform spreading of fine-grained, loose
spreading materials such as sand, gravel or similar.
Depending on the model, the disc spreader is hitched and connected to a towing vehi-
cle or placed on a vehicle with a suitable loading platform.
For intended use, the following conditions and requirements must be met:
⚫When loading the disc spreader, do not exceed the permissible drawbar load of
the towing vehicle.
⚫Only carry the disc spreader on public roads after registration. Full TÜV certifi-
cates and the additional safety devices required for this, such as lighting and
wheel chocks, are available on customer request.
⚫Only operate the disc spreader when it is in technically perfect condition.
⚫Operate disc spreader only within specific limits, refer to section from 3.3.
⚫Observe the maintenance cycles specified in the maintenance schedule.
⚫Follow safety instructions and, above all, keep the safety distance when operating
the disc spreader.
The disc spreader may only be used in accordance with its intended use. Failure to
observe the intended use may result in the loss of the warranty.
The user is solely responsible for all personal injury and damage to property resulting
from non-compliance with the intended use.
2.5 Abnormal use
Any use other than the intended use or any use beyond this is considered abnormal
use.
⚫Carrying persons is prohibited.
⚫It is prohibited to enter the loading bridge during spreading operation.
⚫Modifying the disc spreader (attachments and conversions) without the manufac-
turer's permission is prohibited. If a significant change is made to the disc
spreader, operation must be stopped. In order to continue operation, the conform-
ity assessment process according to the Machinery Directive 2006/42/EC must be
carried out again.

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Operating Instructions
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2.6 Information and safety signs
The following information and safety signs are attached to the disc spreader:
Fig. 2 Information and safety signs
DS1200
Item
Information/safety sign
Description
1
Warning of rotating rotary discs and serious hand
injuries if reaching into the rotation area
2
Prohibition to enter the loading bridge when the
machine is running
3
Warning of dangerous situations. Read the operat-
ing instructions
4
Warning against spreading materials flung away.
Keep the safety distance
Switch off the machine before maintenance work
and secure it against being switched on again.
Read the operating instructions
5
Permissible drawbar load
Kein AK sondern Angabe für jede Maschine
6
Permissible total weight
7
Permissible axle load
8
Request to retighten the wheel nuts after the first
load run