Ritchie Pork King Series User manual

Installation Instructions for
Pork King Series
Congratulations, you have just purchased the finest watering fountain on the
market. This unit is built to give you excellent service when properly installed
and maintained. Please follow instructions carefully. Read and understand all
instructions before installing.
Ritchie Industries, Inc.
800-747-0222 Part # 17836
www.ritchiefount.com 5 March, 2022
@RitchieWaterers

Pork King Series
Installation Instructions
A. Location - Putting the fountain in a location that offers protection from the wind will enhance the performance
of the fountain. Livestock will tend to gatherin this protected area, enticing them to drinkmore. Access panel should
be opposite of prevailing winter wind to give additional protection to the supply line.
B. Water Supply Line - Horizontal underground water line should be sized to account for pressure drop, relating
to distance, and placed one foot below frost line. A one-inch vertical supply pipe is recommended. A shut-off valve
should be installed under fountain to allow for easier servicing. For optimum serviceability, a stop and waste valve
can be installed below frost level to drain water when unit is not in use. Vertical supply line must be centered in
riser tube to provide an air space between the line and frozen ground outside of tube. Flush water supply line
thoroughly before connection to fountain. Water supplies with foreign material such as sand, rust, etc. may require
a filter to keep fountain valve working properly.
C. Electric Supply – It is generally most cost effective to run your electrical supply line at the same time you are
trenching for your water supply.
Item No.
Description
Watts
Amps
Item No.
Description
Watts
Amps
16456
Pork King 1 - 120V
298W
2.5A@120V
16848
Pork King 1 - 240V
348W
1.5A@240V
16457
Pork King 2 - 120V
298W
2.5A@120V
16847
Pork King 2 - 240V
448W
1.9A@240V
16458
Pork King 2-1 - 120V
298W
2.5A@120V
16846
Pork King 2-1 - 240V
448W
1.9A@240V
16459
Pork King 4 - 120V
548W
2.5A@120V
16845
Pork King 4 - 240V
848W
3.5A@240V
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D. Riser Tube - Install a riser tube and extend it at least one foot below frost line or
down to horizontal underground water line. For optimum water line protection, use
the 12” diameter insulated Ritchie Thermal Tube, part numbers and sizes are shown
to the right. Tube opening must be kept clear.
NOTE: The supply line touching the riser tube is the most common cause of
the supply line freezing. Do not surround the supply line with insulation, wood,
or other foreign material. Any foreign material in the tube may cause frost to
migrate to the supply line causing it to freeze.
E. Mounting Platform - A concrete platform must be provided for all fountains. Use a minimum of 4” thick, (6”
recommended thickness), large enough to accommodate fountain, and additional 4” step (on top of the platform)
extending 18” out from each side of the unit. This will protect the unit from manure handling equipment, as well as
discouraging animals from defecating in the fountain. Extending the platform provides animals a place to stand
while drinking, consider the size of your animals when determining the dimensions of your platform. The concrete
step and platform should slope away from the fountain for drainage. A rough broom finish to concrete surface
provides better footing for livestock.
F. Hose Connection - Connect hose fitting to shut-off valve at top of concrete. Slip on barb fitting with furnished
clamps. Hose should not touch insulation or outside surface of fountain. Place the hose under the fountain as you
move the unit in place over the riser tube.
G. Anchoring Fountain – Pork King 2 & 4 are provided with built in hold-downs to anchor your unit securely to
the concrete. Pork King 1 and 2-1 have built in hold-downs as well as 2 stainless steel hold down angles which are
provided. Screw the hold down angles on to the unit as needed, then anchor down the unit. Use of 3/8” x 3-1/2”
stainless steel expansion anchor bolts (not included) is recommended for concrete installations. Anchor bolts are
available from Ritchie in a two pack, part # 14261. Use an all-weather sealant under the outside edge when
anchoring to concrete to keep air from leaking under fountain.
H. Cable Heater – Uncoil cable heater, and loop around the
valve. Attach the remaining part of the cable heater to the
water supply, as far down the riser tube as possible with the
cable twist ties provided. This heater is watertight but should
not be immersed in water. Heater may cross over itself but
should not be tightened at those locations.
CAUTION: Installation must not cause any strain on
heater wiring connections. Avoid heater damage
caused by hot spots due to its leads lying too close
to each other. Also, do not wrap additional
insulation around heater.
Ritchie Thermal Tube
Part # Description
18158
1’ Top Section
16417
2’ Top Section
16612 4’ Top Section
16416
2’ Extension
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I. Electrical Connection - The electrical installation should be made and maintained by a qualified electrician
conforming to national and local codes. A means for disconnection must be incorporated in the fixed wiring in
accordance with the wiring rules. For wiring connections, see wiring diagram. Make connections according to the
wiring diagram below.
WARNING: ANY ELECTRICAL SERVICE MUST BE INSTALLED AND MAINTAINED BY A
QUALIFIED ELECTRICIAN.
WARNING: DISCONNECT POWER IF THE WATER SUPPLY IS TO BE SHUT OFF FOR AN
EXTENDED AMOUNT OF TIME. FAILURE TO TURN OFF POWER CAN RESULT IN DAMAGE TO
THE WATERING FOUNTAIN.
WARNING: THIS INSTALLATION MUST BE MADE AND MAINTAINED IN STRICT CONFORMITY
WITH NATIONAL/LOCAL PLUMBING CODES AND NATIONAL/LOCAL ELECTRICAL CODES (CSA
IN CANADA). THE APPLICABLE PROVISIONS OF THESE CODES TAKE PRECEDENT. FAILURE
TO MAKE AND MAINTAIN ALL INSTALLATIONS PROPERLY MAY RESULT IN LOSS OF
LIVESTOCK, PERSONAL INJURY, OR DEATH.
NOTE: National/Local electrical codes may require livestock waterers installed in feedlots in open feeding
area to be grounded by a separate stranded copper grounding conductor or at least no.6 AWG
terminating at a point where the branch circuit receives its supply. Check with local authorities.
J. Disc Thermostat – The disc thermostat is mounted in a bracket under the
trough, which allows it to be moved relative to the heater. To ease movement
of thermostat, turn 1/4 turn. To lock in position after adjustment, turn 1/4 turn
back. As the thermostat is moved toward the heater, the water
temperature in the trough is lowered.The best location is determined by
checking the trough temperature several times during the heating season.
K. Final Water Connection – Connect the top of the supplied hose to the
valve, cut hose to proper length and slip onto the barb fitting of the valve
assembly. Clamps and fittings are furnished to secure the connection.
L. Seal the Base - After the unit is completely installed, apply a bead of caulking around the base of the fountain
to ensure no wind enters through the base of the unit.
NOTE: Sealing the bottom of the unit from cold air is an important aspect of the unit's thermal
performance.
M. Drain Plug – Insert the drain plug firmly into the drain hole in the center of the trough.
N. Float Adjustment – Open water-supply shut-off valve, check for and fix any leaks. Adjust float for a water
depth of 2 inches below top of trough by adjusting the wing-nut. With the valve functioning properly and the water
level set at the proper level, you may install the valve cover. The water seal groove between the frame and valve
cover must be filled with liquid to create a protective seal from cold winter air getting to the valve.
O. Install Cover – Once all water line connections have been checked for leaks andelectrical hook-up is complete,
drop the valve cover into the groove on the top of the unit.
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P. Children should be supervised to ensure that they do not play with the appliance – This appliance is not
intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of
experience and knowledge, unless they have been given supervision or instructions concerning use of the appliance
by a person responsible for their safety.
Q. Cleaning Your Fountain – To clean your watering fountain you will need a good stiff bristled brush. Remove
the cover then brush the water seal groove to remove any build-up then brush the tank. Remove the plug that is in
the valve chamber area under the float to drain out the water and debris. You can shut off the water with the shut-
off valve located under the unit or by holding the float in the up position. After the water and debris has drained
reinstall the plug and let the tank refill. Now is a good time to readjust the float if needed. Reinstall cover and you
are done. Ritchie Valves
Ritchie valves come in various sizes and pressure ratings as shown below - green for high supply line
pressure, red for moderate supply pressure, and white for low-pressure applications.Differencesin the size of trough
also impacts valve choice. Your individual situations may require a change from the standard valve supplied with
your fountain, see your Ritchie Dealer if this is needed.
NOTE: The red ½” valve is standard on the Pork King 1, 2, 2-1, and 4
1/2”
Part #
GPM
Pressure Range
White
12574
4.8
Low, 5-40 psi. (34-275 kPa)
Red
12575
3.4
Moderate, 40-60 psi. (275-414 kPa)
Green
13597
1.45
High, 60-80 psi. (414-552 kPa)
NOTE: Maximum inlet water pressure for each valve is shown above. If water pressure is extremely high,
and if the valve does not shut off, a pressure-reducing valve may be needed.
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8/16/2021
Wiring-2021.dwg
TDU - Sheet: 1 of 1
WHITE
BLACK
BLACK
BLACK
BLACK
BLACK
BLUE
BLUE
BLUE
BLUE
WHITE
BLACK
WHITE
WHITE
BLACK
BLACK
GREEN
RED
BLACK
BLACK
BLACK
BLACK
BLACK
BLUE
BLUE
BLUE
BLACK
BLUE
BLACK
RED
RED
BLACK
RED
GREEN
CABLE
HEATER
120V
TROUGH HEATER
120V
THERMOSTAT
FENWAL OR DISC
GREEN
GREEN GROUND
WHITE NEUTRAL
BLACK HOT
COMMERCIAL
POWER
WIRING DIAGRAM FOR HEATED UNITS
NOTE: Power cord may be supplied on select units to simplify
installation. Use of a moisture resistant, exterior grade outlet is
recommended in these units. Do not use extension cords.
CABLE
HEATER
240V
TROUGH HEATER
240V
THERMOSTAT
FENWAL OR DISC
WARNING - CHECK NAMEPLATE FOR CORRECT
VOLTAGE. ONLY CONNECT 120VAC TO 120V UNITS.
WIRING DIAGRAM SHOWN WITH 2
HEATERS - QUANTITY MAY VARY
GREEN GROUND
RED - L2
BLACK - L1
COMMERCIAL
POWER
BLACK
BLACK
BLACK
BLACK
L1
L2
120V UNITS - SINGLE PHASE
(3) WIRE CONNECTORS FIELD SUPPLIED
240V UNITS - SINGLE PHASE
(3) WIRE CONNECTORS FIELD SUPPLIED
WARNING - CHECK NAMEPLATE FOR CORRECT
VOLTAGE. ONLY CONNECT 230-240VAC TO 240V UNITS.
WIRING DIAGRAM SHOWN WITH 2
HEATERS - QUANTITY MAY VARY
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NS = Not Shown Italicized text = Not included o
r
optional configuration add-ons
PorkKing4
Part#16459
Item Part # Description Qty Item Part # Description Qty
1 16451 Cover – PK 4 1 12 15154 Screw – Valve Bracket (10/Pkg.) 1 Pkg.
2 16092 Lifting Lid Only PK 4 13 16576 Casing W/Insulation 1
3 16172 Drain W/Elbow 1 NS 16366 Insulation Pkg. 1 Pkg.
4 18628 Drain Plug (2/Pkg.) 1 Pkg. NS 13830 48W Cable Heater (120 Volt) 1 Pkg.
5 14150 125W Element (120 Volt) 4 Pkg. NS 12584 Supply Hose Assembly 1 Pkg.
6 11885 Disc Thermostat – Red 1 Pkg. NS 18075 Drain Washers (6/Pkg.) 1 Pkg.
7 13613 Float W/ Short Arm 1 Pkg. NS 16128 Complete Accessory Pkg. 1 Pkg.
8 11515 Valve Bracket 1/2” Pkg. 1 Pkg.
For 240 Volt Pork King 4 Part #16845, See Parts Below
9 12575 Red Valve 1/2" Pkg. 1 Pkg.
10 16326 Hinge Rod Only PK4 2 NS 16664 200W Element (240 Volt) 4 Pkg.
11 15155 Screw – Hinge Rod (10/Pkg.) 1 Pkg. NS 16424 48W Cable Heater (240 Volt) 1 Pkg.
Pork King Series Instruction Manual
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PorkKing21
Part#16458



Item Part # Description Qty Item Part # Description Qty
1 16451 Cover – PK 2-1 1 12 15155 Screw Hinge Rod (10/Pkg.) 1 Pkg.
2 16092 Lifting Lid Only – PK 2 13 15154 Screw – Valve Bracket (10/Pkg.) 1 Pkg.
3 16172 Drain W/Elbow 1 14 16575 Casing W/Insulation 1
4 13775 SS Hold Down W/Bolt (4/Pkg.) 1 Pkg. NS 16365 Insulation Pkg. 1 Pkg.
5 14150 125 W Element (120 Volt) 2 Pkg. NS 13830 48W Cable Heater (120 Volt) 1 Pkg.
6 11885 Disc Thermostat – Red 1 Pkg. NS 12584 Supply Hose Assembly 1 Pkg.
7 13613 Float W/ Short Arm 1 Pkg. NS 18075 Drain Washers (6/Pkg.) 1 Pkg.
8 11515 ½” Valve Bracket Pkg. 1 Pkg. NS 16123 Complete Accessory Pkg. 1 Pkg.
9 12575 ½” Red Valve Pkg. 1 Pkg. For 240 Volt Pork King 2-1 Part #16846, See Parts Below
10 18628 Drain Plug (2/Pkg.) 1 Pkg. NS 16664 200W Element (240 Volt) 2 Pkg.
11 16326 Hinge Rod Only PK 2-1 1 NS 16424 48W Cable Heater (240 Volt) 1 Pkg.
Pork King Series Instruction Manual
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PorkKing2
Part#16457
Item Part # Description Qty Item Part # Description Qty
1 16449 Cover – PK2 1 12 15154 Screw – Valve Bracket (10/Pkg.) 1 Pkg.
2 16092 Lifting Lid Only – PK 2 13 16574 Casing W/Insulation 1
3 16172 Drain W/Elbow 1 NS 16364 Insulation Pkg. 1 Pkg.
4 18628 Drain Plug (2/Pkg.) 1 Pkg. NS 13830 48W Cable heater (120 Volt) 1 Pkg.
5 14150 125 W Element (120 Volt) 2 Pkg. NS 12584 Supply Hose Assembly 1 Pkg.
6 11885 Disc Thermostat – Red 1 Pkg. NS 18075 Drain Washers (6/Pkg.) 1 Pkg.
7 13613 Float W/ Short Arm 1 Pkg. NS 16128 Complete Accessory Pkg. 1 Pkg.
8 11515 ½” Valve Bracket Pkg. 1 Pkg.
9 12575 ½” Red Valve Pkg. 1 Pkg. For 240 Volt Pork King 2 Part #16847, See Parts Below
10 16093 Hinge Rod Only – PK2 2 NS 16664 200W Element (240 Volt) 2 Pkg.
11 15155 Screw – Hinge Rod (10/Pkg.) 1 Pkg. NS 16424 48W Cable Heater (240 Volt) 1 Pkg.
NS= Not Shown Italicized text = Not included or optional configuration add-ons
Pork King Series Instruction Manual
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PorkKing1
Part#16456
NS = Not Shown Italicized text = Not included or optional configuration add-ons
Item Part # Description Qty Item Part # Description Qty
1 16449 Cover – PK1 1 12 13775 SS Hold Down W/Bolt (4/Pkg.) 1 Pkg.
2 16092 Lifting Lid Only – PK 1 13 15154 Screw – Valve Bracket (10 Pkg.) 1 Pkg.
3 16172 Drain W/Elbow 1 14 16573 Casing W/Insulation 1
4 18628 Drain Plug (2/Pkg.) 1 Pkg. NS 16363 Insulation Pkg. 1 Pkg.
5 11419 250W Element (120 Volt) 1 Pkg. NS 12584 Supply Hose Assembly 1 Pkg.
6 11885 Disc Thermostat – Red 1 Pkg. NS 18075 Drain Washers (6/Pkg.) 1 Pkg.
7 13613 Float W/ Short Arm 1 Pkg. NS 16123 Complete Accessory Pkg.. 1 Pkg.
8 11515 ½” Valve Bracket Pkg. 1 Pkg. For 240 Volt Pork King 1 Part #16848, See Parts Below
9 12575 ½” Red Valve Pkg. 1 Pkg. NS 11403 300W Element (240 Volt) 1 Pkg.
10 16093 Hinge Rod Only – PK1 1 NS 16424 48W Cable Heater (240 Volt) 1 Pkg.
11 15155 Screw – Hinge Rod (10/Pkg.) 1 Pkg.
Pork King Series Instruction Manual
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5 March, 2022

Trouble Shooting
Problem
Solution
Water in Trough Too
Warm Adjust thermostat to lower temperature by moving towards heater
Check to see if thermostat has failed by contacts burning closed
Ice in Trough
Check fuses or circuit breakers
Check all heating elements to make sure they are working and hot
Adjust thermostat to higher temperature by moving the disc away from the heaters
Check for voltage from thermostat output
Check voltage to fountain with and without electrical load
Check that heaters are wired properly
Valve Freezing
Check that cable heater is installed properly and fastened to water supply line and is
working when heaters are hot
Check for missing or damaged insulation
Check for air gaps for wind penetrations
Supply line Freezing
Check that the cable heater is uncoiled and fastened around valve, to supply line and
is working when heaters are hot
Check that supply piping is centered in riser tube
Check that riser tube is free of water and mud that may freeze
Check that flexible hose does not touch side of casing or frame
Check casing for air leaks
Check for air gaps between casing and concrete floor
Valve won’t stop dripping
Check float adjustment. Check for waterlogged float, or float rubbing on side of valve
compartment
Disassemble valve and
check for sand or scale
in valve rubber. Also
check valve orifice
outlet for wear and
damage. A screen or
filter ma
y be required
with sandy or scaly
water.
Turn valve rubber over
and re-assemble
Check for excessive water system pressure
Low water flow
Check that valve inlet is not plugged or supply hose is not kinked
Check system pressure from supply hose by installing a tee and a pressure gauge
directly in front of the valve to check pressure drop when valve is open. A severe
pressure drop indicates a restriction or undersized supply system.
Check that shutoff valves are fully open
Pin must be pushed out of
valve to dissemble
1/2”
Valve
Valve
Rubber
Pork King Series Instruction Manual
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5 March, 2022

Ritchie
Limited Warranty
Effective June 2021
Ritchie Industries, Inc. warrants its products to be
free of defective materials and workmanship. Defective
part(s) will be repaired or replaced at the option of
Ritchie Industries.
This warranty specifically
excludes all labor and shipping charges.
This warranty does not apply to any appearance
items, to any product whose exterior has been damaged
or defaced, to any product that has been improperly
installed, to any product subjected to misuse, abnormal
service or handling, and to any products altered or
repaired with other than original equipment or
manufacturer’s parts.
This warranty gives you specific legal rights, and
you may also have other rights which vary from state to
state.
All warranty claims must be processed through an
Authorized Ritchie Dealer/ Distributor. Proof of
purchase is required. This warranty is transferable.
The period of warranty begins at original date of
purchase as follows:
Poly Units
Base, top and ball closures
10 year limited against manufacturing defect. 100% first
five years, then declining 20% per year for the remaining
five years.
Stainless Steel Units
Stainless trough and stainless valve chamber
frame:
Ten years against manufacturing defect or corrosion. 100%
all ten years.
Casing and cover:
10 year limited against manufacturing defect. 100% first
year, then declining 10% per year for the remaining nine
years.
Component Parts
All component parts, such as floats, valves, heating
elements:
One year from the date of purchase against manufacturing
defect, 100%.
Part #17836
5 March, 2022