RITE-HITE i-COMM User manual

i-COMM™ CONTROLLER
Pub. No. RHSPI388 JANUARY 2006 1
i-COMM DIGITAL CONTROLLER INSTRUCTIONS

i-COMM™ CONTROLLER
2Pub. No. RHSPI388 JANUARY 2006
i-COMM DIGITAL CONTROLLER INSTRUCTIONS
SPECIFICATIONS FOR THE i-COMM
CONTROLLER
1. If any procedures for the installation or operation
have been left out or are not complete, contact
RITE-HITE DOORS, INC. Technical Support at
1-563-589-2722.
2. The use of a handheld device is no longer required,
a downloader will be sent to download the new
program.
3. This controller is used on the following door models:
7100, 7514, 8000, 8000CL, 8000XL, 8600, 8910,
8920, 8920PL.
4. Terminals will accept wire sizes from 12 - 22 AWG.
5. 15 Digital Inputs. (24VDC; 10 mA)
6. 5 Relay Outputs. (24VAC/DC; 1 AMP)
7. 4 DC Outputs. (24VDC; 0.5 AMP MAX)
REMOVAL AND INSTALLATION
1. Change controller with door at close limit switch.
2. Make sure you have all the parts before beginning.
3. Unplug the J3 push button harness.
4. Unplug the J4 power supply harness.
5. Unplug the J5 induction loop harness if applicable.
6. Remove wires from the input and output terminals.
7. Remove the board by cutting the white plastic
supports, and remove supports from bracket.
8. Install new board, by screwing supports into
mounting bracket.
9. Plug in the J3, J4 and J5 connectors.
10. Insert wires into terminals, based on markings,
labels on the wires as well as the electrical wiring
diagram included with the door.
Make sure to barricade the door opening on both
sides to prevent unauthorized use until the door has
been completely installed.
CAUTION !!!
!
When working with electrical or electronic controls,
make sure that the power source has been locked out
and tagged according to OSHA regulations and
approved local electrical codes.
DANGER !!!
!
When connecting i-COMM to other control systems,
isolation relays (Dry Contacts) should be used.
IMPORTANT!!!
4DCx 4DCx
Relay Coil
DC Xx
(+24VDC) Controller
Input
BASIC INPUT WIRING
DC OUTPUT WIRING
The power MUST be OFF and the door on the close limit switch
when plugging in the Downloader Chip.
IMPORTANT!!!

i-COMM™ CONTROLLER
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i-COMM DIGITAL CONTROLLER INSTRUCTIONS
Input Terminals
LCD
Display
Output Terminals
Display Contrast Potentiometer
(Lighter / Darker)
Down Key
Up Key
Enter Key
J1 Programming Port
Green Input
Terminal LED’s Power LED
Red Output Terminal LED's
Induction
Loop
JP2 Jumper
JP3 Jumper
JP1 Jumper

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i-COMM DIGITAL CONTROLLER INSTRUCTIONS
LCD DISPLAY MESSAGES:
TOP DISPLAY BOTTOM DISPLAY REASON ACTION REQUIRED
FAULT MESSAGES
Door Faulted Normal Power Up Indicates Loss of Power Push Open/Reset*
Watchdog Timer Indicates the boards watchdog timer has reset Service Required*
Reset From Sleep Indicates the controller was awaken from sleep mode Service Required*
Low Voltage Drop in voltage caused controller to restart Push Open/Reset*
Breakaway Door is in breakaway mode Reset / Jog Door*
Breakaway Sideframe door (8000CL/XL), Overload Relay (8000/CL/XL) Reset / Jog Door*
Emergency Stop E-Stop pushed, Overload Relay (8900), Inverter (8600) Push Open/Reset*
Open Time Limit Run open time limit exceeded Service Required*
Menu Interrupt Menu Interrupted Push Open/Reset*
Limit Pulse Fail Trakline limit problem (8910/20/PL only) Service Required*
Limit Failure Limit switch has failed Service Required*
Obstruction Door has detected obstruction and reversed 3 times Inspect & Reset*
Unknown Unknown fault Service Required*
System Clock read System clock failed Service Required*
Unknown State State unknown Service Required*
Pro System Pro Inverter Fault Check Inverter*
Jog to Open Pos Displays when jogging open None*
Jog to Close Pos Displays when jogging close None*
* Displays on Screen
DOOR IS OPENING
Door is Opening
DOOR IS OPEN
Door is Open When not in preannounce to close None
Stand Clear When in preannounce to close None
Closing in xx.xs Displays closing time in seconds None
Activation On Indicates activation on (overrides timer display) Device Holding Open
Waiting for cmd. Indicates door is waiting for manual close cmd. Close Door
Photoeye Blocked Photoeye is blocked (overrides timer display) Remove Obstruction
I-Zone Detection I-Zone active (overrides timer display) Remove Detection
DOOR IS CLOSING
Stand Clear Door Closing None
DOOR IS CLOSED
Door Closed Cycles: xxxxxx Displays cycle count None
Door Closed Interlock Active Door is interlocked and cannot be opened Perform Interlocking
DOOR IS STOPPED
Door Stopped Push Open/Close Open/Close Door

CONN-
ECTOR
BARRIER FOLD
7514
OPEN L/S
CLOSE L/S
SPARE UNIT
SPARE UNIT
UNUSED
TOGGLE
ACTIVATION
ACTIVATION
UNUSED
UNUSED
UNUSED
UNUSED
FLASHING LAMP OUT
UNUSED
DC POWER OUT
RESET INPUT (X12)
UNUSED
DC COMMON INPUT
DC POWER INPUT
24VAC INPUT
24VAC COMMON (N)
OPEN/CLOSE COM
CLOSE OUTPUT (K1)
OPEN OUTPUT (K0)
LOOP INPUT 2
LOOP INPUT 1
DC POWER OUT
DC COMMON OUT
DC POWER OUT
LOOP INPUT (X13)
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i-COMM DIGITAL CONTROLLER INSTRUCTIONS
MODEL
INPUTS
X0
X1
X2
X3
X4
X5
X6
X7
X8
X9
X10
X11
PIN #
1
2
3
4
1
2
3
4
5
6
7
8
1
2
3
4
5
6
PROTECDOR
8000/CL/XL
OPEN L/S
CLOSE L/S
PRO-FAULT
SPARE UNIT
SPARE UNIT
TOGGLE
ACTIVATION
ACTIVATION
I-ZONE 1
I-ZONE 2
INT. PHOTOEYE
EXT. PHOTOEYE
FLASHING LAMP OUT
I-ZONE ALARM OUT
DC POWER OUT
RESET INPUT (X12)
UNUSED
DC COMMON INPUT
DC POWER INPUT
24VAC INPUT
24VAC COMMON (N)
OPEN/CLOSE CO
CLOSE OUTPUT (K1)
OPEN OUTPUT (K0)
LOOP INPUT 2
LOOP INPUT 1
DC POWER OUT
DC COMMON OUT
DC POWER OUT
LOOP INPUT (X13)
TRAKLINE
8910/20/PL
OPEN L/S
CLOSE L/S
SPARE UNIT
SPARE UNIT
SPARE UNIT
TOGGLE
ACTIVATION
ACTIVATION
I-ZONE 1
I-ZONE 2
INT. PHOTOEYE
EXT. PHOTOEYE
UNUSED OUTPUT
I-ZONE ALARM OUT
DC POWER OUT
RESET INPUT (X12)
UNUSED
DC COMMON INPUT
DC POWER INPUT
24VAC INPUT
24VAC COMMON (N)
OPEN/CLOSE COM
CLOSE OUTPUT (K1)
OPEN OUTPUT (K0)
LOOP INPUT 2
LOOP INPUT 1
DC POWER OUT
DC COMMON OUT
DC POWER OUT
LOOP INPUT (X13)
ISO-TEK
8600
OPEN L/S
CLOSE L/S
SPARE UNIT
SPARE UNIT
APPR. OPEN L/S
TOGGLE
ACTIVATION
ACTIVATION
I-ZONE 1
I-ZONE 2
INT. PHOTOEYE
EXT. PHOTOEYE
FLASHING LAMP OUT
UNUSED
DC POWER OUT
RESET INPUT (X12)
UNUSED
DC COMMON INPUT
DC POWER INPUT
24VAC INPUT
24VAC COMMON (N)
OPEN/CLOSE COM
INVERTER OUT 2(K1)
INVERTER OUT 1 (K0)
LOOP INPUT 2
LOOP INPUT 1
DC POWER OUT
DC COMMON OUT
DC POWER OUT
LOOP INPUT (X13)
BARRIER GLIDER
7100
OPEN L/S
CLOSE L/S
SPARE UNIT
SPARE UNIT
UNUSED
TOGGLE
ACTIVATION
ACTIVATION
UNDEDICATED
UNUSED
REVERSE
UNUSED
FLASHING LAMP OUT
UNUSED
DC POWER OUT
RESET INPUT (X12)
UNUSED
DC COMMON INPUT
DC POWER INPUT
UNUSED
UNUSED
OPEN/CLOSE COM
CLOSE OUTPUT (K1)
OPEN OUTPUT (K0)
LOOP INPUT 2
LOOP INPUT 1
DC POWER OUT
DC COMMON OUT
DC POWER OUT
LOOP INPUT (X13)
J3
J4
J5
CONNECTOR TABLE
This table shows the function of each of the connectors on the i-COMM controller. The voltages listed for each pin
assume that either the input or output is activated.
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
NOTE: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the
equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received, including interference that may cause undesirable operation.

INSTRUCTIONS FOR NAVIGATING THE MENUS (MENU MODE):
*Note: Operation of the door is not possible when using the menu system.
1. To enter the menu press the ENTER key.
2. The Controller will stop and fault the door.
3. Use the arrow keys (Up and Down) to navigate through the choices
4. When the desired item is selected press enter to view the value or setting.
5. To Edit Item: Use the arrow keys to change the value if needed. Once editing is completed press ENTER to
return to the main menu.
6. When settings are completed, scroll to the "Exit" option in the main menu and press ENTER.
**IMPORTANT: Any changes made in the menu are not saved until the menu mode is exited. Turning power off
while in the menu mode will cancel all changes.
DETAILED MENU LISTING:
"Display Cycle Count" Read-Only Displays current cycle count for the door. [All models]
"Set Close Timer" Read/Write Displays and sets current close timer. This time plus the Preannounce Timer
will be the amount of time the door will stay open. Setting the Close Timer to
0 will place the door in toggle mode. In toggle mode the reclose timer will be
disabled. (Valid Range: 1-255 seconds, with 0=Toggle Mode) [All models]
"Set Preannounce " Read/Write Displays and sets Preannounce to close timer. This time plus the Close
Timer will be the amount of time the door will stay open. (Valid Range: 0-255
seconds) [All models]
"Display Serial#" Read-Only Displays door serial number. [All models]
"Display Model" Read-Only Displays door model. [All models]
"Set Loop Func." Read-Write Valid Choices are:
"Auto Close Mode" - Loop board will open and reverse door. (Note: Door will
not close is Toggle Mode is enabled (Close Timer = 0))
"Rev./Hold Open" - Loop board will only reverse door. Loop will not open
door from fully closed position. [All models]
"Set Open PB Func" Read-Write Valid Choices are:
"Auto Close Mode" - Loop board will open and reverse door. (Note: Door will
not close is Toggle Mode is enabled (Close Timer = 0))
"Toggle Mode" - Places the Open/Reset button in Toggle. Push the
Open/Reset once to open the door and again to close. Note reclose is
disabled when door has been opened via Toggle.
"Reset/Jog Only" - Open/Reset button will only reset and jog the door. If
pressed while door is traveling close, door will reverse to open. (If Reset
Only is required without opening door please consult applications or Rite-Hite
Door Technical Support) [All models]
“I-Zone System" Read-Write Use to "Enable/Disable" I-Zone System.
[Valid for Trakline and Protecdor series doors]
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i-COMM DIGITAL CONTROLLER INSTRUCTIONS
Valid Values for Output Settings
Value Function
0 On when door closed (Interlock Out)
1 On when door Not Closed
2 On during preannounce to close
3 On when door full open
4 On when door not full open
5 On when door faulted
6 On when door not faulted
7 On when activation command
8 On during run Open
9 On during run Close
10 On during run (Open or Close)
11 On when door on limit (open or close)
12 On when I-Zone alarm
13 On when door open for 30 seconds
14 On when door open for 60 seconds
15 On when door open for 120 seconds
16 On during sequential activation
17 On when not running open
18 On when not running close
19 On when not running (open or close)
20 Output Disabled
Default Value for Output (Factory Configuration)
Model: YK2 YK3 YDC0 YDC1 YDC2 YDC3
Protecdor/CL n/a 0 2 20 20 20
Protecdor/CL PRO n/a 0 2 20 20 n/a
Protecdor XL n/a 0 2 20 20 20
Protecdor XL PRO n/a 0 2 20 20 20
Trakline 20 0 2 20 20 20
Iso-Tek n/a 0 2 20 20 20
Barrier Glider n/a 0 2 20 20 n/a
Barrier Fold n/a 0 2 20 20 20
n/a = Not available for change
DETAILED MENU LISTING:
"Output Definition" Read-Write Use to change functions of outputs where allowed. YK2, YK3, YDC0,
(see chart) (Note: Outputs which are not changeable will display "Not Adjustable")
YDC1, YDC2, YDC3

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i-COMM DIGITAL CONTROLLER INSTRUCTIONS
Valid Values for Input Settings::
Value Function
0 Interlock In Allows door to open (Only Available for inputs X2, X3 & X5)
(Note: Interlocking is disabled if no inputs are defined as interlock)
1 Stop Stops door (Normally-Closed)
2 Activation Opens Door
3 Toggle Opens/Closes Door
4 Close Closes door
5 Sequential Act. Opens Door
6 Reverse Reverses or Holds open door
7 Stop Stops door (Normally-Open)
8 Manual Open Opens door (used for open-close-stop, normal activation will not
resume from stop)
9 Auto/Man Places Door in Toggle Mode when input is on.
Defaults:
Model: X2 X3 X5 X6 X7
Protecdor/CL 22322
Protecdor/CL PRO n/a 2322
Protecdor XL 22322
Protecdor XL PRO n/a 2322
Trakline 22322
Iso-Tek 22322
Barrier Glider 22322
Barrier Fold 22322
n/a = Not available for change
DETAILED MENU LISTING:
"Language" Read-Write Use to change language of the menus. [All models]
"Fault History" Read-Only Displays Last five faults as codes. Use arrows to provide a detailed
description of each fault code displayed.
"Kick Close Time" Read-Write Sets Kick Time on Barrier Fold door. (Valid Range: 1.00 - 5.00 seconds,
Default Value = 2.00 sec.) [Barrier Fold Only]
"Plug Stop Adj" Read-Write Adjusts Plug Stopping time on Protecdor and ProtecdorCL doors.
(Valid Range = 0 - 100 milliseconds) [Protecdor and ProtecdorCL]
"Copy to Loader" Read-Only Copies program in i-COMM to loader. Use up arrow to start copy process.
Detailed instructions will accompany program loader.
"Copy from Loader" Write-Only Copies program from loader to i-COMM. Use up arrow to start copy process.
Detailed instructions will accompany program loader.
"Exit" Read-Only Use to exit menu system and save changes. [All models]
"Input Define" Read-Write Use to change functions of inputs where allowed. X2, X3, X5, X6, X7
(Note: Inputs which are not changeable will display "Not Adjustable")
The power MUST be OFF when plugging in
the Downloader Chip.
IMPORTANT!
DO NOT configure devices such as Motion
Sensors, Photoeyes or Floor Loops to
Toggle Mode. Setting these devices to
Toggle may cause the door to close
unexpectedly.
WARNING !
!