Robalo 220 Owner's manual

This manual has b n compil d to h lp you op rat your boat with
saf ty and pl asur . It contains d tails of th craft, typical quip-
m nt suppli d or fitt d, its syst ms and information on its op ration
and maint nanc . Pl as r ad it car fully and familiariz yours lf
with your boat b for using it.
If this is your first boat, or you ar changing to a n w typ , for your
own comfort and saf ty pl as nsur that you obtain handling and
op rating xp ri nc b for “assuming command” of th boat. Your
d al r or national sailing f d ration or yacht club will b pl as d to
advis you of local s a schools or comp t nt instructors.
Please keep th s manual n a secure place and hand t over to
the new owner when you sell the craft.
2012 Owner’s Manual
For a compl t list of standard and optional f atur s and quipm nt, consult your local Robalo d al r. Du to a policy of continual product improv m nt,
sp cifications ar subj ct to chang without notic . Th w ights and volum s shown ar stimat d and can vary from boat to boat b caus of quipm nt, tc.
Robalo boats m t or xc d both NMMA and U.S. Coast Guard standards.
OWNER’S/OPERATOR’S MANUAL
P.O. Drawer 928
300 Industrial Park Blvd.
Nashville, GA 3 639
Phone: [phone] Fax: [phone]
Est.6/21/2011

HAZARD COMMUNICATION LABELS...........................
INTRODUCTION.............................................................1
Welcome Aboard!.................................................................1-1
About This Manual ...............................................................1-1
Construction and Standards.................................................1-2
Responsibilities ....................................................................1-4
Laws and Regulations..........................................................1-5
wner’s Logs and Records..................................................1-6
Warranty Policy Transfer......................................................1-6
Boat Data Record.................................................................1-7
Fuel Usage Chart .................................................................1-8
Travel Plan Log ....................................................................1-9
New Boat & Pre-Delivery Record .......................................1-11
Robalo Limited Warranty....................................................1-12
wnership Transfer Record ...............................................1-16
BOATING SAFETY..........................................................2
Hazard Communication........................................................2-1
wner Advisory Statements.................................................2-1
Safety Recommendations ....................................................2-1
Safety Equipment.................................................................2-4
Running and Navigation Lights ............................................2-5
Safety Afloat.........................................................................2-5
Water Sports ......................................................................2-12
Wakeboard Tower and Holders..........................................2-13
Navigational Aids Chart......................................................2-15
SYSTEMS........................................................................3
Electrical Systems................................................................3-1
Fuel System .........................................................................3-9
Fresh Water System.............................................................3-9
Marine Sanitation Devices .................................................3-10
Boat Profile and System Layouts .......................................3-13
COMPONENTS...............................................................4
Dashboard and Instrument Panel ........................................4-1
Windlass System..................................................................4-2
Hydraulic Steering System...................................................4-2
Multifunction Navigation Display System .............................4-3
Throttle .................................................................................4-3
Controls................................................................................4-3
Power Trim ...........................................................................4-3
Stove ....................................................................................4-3
Water Heater........................................................................4-4
Refrigerator ..........................................................................4-4
Microwave ven ..................................................................4-4
Electric Grill ..........................................................................4-5
Bilge Pump...........................................................................4-5
Running or Navigation Lights ...............................................4-5
Docking Lights......................................................................4-5
Underwater Lights ................................................................4-5
Stereo Sound System ..........................................................4-6
Television with Dockside Cable Inlet and DVD Player .........4-6
Generator .............................................................................4-6
Air Conditioner .....................................................................4-7
Transom Shower ..................................................................4-8
Sump Pump .........................................................................4-8
Fire Extinguishers ................................................................4-8
High Water Alarm.................................................................4-9
Quick Reference Information Sheets .................................4-10
UNDERWAY ....................................................................5
Transporting Your Boat.........................................................5-1
Launching and Loading........................................................5-2
Boarding Your Boat ..............................................................5-5
Fueling .................................................................................5-6
perating Your Boat.............................................................5-7
Anchoring Your Boat ..........................................................5-12
Mooring Your Boat .............................................................5-13
Shutting Down the Engine..................................................5-13
Table of Contents continued on next page.
ROBALO BOATS OWNER’S MANUAL

PREVENTIVE MAINTENANCE AND REPAIR ...............6
Engine ..................................................................................6-1
Tune-up ................................................................................6-2
Fuel System .........................................................................6-2
Monthly Inspection ...............................................................6-2
Lower Drive Unit ( /B) .........................................................6-2
Propeller...............................................................................6-3
Bilge .....................................................................................6-3
TROUBLESHOOTING ....................................................7
INTERIOR AND EXTERIOR CARE ................................8
Fiberglass and Gelcoat ........................................................8-1
Hull Bottom Maintenance .....................................................8-2
Bottom Paint (Anti-Fouling) ..................................................8-2
Deck Hardware and Fittings.................................................8-2
Windshield and Portholes.....................................................8-3
Carpet ..................................................................................8-3
Seat Coverings and Vinyl.....................................................8-3
Canvas (Weather Coverings)...............................................8-4
Cabin Cushions, Side Curtains, and Fabrics .......................8-4
WINTERIZING AND STORAGE .....................................9
Lifting The Boat ....................................................................9-1
Dry Storage Preparation ......................................................9-1
Systems and Components ...................................................9-2
Engine ..................................................................................9-2
Fuel System .........................................................................9-2
Battery..................................................................................9-2
Recommissioning.................................................................9-3
NAUTICAL GLOSSARY ................................................10

Som or all of th hazard communication lab ls shown on th following pag s can b found in various locations on your boat. If your boat is
missing any of th s lab ls, notify your Robalo d al r for r plac m nt.
Note: Respective labels are determined by the standard and optional equipment actually installed on your boat upon delivery.
HAZARD COMMUNICATION LABELS
i
!!
WARNING
No ventilation is provided. Fuel vapors
are a fire and explosion hazard. To avoid
injury or death, do not store fuel or
flammable liquids here.
056-0864
!!
WARNING
Avoid serious injury or death from fire
or explosion resulting from leaking fuel.
Inspect system for leaks
at least once a year.
056-0864
WARNING
OPEN FLAME COOKING APPLIANCES
CONSUME OXYGEN. THIS CAN CAUSE
ASPHYXIATION OR DEATH.

MAINTAIN OPEN VENTILATION
DO NOT USE THIS APPLIANCE
FOR COMFORT HEATING.
!WARNING
AVOID SERIOUS ORFATAL INJURY DUE TO
ROTATIONOF SEAT.
LOCK SWIVEL WHENSPEED EXCEEDS 5 M.P.H.
RAW WATER INLET
GENERATOR
CLOSE SEACOCK
WHEN NOT IN USE
RAW WATER INLET
AIR CONDITIONER
CLOSE SEACOCK
WHEN NOT IN USE
AVOID SERIOUS INJURY OR DEATH
FROM FIRE OR EXPLOSION
RESULTING FROM LEAKING FUEL.
INSPECT SYSTEMS FOR LEAKS
PRIOR TO USAGE OF BOAT
WARNING

WARNING
SECURE ALL DOORS WHEN UNDERWAY
OPEN DOORS MAY CAUSE
DAMAGE TO BOAT, AND/OR
PERSONAL INJURY
CLOSE WINDOW
LEAVING WINDOW OPEN WHILE BOAT
IS UNDERWAY OR AT DOCK
COULD INDUCE EXHAUST FUMES INTO
CABIN CAUSING INJURY OR DEATH.
WARNING
WARNING
CHECK SURROUNDING AREA BEFORE CLOSING UP
LID MAY CLOSE SUDDENLY AND
MAY CAUSE DAMAGE TO BOAT,
AND OR PERSONAL INJURY
CHECK FOR WATER
ON SEAL BEFORE OPENING
WARNING
AVOID DAMAGE TO YOUR FUEL SYSTEM
DO NOT USE FUEL OR ADDITIVES CONTAINING MORE
THAN 10% ALCOHOL BY VOLUME (Methanol or Ethanol)
DAMAGE AND LOSS OF WARRANTY MAY RESULT
DANGER
Carbon monoxide (CO) can cause brain damage
or death.
Engine and generator exhaust contains odorless
and colorless carbon monoxide gas.
Carbon monoxide will be around the back of the
boat when engines or generators are running.
Move to fresh air, if you feel nausea, headache,
dizziness, or drowsiness NW-206-06

iii
!
INTERNATIONAL SYMBOLS
Waste Water Sewa e Fresh Water
Diesel Fuel
Electrical Hazard
Blower Warnin
WARNING
Carbon monoxide (CO) can cause brain damage or death.
Carbon monoxide can be present in the cabin.
Signs of carbon monoxide poisoning include nausea, headache,
dizziness, drowsiness, and lack of consciousness.
Get fresh air if anyone shows signs of carbon monoxide poisoning.
Get fresh air if carbon monoxide detector alarm sounds.
Carbon monoxide detector must be functioning at all times.
NW-205-05

iv
WARNING
Carbon monoxide (CO) can cause brain damage or death.
Engine and generator exhaust contains odorless and colorless carbon monoxide gas.
Signs of carbon monoxide poisoning include nausea, headache, dizziness, drowsiness,
and lack of consciousness.
Get fresh air if anyone shows signs of carbon monoxide poisoning.
See Owner’s Manual for information regarding carbon monoxide poisoning.
NW-204-06
DANGER
WARNING
CARBON MONOXIDE IS PRODUCED BY ALL
GASOLINE ENGINES AND GENERATOR SETS. AVOID BRAIN
DAMAGE OR DEATH FROM CARBON MONOXIDE. KEEP COCKPIT
AND CABIN AREAS WELL VENTILATED. AVOID BLOCKAGE OF EXHAUST
OUTLETS. SIGNS OF EXPOSURE INCLUDE NAUSEA, DIZZINESS, AND
DROWSINESS. SEE BOAT OWNER©S MANUAL FOR MORE DETAILS.
USING BOARDING LADDER WHILE ENGINE IS RUNNING CAN RESULT
IN SEVERE PERSONAL INJURY. TURN OFF ENGINE BEFORE USING LADDER
THE OPERATOR OF THIS VESSEL IS RESPONSIBLE FOR
THE ACTIONS OF PERSONS IN AND AROUND THIS VESSEL
SAFETY IS THE OPERATORS RESPONSIBILITY
USING SWIM PLATFORM, FORWARD SUN PAD, OR SUN DECK
WHILE BOAT IS UNDERWAY COULD RESULT IN SEVERE
PERSONAL INJURY. STOP BOAT AND TURN
OFF ENGINES BEFORE USING.
1. Turn off boat’s shore power switch.
2. Connect cable at boat first.
3. If polarity warning indicator is activated,
immediately disconnect cable.
4. Disconnect at shore outlet first.
5. Close inlet cover tightly.
SHORE POWER
WARNING
To minimize shock hazard, connect and
disconnect cable as follows;
DO NOT ALTER SHORE POWER CABLE CONNECTORS
This wak board tow r should b us d for towing wak board and ski d vic s only.
Improp r us may ov rstr ss th wak board tow r, imbalanc th boat, or allow th tow rop to contact pass ng rs.
Wh n using th tow r, watch for low bridg s, ov rhanging tr limbs or pow r lin s that may com in contact with th tow r.
Do not us this tow r for towing parasails ,kit s, or oth r wat rcraft. Do not tow mor than on p rson at a tim from this tow
tow r. Do not allow pass ng rs to sit b hind th rop attachm nt point wh n th tow r is in us .
Do not climb on, hang on, sit on top, jump or div off this tow r at any tim .
Ch ck to b c rtain all bolts ar in plac and that th y ar tight b for using th tow r.
Failur to adh r to th s guid lin s may caus p rsonal injury or d ath.
PN#: XTM001
WARNING

v
THE FEDERAL WATER POLLUTION CONTROL ACT PROHIBITS THE DIS-
CHARGE OF OIL OR OILY WASTE INTO OR UPON THE NAVIGABLE
WATERS AND CONTIGUOUS ZONE OF THE UNITED STATES IF SUCH
DISCHARGE CAUSES A FILM OR SHEEN UPON, OR DISCOLORATION
OF, THE SURFACE OF THE WATER, OR CAUSES A SLUDGE OR EMUL-
SION BENEATH THE SURFACE OF THE WATER.
VIOLATORS ARE SUBJECT TO
A PENALTY OF $25,000
DISCHARGE OF OIL
PROHIBITED
CARBON MONOXIDE IS PRODUCED BY ALL
GASOLINE ENGINES AND GENERATOR SETS. AVOID BRAIN
DAMAGE OR DEATH FROM CARBON MONOXIDE. KEEP COCKPIT
AND CABIN AREAS WELL VENTILATED. AVOID BLOCKAGE OF
EXHAUST OUTLETS. SIGNS OF EXPOSURE INCLUDE NAUSEA,
DIZZINESS, AND DROWSINESS. SEE BOAT OWNER'S MANUAL
FOR MORE DETAILS.
USING BOARDING LADDER WHILE ENGINE IS RUNNING CAN
RESULT IN SEVERE PERSONAL INJURY. TURN OFF ENGINE
BEFORE USING LADDER.
DANGER
THE OPERATOR OF THIS VESSEL IS RESPONSIBLE FOR
THE ACTIONS OF PERSON IN AND AROUND THIS VESSEL.
SAFETY IS THE OPERATOR'S RESPONSIBILITY.
USING SWIM PLATFORM, FORWARD DECK, OR SUN DECK
WHILE BOAT IS UNDERWAY COULD RESULT IN SEVERE
PERSONAL INJURY. STOP BOAT AND TURN
OFF ENGINES BEFORE USING.
AVOID SERIOUS OR FATAL INJURY DUE TO ROTATION OF SEAT.
LOCK SWIVEL WHEN SPEED EXCEEDS 5 M.P.H.
INTERRUPT SWITCH MUST BE ATTACHED TO OPERATOR WHILE
ENGINE IS RUNNING. QUALIFIED OPERATOR MUST BE IN
CONTROL AT ALL TIMES. READ OWNERS MANUAL BEFORE USE.
WARNING
BOATMAN©S CHECK LIST
For maximum enjoyment and safety, check each of these items
BEFORE you start our engine:
DRAIN PLUG (Securely in place?)
LIFE-SAVING DEVICES (One for every person on board?)
STEERING SYSTEM (Working smoothly and properly?)
FUEL SYSTEM (Adequate fuel? Leaks? Fumes?)
BATTERY (Fully charged? Cable terminals clean and tight?)
ENGINE (In neutral?)
CAPACITY PLATE (Are you overloaded or overpowered?)
WEATHER CONDITIONS (Safe to go out?)
ELECTRICAL EQUIPMENT (Lights, horn, pump, etc.?)
EMERGENCY GEAR (Fire extinguisher, bailer, paddle, anchor
& line, signaling device, tool kit, etc?)
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
NOTICE
THIS BOAT IS EQUIPPED
WITH A DIRECT OVERBOARD
DISCHARGE. DISCHARGING OF
SEWAGE DIRECTLY OVERBOARD IS
FOR USE WHERE APPROVED ONLY.
CHECK U.S. COAST GUARD AND
LOCAL REGULATIONS.
DO NOT OPERATE
MACERATOR DRY.
WARNING
GRILL SURFACES AND LID WILL BECOME
HOT DURING AND AFTER USE.
USE EXTREME CAUTION WHEN AROUND
GRILL TO AVOID BURNS.

WELCOME ABOARD!
Congratulations!...
on your wise decision to purchase a Robalo boat. We welcome you
to the family of thousands of other Robalo boat owners. Since your
boat is a substantial investment, we are sure you selected your
Robalo because of its value, style, comfort, and performance. This
manual contains valuable information concerning your boat’s opera-
tion, maintenance, and care plus tips on boating safety and
seamanship.
ABOUT THIS MANUAL
More and more people are joining the ranks of boat owners. This
manual is written for the first-time boat owner or operator. Even if
you are an experienced boater, you will find much valuable informa-
tion regarding the safe operation and maintenance of your new
Robalo boat. Keep this manual on your boat for ready reference.
Due to our policy of continuous product improvement, the illustra-
tions used in this manual may not be identical to the components,
controls, gauges, etc. on your boat, as they are intended to be rep-
resentative reference views. Some controls, indicators, or
information may be optional and not included on your craft.
The precautions in this manual can’t and don’t cover every boating
situation. If a specific method or procedure is not covered, you must
make sure that what you do is safe for you and others. Always use
common sense when boating! Remember, too, that every safe boat-
ing excursion is a happy experience.
This manual is part of your boat’s equipment. Keep it on board the
boat at all times. If you transfer ownership of this boat to someone
else, be sure to give this manual to the new owner.
Your owner’s packet contains the manual for the boat you selected.
Also in this packet are instruction manuals from the suppliers of
standard and optional equipment for your boat. Examples of these
manuals include the engine, electrical equipment, pumps, and cabin
amenities. The suppliers of these products maintain their own man-
ufacturer’s warranty and service facilities. Be sure to fill out each
warranty card and mail it to the manufacturer to validate the war-
ranty. Record all information regarding these products on the “Boat
Data Record.” A copy of this form is near the end of this chapter
under Logs & Records.
Important: Keep the completed Boat Data Record in a safe
place at home. Do not keep it aboard the boat.
Read this manual as well as the manuals for the systems and com-
ponents on your Robalo boat. They provide the information needed
for safe operation and proper maintenance. The information in the
manuals provided by the manufacturers takes precedence over any
information in this manual if there is a conflict.
Following are summaries of each chapter in this manual:
1. Introduction
Included in this chapter is a summary of the manual plus general
information about construction and standards, dealer and owner
responsibilities, laws and regulations, logs and records, and the
warranty for your boat.
2. Boating Safety
This chapter discusses potential hazards associated with boating,
safety recommendations, safety information and practices, and
water sports safety. It also discusses safety equipment needed to
provide a safe operating environment.
INTRODUCTION 1
1-1

Note: For your safety, this manual has specific safety warn-
ings and comments where appropriate. Be sure to read the
entire manual.
3. Systems
Here you will find detailed information about the electrical and fuel
systems needed to operate your boat. This chapter discusses the
fresh water system and marine sanitation devices which make your
boating experience more comfortable.
. Components
Standard features and optional equipment for your Robalo boat are
discussed in this chapter. In general, these pertain to equipment
and amenities which make your boat a “home away from home.”
5. Underway
The intent of this chapter is to explain what you need to do before,
during, and after your boating excursion to make it an enjoyable and
safe experience.
6. Preventive Maintenance & Repairs
Preventive maintenance is the key to troublefree operation and
helps protect your investment. This chapter explains what you
should do to maintain your boat and how to make adjustments
and repairs.
7. Troubleshooting
Every boater encounters an operating problem at one time or
another. This chapter provides solutions to problems you can correct.
8. Interior & Exterior Care
This chapter tells you how to inspect, clean, and maintain your
boat’s interior and exterior.
9. Winterizing & Storage
What do you do when you need to winterize or store your boat for extended
periods of time? This chapter provides the necessary information.
10. Nautical Glossary
The Nautical Glossary defines terms associated with your boat and
terms you may encounter during your boating experience.
CONSTRUCTION & STANDARDS
All Robalo boats meet or exceed the construction standards set by
the U.S. Coast Guard, the National Marine Manufacturers
Association (NMMA), and the American Boat and Yacht Council
(ABYC) concerning:
• Navigation lights
• Factory installed fuel systems
• Engine and fuel tank compartment ventilation
• Flotation
• Steering systems
• Backfire flame arresters
NMMA certification means that the boat complies with applicable
federal regulations set forth by the U.S. Coast Guard. These regula-
tions are based on American Boat and Yacht Council (ABYC)
standards and recommended practices.
Most Robalo models can be certified to carry the CE mark. The CE
mark certifies that the boat meets relevant parts of the European
Directive for Recreational Craft 94/25/EC of the European
Parliament, including the International Organization for Standards
(ISO) and Recreational Marine Agreement Group (RMAG) guide-
lines in effect at the time of manufacture.
We recommend that you see your dealer if you wish to modify fac-
tory–installed equipment or add new equipment. Your dealer is
qualified to make such modifications or additions without placing the
1-2

safety or design integrity of your boat at risk and without invalidating
the warranty.
Robalo builds exceptionally high quality boats. We offer numerous
extras you won’t see at a boat show. We’ve created a list for your review.
Gelcoat
The advanced technology polyester we use offers superior weather-
ing resistance to surface yellowing and chalking. It will also help
protect and maintain the original glossy luster of your boat’s finish.
Robalo uses a premium quality gelcoat which offers improved flexi-
bility over other gelcoats, minimizing the potential for cracking.
Resin
It’s an age-old problem. Water penetrates the gelcoat and blisters
the bottom. The key is the resin. To cut costs, most use a general
purpose resin. Robalo uses a premium quality resin in the hull skin
coat of every boat in our line because of its superior bonding char-
acteristics and exceptional flex.
Plywood
To protect their wooden components from rot and deterioration,
most boat builders dip their plywood parts in a vat of protective
sealant. Unfortunately, this only offers very minimal protection for
the outside plies. The plywood Robalo uses throughout our boats is
pressure treated with a wood preservative and fungi inhibiting
chemical before it is kiln dried.
Loom Wrap Wiring
Attention to rigging detail is a Robalo hallmark. Instead of routing
the engine wiring harness haphazardly in the bilge in black tape, we
rely on automotive style flexguard loom that not only keeps things
neat but also protects against abrasion.
Through Bolted Stainless Steel Cleats
It’s one of the most often used components on your boat, but most
people think a cleat is a cleat, right? Wrong. Robalo’s cleats are
stainless steel so they won’t corrode and so they won’t twist. Also,
ours are big enough to accept a full-sized looped line.
Heavy Duty Rub Rail
A rub rail is supposed to protect your boat. Most don’t because they’re
the wrong material. Robalo uses a heavy-duty PVC rub rail with stain-
less steel insert that absorbs far more impact without denting.
Acrylic Tops
Ours are acrylic because it’s a superior material that won’t crack,
peel, or mildew. Further, our acrylic tops won’t shrink or expand,
which means they look and fit better in all weather conditions.
Stain Resistant Fabrics
Accidents happen. Spilled drinks, wet bathing suits and soggy tow-
els are a fact of life on a boat. All our cabin fabrics are stain
resistant. Buyers can choose from a wide variety of colors. When it
comes to interior fabrics, we have the one that’s right for you.
Superior Plastics vs. Wood
Robalo prides itself on building seats that are not only comfortable,
but durable. We use plastic seats because they hold their shape and
don’t retain water, reducing the potential for foam deterioration.
1-3

Flotation Requirements
All Robalo boats meet or exceed U.S. Coast Guard requirements for
flotation. All Robalo boats also meet or exceed U.S. Coast Guard
requirements for the following:
• Engine and Fuel Tank Compartment Ventilation
(requirements for flame arresting devices)
• Factory-Installed Fuel Systems
• Navigation Lights
• Steering System
RESPONSIBILITIES
Robalo’s quality service does not end when you buy one of our
boats. Through our dealer network we do everything possible to
ensure that you are satisfied with your purchase. Every Robalo
dealer has a responsibility to you, the boater.
Dealer
Dealer responsibilities include the following:
1. Discuss with you the terms of all warranties and stress the impor-
tance of registering warranties with the appropriate manufacturers.
2. Explain how you can obtain warranty service.
3. Complete new boat and pre-delivery inspection procedures.
Sign the form to certify that all items were completed.
Your Robalo dealer can provide you with thorough instruction in the
operation of your boat. Please feel free to ask for assistance.
Boat Owner
Your responsibilities include the following:
1. Read this manual as well as all other manuals and information
included in your owner’s packet.
2. Schedule an appointment with your dealer to go over all war-
ranties. After the appointment, complete the Robalo Boat limited
warranty registration card in an envelope inside the Owner’s
Manual packet. Keep a record of the hull number for future ref-
erence.
3. Inspect the boat at the time of delivery to make sure all systems
and components are operating properly. Robalo recommends
that you refer to your engine warranty for initial inspection and
service requirements.
The new boat and pre-delivery inspection form (found in your
owner’s manual) will help you as you inspect your new boat. After
completing your inspection, sign the form to certify you have
inspected the boat with your dealer.
4. Schedule an appointment with your dealer to go over the pre-
delivery engine service record. Sign this record to indicate your
dealer has explained this record to you.
5. Operate all equipment in accordance with the manufacturer’s
instructions.
6. Become familiar with all federal, state, and local laws affecting
your boat and its operation.
7. Perform or provide for the appropriate periodic maintenance out-
lined in the manuals and service guides.
1-4

LAWS AND REGULATIONS
This section of the manual includes general information about gov-
ernment regulations. You, the boater, are responsible for
complying with the requirements of federal, state, and local laws.
If you have any questions, contact the U.S. Coast Guard or other
appropriate authority.
Boat Registration
Federal and state laws require that every boat having propulsion
machinery of any type must be registered in the main state of
usage. Registration numbers and validation stickers must be dis-
played on the boat according to regulations. The registration
certificate must be carried on board when the boat is in use.
Safety Equipment
The following equipment is required on all boats:
• Fire extinguishers
• Personal flotation devices (PFDs)
• Navigation lights
• Visual distress signals
• Sound signaling device
See Chapter 2 for more information about safety equipment.
Discharge of Oil
The Federal Water Pollution Control Act prohibits the discharge of
oil or oily waste into or upon the navigable waters of the United
States or the waters of the contiguous zone if such discharge
causes a film or sheen upon, or a discoloration of, the surface of the
water or causes a sludge or emulsion beneath the surface of the
water. Violators are subject to a penalty.
Disposal of Plastics & Other Garbage
Plastic refuse dumped in the water can kill fish and marine wildlife
and can foul vessel propellers and cooling water intakes. Other
forms of waterborne garbage can litter beaches and cause illness.
U.S. Coast Guard regulations therefore strictly prohibit dumping
plastic refuse or other garbage mixed with plastic into the water any-
where. Further, the regulations restrict the dumping of other forms of
garbage within 12 miles from shore on the east coast, and 9 miles
from shore on the west coast.
Within 3 miles of shore and in U.S. lakes, rivers, bays and sounds,
it is illegal to dump plastic, dunnage, lining, and packing materials
that float; and any garbage except dishwater, gray water, and fresh
fish parts.
Between 3 and 12 miles it is illegal to dump plastic, dunnage, lining,
and packing materials that float; and any garbage not ground to less
than one square inch.
Between 12 and 25 miles it is illegal to dump plastic, dunnage, and
packing materials that float.
Beyond 25 miles it is illegal to dump plastic.
The U.S. Coast Guard has issued these regulations to implement
Annex V of the International Convention for the Prevention of
Pollution from Ships, 1973, commonly known as Annex V of the
MARPOL (Marine Pollution) Treaty 73/78. They apply to all U.S.
vessels wherever they operate (except waters under the exclusive
jurisdiction of a state), and foreign vessels operating in U.S. waters
out to and including the Exclusive Economic Zone (200 miles).
If your boat is 26 feet or more in length, the regulations require U.S.
recreational boaters attach one or more Coast Guard Trash
Dumping Restrictions placards to your boat. The placard warns
against the discharge of plastic and other garbage within U.S. navi-
gable waters and specifies discharge restrictions beyond the
territorial sea (generally within 3 or more nautical miles of shore).
1-5

The placard must also contain the warning that a person violating
these requirements is liable for civil and criminal penalties. The
placard must also state that local regulations may further restrict the
discharge of garbage. You may purchase these placards from local
marinas, boat dealers, or marine equipment suppliers.
The U.S. Coast Guard has also issued regulations requiring boats
to have a sanitation system on board to control pollution. Wastes
are to be stored in a holding tank or other device, such as a Porta-
Potti, until the device can be can be pumped out or otherwise
disposed of at a shore facility. Discharging this waste overboard is
in most cases prohibited. Check with the Coast Guard regarding
regulations in your area.
OWNER’S LOGS AND RECORDS
At the end of this chapter are three forms which you will find very
helpful.
Use the Boat Data Record to record all important information about
your boat and the major components installed. After you have
entered all the data, remove this form from your Owner’s Manual
and store in a safe place. Do not keep this form aboard your boat.
The Travel Plan Log provides a record of your destination, depar-
ture and return times, boat description, passenger list, and other
information about the trip you have planned. At the bottom of the
form is space for listing emergency telephone numbers in case your
return is delayed past the expected time. It also has space for indi-
cating information about the person filing this report. Leave the
completed form ashore with a responsible person. We recommend
you make several copies of this form each boating season to ensure
an ample supply.
The Fuel Usage Chart is a handy way to record information cover-
ing engine hours, fuel consumption, miles traveled, as well as RPM
(revolutions per minute), Average MPH (miles per hour), and GPH
(gallons per hour).
WARRANTY POLICY TRANSFER
Your Robalo boat is backed by a Limited Express Warranty. It is
important that you are aware of its terms. If a problem arises with
your Robalo boat as a result of workmanship or materials, contact
your dealer as soon as possible to determine whether correcting the
problem may be covered by the warranty. Please have your hull
identification number and necessary model numbers on hand for the
items that may need service or repair. Your hull identification num-
ber is below the rub rail on the starboard aft corner of your boat.
The Robalo Limited Warranty Policy may be transferred to subse-
quent owner(s) providing the Ownership Transfer Record (OTR) is
completed and returned to the Robalo Customer Service Office. The
OTR is located at the end of this chapter. Subsequent owner(s) will
receive the balance of warranty available subject to a $100.00
deductible per occurrence for claims filed in accordance with the
Robalo Limited Warranty Policy. The Ownership Transfer fee is
$500.00 for boats with hull lengths less than 24 feet and $1,000 for
boats with hull lengths of 24 feet or more.
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1-7
General
__________________ ___________________
Model Name State of Registration
____________________________________________________
Hull Identification Number
____________________________________________________
Boat Name
____________________________________________________
Hull Color(s)
___________ ___________ _______
Length Beam Weight
__________________ _______________
Draft (Drive Down) Draft (Drive Up)
__________________ _______________
Freeboard (Fore) Freeboard (Aft)
Engine
_______________________ ___________________
Manufacturer Model Name/Number
_____________ ____________ __________
Oil Type/SAE Quarts Filter Type
_______________________
Serial Number
Fuel System
__________________ _______________
Tank Capacity Filter Type
Fresh ater
__________________
Tank Capacity
Propeller
__________________ _______________
Manufacturer Pitch
____________________________________________________
Model Number
Battery
__________________
Manufacturer
____________________________________________________
Model Number
Radio
__________________ _______________
Manufacturer Type
____________________________________________________
Model Number
____________________________________________________
Serial Number
Key Numbers
____________________________________________________
Cabin
____________________________________________________
Glove Box
____________________________________________________
Ignition
• Design Category: ABCD
(circle one)
• Maximum Rated Engine Power — kilowatts (horsepower)
__________________________________________________
• Unladen Weight — kilograms (pounds)____________________
• Maximum Load:
Weight — kilograms (pounds) __________________________
Number of People ____________________________________
Name ___________________________
Address__________________________
________________________________
Sales Manager ____________________
Phone ___________________________
Fax _____________________________
Purchase Dealership Service Dealership
Name ___________________________
Address__________________________
________________________________
Service Manager___________________
Phone ___________________________
Fax _____________________________
BOAT DATA RECORD

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R nTime
(In Ho rs) F el Used
(In Gallons)
Distance
Traveled
(In Miles) RPM Average Miles
per Ho r Gallons
per Ho r
Date
FUEL USAGE CHART
R nTime
(In Ho rs) F el Used
(In Gallons)
Distance
Traveled
(In Miles) RPM Average Miles
per Ho r Gallons
per Ho r
Date

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TRAVEL PLAN LOG
The boat listed below should return by:
__________________ ________________ at the latest.
If it has not, please call the emergency numbers
listed at the right.
Police _________________________________
Coast Guard _________________________________
Other Authority _________________________________
Personal _________________________________
Trip Information
_______________________ _______________________
Departure Date/Time Departure Location
_______________________ _______________________
Return Date/Time Return Location
Boat Description
_______________________ _______________________
Boat Name Type
_______________________ _______________________
Registration Number Manufacturer
_______________________
Length
_______________________ _______________________
Hull Color Deck (Color)
_______________________ _______________________
Cabin (Color) Trim (Color)
____________________________________________________
____________________________________________________
Other Physical Characteristics
Engine
_______________________ _______________________
Type HP
_______________________ _______________________
Fuel Type Fuel Capacity
Safety & Emergency Equipment
(YES/NO & NUMBER)
_____________ _____________ ______________
Life ackets Cushions Distress Light
_____________ _____________ ______________
Flares Smoke Signals Flash Light
_____________ _____________ ______________
Mirror Paddles Anchor
_____________ _____________ ______________
Food Water Life Raft
Radio
_______________________ _______________________
Onboard (Yes/No) Type
____________________________________________________
____________________________________________________
Frequencies usually used or monitored
Passenger List (Use Another Sheet If Necessary)
____________________________________________________
Full Name
_______________________ ________________________
Age/Sex Phone Number
____________________________________________________
Complete Address
____________________________________________________
____________________________________________________
Full Name
_______________________ ________________________
Age/Sex Phone Number
____________________________________________________
Complete Address
____________________________________________________
____________________________________________________
Full Name
_______________________ ________________________
Age/Sex Phone Number
____________________________________________________
Complete Address
____________________________________________________
____________________________________________________
Full Name
_______________________ ________________________
Age/Sex Phone Number
____________________________________________________
Complete Address
____________________________________________________
Time
Date
ALWAYS FILL THIS SHEET OUT COMPLETELY—IN AN EMERGENCY ALL INFORMATION MAY BE HELPFUL

1-11

1-12
ROBALO BOATS LLC LIMITED WARRANTY
2011 and Subsequent Model Years
P. O. Box 928
Nashville, GA 31639
Upon delivery, owner shall complete the Limited Warranty Registration Card and return it to Robalo LLC, P. O. Drawer
928, Nashville, Georgia 31639 (“Robalo”) within fifteen (15) days of delivery of a new Robalo boat from an authorized
Robalo dealer.
DEFINITIONS OF TERMS CONTAINED IN THE LIMITED WARRANTY
Hull: The single molded fiberglass shell that rests in the water below the hull flange and it’s structural components
consisting of the stringers and the transom
Structurally Defective: The presence of a defect in material or workmanship that causes the hull to be unsafe or unfit for
use under normal operating conditions.
Original Purchaser: Consumer(s) who purchase a new Robalo boat, retail, from an authorized Robalo dealer.
Subsequent Purchaser: Purchaser(s) who acquire a used Robalo boat from the Original Purchaser, or an authorized Robalo
dealer, as evidenced by a Bill of Sale and an Ownership Transfer Record completed by the original retail purchaser/
dealer.
Date of Delivery: The date that the new boat was actually delivered to the first retail purchaser.
Demonstrator Boat: An untitled /unregistered boat with 20 or more hours usage.
Fair Market Value: Defined by www.nadaguides.com “Average Retail” as of the date of the Owner’s claim.
THE WARRANTIES
ORIGINAL OWNER TEN YEAR LIMITED STRUCTURAL HULL WARRANTY
Subject to the conditions, exclusions and limitations set forth below, Robalo warrants to only the Original Purchaser of
a new Robalo boat that either Robalo or its authorized dealer will, at Robalo’s option, repair or replace the fiberglass hull
manufactured by Robalo if it is found to be Structurally Defective for a period of ten (10) years after the date of delivery.
Robalo’s obligation to repair or replace a hull is limited to the fair market value of the owner’s boat as of the date of the
owner’s claim.
TRANSFERABLE FIVE-YEAR LIMITED STRUCTURAL HULL WARRANTY
Subject to the conditions, exclusions and limitations set forth below, Robalo warrants to the first subsequent purchaser
that Robalo, or its authorized dealer will, at Robalo’s option, repair or replace the fiberglass hull manufactured by Robalo
if it is found to be Structurally Defective within five (5) years after the date of delivery to the original retail purchaser.
Robalo’s obligation to repair or replace a hull is limited to the fair market value of the owner’s boats as of the date of the
owner’s claim.
To register the above referenced transfers, the Subsequent Purchaser must mail the following to Robalo Warranty
Transfer, P. O. Drawer 928, Nashville, GA 31639 no later than thirty (30) days after the purchase from the Original
Purchaser:
(1) An Ownership Transfer Record (included in the Owner’s Manual) completed by the Original Purchaser and
the Subsequent Purchaser;
(2) A copy of the bill of sale or other evidence of purchase of the boat from the Original Purchaser, including the
model and hull identification number; and,
(3) The warranty transfer fee of $500.00 for models less than 26 feet and $1,000 for models 26 feet or greater.
TRANSFERABLE ONE-YEAR LIMITED WARRANTY

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Subject to the conditions and limitations to coverage and liability discussed below, Robalo warrants to the
original and first subsequent purchaser who has registered the transfer with Robalo in the manner provided
above under “TRANSFERABLE FIVE-YEAR LIMITED STRUCTURAL HULL WARRANTY”, for a period
of one year from the date of delivery to the original purchaser, that each new fiberglass boat manufactured by
Robalo is free from defects in material and workmanship.
Please note that engines, outdrives, transom assemblies, controls, batteries, propellers, air conditioners,
generators, refrigerators, certain electronics and certain other accessories or components on your boat are not
warranted by Robalo under this Limited Warranty, but may be warranted by manufacturers other than Robalo.
Please refer to the Robalo Owner’s Packet to locate Owner’s Manuals for these specific items and instructional
information about possible warranties from manufacturers other than Robalo. Except as expressly set out herein,
all warranties provided by the manufacturers and distributors of these accessories and components are hereby
assigned to the owner, to the extent permitted by the accessory or component manufacturer, as the owner’s sole
and exclusive remedy with respect to such items. Please note that coverage under any of these other
independent warranties is contingent upon your compliance with the warranty registration requirements of the
manufacturer of such item.
CONDITIONS TO COVERAGE
In addition to any other conditions to coverage contained herein, the responsibility of Robalo under each of the foregoing
limited warranties is also subject to the following conditions:
(1) The owner must first notify the dealer from whom the boat was purchased of any claim under this warranty within
the applicable warranty period and within thirty (30) days after the defect is or should have been discovered.
(2) All costs of any nature for delivering any boat to a Robalo dealer, the Robalo factory, or any other point of repair
authorized by Robalo and the return thereof shall be paid by the boat owner and are not covered under this
warranty. Such cost may include but are not necessarily limited to transportation, freight, haul-outs, blocking and
storage.
(3) All repairs, corrections or replacements shall be performed by Robalo or a dealer or repair facility authorized by
Robalo at its sole discretion.
STATUTE OF LIMITATIONS
To the extent permitted by applicable State law, any lawsuit with respect to any breach of warranty claim seeking
revocation of acceptance or rescission, whether express or implied, must be filed within one (1) year after the cause of
action has occurred regardless of the time remaining in the warranty period under the Limited Warranty.
LIMITATION OF COVERAGE FOR DEMONSTRATION MODELS PURCHASED FROM ROBALO
DEALERS
Original retail purchaser(s), who otherwise comply with this Warranty Statement, receive the balance, as they exist at the
time of purchase, of the Five-Year Transferable Limited Structural Hull Warranty and the One-Year Transferable Limited
Warranty, only. The period of such limited warranties shall commence on the date the boat was first used for in-water
demonstration purposes by the Dealer. ALL OTHER WARRANTIES ARE EXCLUDED. Warranty Transfer fees are
waived for demonstrator boats.
LIMITATION OF REMEDIES
(1) Robalo’s obligation under this warranty is limited to the cost of repair of the warranted item or replacement
thereof, at Robalo’s sole option, when returned prepaid to Robalo or other point of repair authorized by Robalo.