Robert Juliat ZEP 660 SX User manual

300W LED PROFILE SPOT /
PROJECTEUR DE DÉCOUPE LED 300W
PROFILE SPOT /
VALIDATION: 17/06/16
DN41087800
Manual / Manuel
Robert Juliat S.A.S. 32, rue de Beaumont, F 60530 Fresnoy-en-Thelle - phone : [phone] - fax : [phone] - [email protected]
www.robertjuliat.com
REF Standard
Standard
North American
Nord-Américain
28 - 54° 663SX 663CSX
16 - 35° 664SX 664CSX
11 - 26° 661SX 661CSX

Robert Juliat reserve the right to change
or alter any of the items detailed on this page,
to increase or improve manufacturing techniques without prior notice.
Table of contents :
1 User’s instructions.............................................................................................................................................................. 1
2 Presentation....................................................................................................................................................................... 2
2.1 Functions................................................................................................................................................................. 2
2.2 Identification plate.................................................................................................................................................... 2
2.3 Accessories included............................................................................................................................................... 3
2.4 Optional accessories................................................................................................................................................ 3
3 Set-up................................................................................................................................................................................ 4
3.1 Mechanics ............................................................................................................................................................... 4
3.1.1 Operating positions............................................................................................................................................. 4
3.1.2 Minimum distance between a flammable material and the lighting unit................................................................ 4
3.1.3 Instructions for use.............................................................................................................................................. 4
3.1.4 Hanging.............................................................................................................................................................. 4
3.1.5 Safety cable........................................................................................................................................................ 5
3.2 Electrical.................................................................................................................................................................. 5
3.2.1 LED source......................................................................................................................................................... 5
3.2.2 Power ................................................................................................................................................................. 5
3.2.3 DATA.................................................................................................................................................................. 6
3.3 Accessories............................................................................................................................................................. 8
3.3.1
Front filter holder.................................................................................................................................................... 8
3.3.2
Internal filter holder................................................................................................................................................ 8
3.3.3 Gobo holder / iris................................................................................................................................................. 8
3.3.4 Shutters.............................................................................................................................................................. 9
4 Operation......................................................................................................................................................................... 10
4.1 Light intensity......................................................................................................................................................... 10
4.1.1 Range............................................................................................................................................................... 10
4.1.2 Control.............................................................................................................................................................. 10
4.1.3 Parameters....................................................................................................................................................... 10
4.2 Strobe.................................................................................................................................................................... 11
4.2.1 Range............................................................................................................................................................... 11
4.2.2 Control.............................................................................................................................................................. 11
4.2.3 Parameters....................................................................................................................................................... 11
4.3 Beam size adjustment............................................................................................................................................ 12
4.3.1 Range............................................................................................................................................................... 12
4.3.2 Control.............................................................................................................................................................. 12
4.4 Orientation............................................................................................................................................................. 12
4.4.1 Range............................................................................................................................................................... 12
4.4.2 Control.............................................................................................................................................................. 13
4.5 Colour.................................................................................................................................................................... 13
4.6 Beam shaping........................................................................................................................................................ 14
4.6.1 Range............................................................................................................................................................... 14
4.6.2 Control.............................................................................................................................................................. 14
4.7 Beam rotation........................................................................................................................................................ 15
4.7.1 Range............................................................................................................................................................... 15
4.7.2 Control.............................................................................................................................................................. 15
4.8 Gobos.................................................................................................................................................................... 16
4.9 Control board......................................................................................................................................................... 17
4.9.1 Display and Controls......................................................................................................................................... 17
4.9.2 Menus and parameters..................................................................................................................................... 17
4.9.3 DMX remote control.......................................................................................................................................... 20
4.9.4
Reset................................................................................................................................................................... 20
4.9.5 Feedback information........................................................................................................................................ 21
5 Service............................................................................................................................................................................. 21
5.1 Preventive maintenance ........................................................................................................................................ 21
5.1.1 Frequency......................................................................................................................................................... 21
5.1.2 General cleaning............................................................................................................................................... 21
5.1.3 General visual check......................................................................................................................................... 21
5.1.4 LED access....................................................................................................................................................... 22
5.1.5 LED source....................................................................................................................................................... 22
5.1.6 Optics ............................................................................................................................................................... 22
5.2 Analysis................................................................................................................................................................. 22
5.3 LED reaction according to LED temperature.......................................................................................................... 22
5.4 Thermal protection................................................................................................................................................. 22
5.5 Adjusting the maximum light output level ............................................................................................................... 22
5.6 Exploded view / Spare parts list............................................................................................................................. 22
6 Troubleshooting ............................................................................................................................................................... 23
EN

EN -1-
1 User’s instructions
GENERAL INSTRUCTIONS
1. Not for residential use.
2.Thesefixtures must only be serviced by a qualified technician.
3. In addition to the instructions indicated on this page, relevant health and safety requirements of the appropriate EU
Directives must be adhered to at all times.
4. This fixture is in compliance with section 17 - Lighting appliance for theatre stages, television, cinema and photograph
studios. Standards NF EN 60598-1 and NF EN 60598-2-17.
5. This fixture is rated as IP20, and is for indoor use only.
FIXTURE
6. Ensure fixture is correctly mounted on an appropriate support.
7. Protection screens and lenses must be replaced in the event of any damage, such as cracks or deep scratches, since
these might reduce performance.
8. When hung or flown the fixture must be secured by an additional hanging accessory (such as a safety cable or bond) of
suitable length.
9. Safety bonds or cables must be securely attached to the back of the fixture and be as short as possible, or rolled up as
necessary, to minimise travel distance should the fixture be dislodged.
10. Movable accessories (scroller, etc.) must also be secured with a suitable safety cable or bond at the front of the fixture.
11. The combined weight of both the fixture and the accessories must be considered when choosing the load-bearing
capability of safety cable or bond.
12. Do not open lighting fixture when the source is on.
13. WARNING: LED source become hot during use. Allow fixture to cool before servicing.
14. Do not tamper with design of fixture nor any of its safety features.
15. Tighten electrical mains cable connections regularly and replace with one of identical specification if damaged.
16. Use only with correct power supply.
VENTILATION
17. Keep well away from flammable material.
18. Not for outdoor use. Do not cover. Do not permit fixture to get wet.
19. To avoid overheating, do not obstruct air vents.
20. Ensure any cooling fans are in correct working order. If fans are not working, turn fixture off immediately and service as
necessary.
CLEANING
21. Do not touch LED source with fingers.
22. Clean all optical parts with alcohol-based cleaner.
23. Clean all filters regularly.
POWER SUPPLY
24. Disconnect from the mains before servicing.
25. Mains connection only. Do not connect to "electronic output" such as dimmer.
26. Not for outdoor use. Do not cover.
27. Ensure power supply circuit breakers, always remain accessible.
PLEASE NOTE
These products have been built to conform to European standards relating to professional lighting equipment. Any modification
made to our products will void the manufacturers' warranty.
EN

EN -2-
2 Presentation
2.1 Functions
Functions :
1. Identification plate
2. Data connectors (IN and OUT)
3. Power connectors (IN and OUT)
4. Thermal breaker
5. Power switch
6. Control board
7. Wireless DMX antenna (option)
8. Handle
9. Safety cable attachement point
10. Hanging yoke
11. Tilt index
12. Tilt locking handle
13. Gate: slots for gobo holder and/or iris
14. Shutters
15. Shutter locking system
16. Lens tube rotation locking button
17. Lens tube access
18. Zoom adjustment
19. Front slot for accessories and gel frame
holder
20. Front slot locking system
2.2 Identification plate
Description
Units :
- Dimensions
- Weight
- Intensity
- Voltage
- Frequency
- Temperature
= metre (m) millimetre (mm).
= kilogram (kg).
= Ampere (A).
= Volt (V).
= Hertz (Hz).
= degree Celsius (°C).
1. MOD. : Model
2. VERS. : Version
3. U : Nominal voltage input (V)
4. I : Nominal intensity (A)
5. P : Maximum power input (W)
6. IP : International Protection Rating
7. t°a : Maximum ambiant temperature (°C)
8. t°c : Maximum external temperature of the unit (°C)
9. Net weight (kg)
10. Minimum distance between a flammable
material and the lighting unit (m)
11. Colour temperature version :
CW = Cool White
WW = Warm White
NDW = Neutral Daylight White
12. Serial number
13. Replace broken glass
14. Class 1 product label
15. Read manual first label
16. European conformity label
17. WEEE directive label
1 2
3 4
5 6
7 8
9
10
11
12
13
14 15 16 17
EN

EN -3-
2.3 Accessories included
R
e
f
e
rence
Description
1
PF500M2 180x180 mm (7.1x7.1 in) metal filter holder
2
SGUX Universal ‘A’-size gobo holder (metal, glass,frosted glass)
3
D8 Shutters (x4)
4
Power cable with CEE7/7 type IN connectors (standard version)
5
UL/CSA Power cable without connector (North American version)
2.4 Optional accessories
   

7 8 9 
1  4 5
R
e
f
e
rence
Description
1 CAV 600 A Double slot front cassette for 180x180mm accessories
CAV 600 AE Double slot front cassette for 185x185mm accessories
CAV600 C Double slot front cassette for 191x191mm (7-1/2") accessories
2 PCP1716A IEC60309 6h 16A 2P+T blue (P17) power connector
3 W-DMX W-DMX wireless DMX
4 G500 180x180mm safety grid
5 IWSX755
I
Drop-in iris (monoplane) with holder
6 VD 120 120x120mm inner frosted glass
7 Angled yoke
8 D8 Shutter
9 876 40x10mm hook clamp with 28mm screw for Ø35 to Ø50mm
10
880 40x10mm hook clamp with 28mm screw for Ø50 to Ø63mm
11
CS2 Safety cable (length = 600mm)
11
FCD600
EN

EN -4-
0,67 m
2.20 ft
3 Set-up
3.1 Mechanics
3.1.1 Operating positions
3.1.2 Minimum distance between a flammable material and the lighting unit
3.1.3 Instructions for use
Minimum :
5°C
41°F
Maximum :
40°C
104°F
IP20 – Indoor use only
3.1.4 Hanging
•Ensure fixture is correctly mounted on an appropriate support.
Net weight : 663SX = 16,5kg (36.4lbs) / 664SX = 18kg (39.7lbs) / 661SX = 18kg (39.7lbs)
EN

EN -5-
3.1.5 Safety cable
•When hung or flown the
fixture must be secured by
an additional hanging
accessory (such as a
safety bond or cable) of
suitable length.
•The combined weight of
both the fixture and the
accessories must be
considered when
choosing the load-bearing
capability of safety cable
or bond.
•Safety cables or bonds
must be securely attached
to the back of the fixture
and be as short as
possible, or rolled up as
necessary, to minimise
travel distance should the
fixture be dislodged.
3.2 Electrical
3.2.1 LED source
Never touch or scratch LED surface.
Never use compressed air directly on LED chip.
3.2.2 Power
Power supply
Voltage Frequency Input power Connectors
90 264 V 47-63 Hz
1,5A / 330 W @ 230V
2,8A / 330 W @ 120V
3,3A / 330 W @ 100V
Max. 3.6A
Standby mode: 10 W
Neutrik powerCON TRUE1
ref. NAC3PX (max. 20A)
•Class 1 product. This luminaire must be grounded.
•Must be connected directly to AC power. Do not connect to dimmer power.
•Automatic power detection.
•4A breaker.
•Daisy chain : maximum of 10units (230V) / 5units (120V)
Daisy chain (with delivered power cable) :
Maximum:
10units (230V)
5units (120V)
EN

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3.2.3 DATA
DATA
Protocol
Input connector
Output connector
USITT DMX 512-A XLR 5-pin XLR 5-pin
Power cable
Power cable Connector Mains plug Cable type
Cable
length Wiring
1 Standard
version
Neutrik
PowerCon®
NAC3FX
CEE7/7 3G1.5
H07RNF 3 m
9.8 ft
Live: Brown
Neutral: Blue
Ground : yellow/Green
2 North American
version - 14AWG SJ
TYPE
(UL/CSA)
1,5 m
4.9 ft
Live: Black
Neutral: White
Ground : Green
In Out
Power up
DATA connectors
PIN # DMX Description
1 Shielding Foil & Braided Shield
2 DMX (-) 1st conductor of 1st twisted pair
3 DMX (+) 2nd conductor of 1st twisted pair
4 Not used 1st conductor of 2nd twisted pair
5 Not used 2nd conductor of 2nd twisted pair
EN

EN -7-
Wireless DMX option
•Protocol: Wireless Solution W-DMX
TM
•Refer to the OEM User’s manual for general
recommendations and use of the transmitter :
http://www.wirelessdmx.com
•The antenna must be clearly visible from the transmitter
•See. 4.9.2 for activation
•Do not connect a DMX IN data cable in case of wireless
DMX use
•In case of protocol errors, the wireless DMX is
automatically deactivated. To activate the wireless DMX
again, disconnect the DMX IN data cable, and then switch
the unit off and on.
DMX mode:
The first unit receives the DMX signal via the wireless network, then all the other units are
connected to the first one via DMX data cable
Daisy chain
:
Integrated terminal plug:
If no XLR connector is detected on DMX OUT connector, a 120Ωterminal plug is automatically
activated. Additional terminal plug on the last unit is not necessary.
Maximum:
32 units
Maximum:
32 units
DMX Console
EN

EN -8-
3.3 Accessories
3.3.1 Front filter holder
Step 1 Step 2
3.3.2 Internal filter holder
Step 1
Step 2
3.3.3 Gobo holder / iris
Step 1
Step 2
EN

EN -9-
3.3.4 Shutters
Step 1
Step 2
Step 3
EN

EN -10-
4 Operation
4.1 Light intensity
4.1.1 Range
4.1.2 Control
Remotely with DMX512-A protocol Locally
HTP
mode (Highest Takes Precedence)
:
Light output is the highest value of DMX512 command or local control
Focus mode
:
when standby display 1/6 DMX CONFIG.
Push Exit Light output = 100% for 1 minute
2x times Exit Light output = 0%
4.1.3 Parameters
•Resolution: Mode Resolution
8 bits 255 steps – 1 DMX channel
16 bits 65 535 steps – 2 DMX channels
•Curve: Linear / Square
0 % 100 %
DMX512
-
A
DMX Console
0
20
40
60
80
100
0 20 40 60 80 100
Light output (%)
Control (%)
Linear
Square
EN

EN -11-
•Smoothing :
Mode Smoothing
Slow Slow transition between 2 levels – equivalent to 1000W filament
Fast Fast transition between 2 levels – equivalent to 600W filament
Without Deactivated – Very fast transitions
•Dimming mode (FLICKER MODE):
Mode Dimming
PWM
PWM dimming (Pulse Width Modulation) – Frequency : 23.8kHz
Accurate dimming
FREE Constant current driving
No flicker but less accurate on lower levels – LED switch on at 5% only
MIXTE
0 15% : PWM dimming (Pulse Width Modulation) – Frequency : 23.8kHz
15 100% : Constant current driving
•Master mode (MASTER CONTROL):
DMX Local Light output
8/16bits Master
0 100% 100% 0% 0 100%
0 100% 50% 0% 0 50%
0% 100% 0 100% 0 100%
0% 50% 0 100% 0 50%
50% 100% 0 100% 50 100%
30% 80% 0 100% 30 80%
Mode required when simultaneous remote and local control are necessary (example :
followspot)
4.2 Strobe
4.2.1 Range
4.2.2 Control Remotely with DMX512-A protocol
4.2.3 Parameters Mode Strobe
ON 1 DMX channel added to control
the function
OFF Function not activated
DMX512
-
A
DMX Console
0 % 1 Hz 55 Hz 100 %
EN

EN -12-
4.3 Beam size adjustment
4.3.1 Range
Model Minimum beam Maximum beam
663SX / 663CSX
28° 54°
664SX / 664CSX
16° 35°
661SX / 661CSX
11° 26°
4.3.2 Control
4.4 Orientation
4.4.1 Range
Fu
nction
Range
PAN 0 360°
TILT
TU = 0 60°
TD = 0 90°
Beam angle
EN

EN -13-
4.4.2 Control PAN TILT
4.5 Colour
•Fixed colour:
Location
3.
Front filter holder
4.
Internal filter holder
Type Standard coloured gel filter Frosted or dichroïc glass
Standard coloured gel filter
Dimensions
Installation
See 3.3.1
EN

EN -14-
4.6 Beam shaping
4.6.1 Range
Open Iris
4.6.2 Control
See 3.3 Accessories for Gobo, Iris and additional shutters installation
1 shutter 2 shutters 3 shutters 4 shutters
5 shutters 6 shutters 7 shutters 8 shutters
Locking shutter system


Locked Unlocked
EN

EN -15-
4.7 Beam rotation
4.7.1 Range
Fu
nction
Range
Gobo shutters
4.7.2 Control
EN

EN -16-
4.8 Gobos
Location
Type
Metal / Glass / Plastic
Dimensions
A-size
Installation
Position 1 Position 2
EN

EN
exit – + select
ERROR
DATA
4.9 Control
4.9.1 Display and Controls
Function
1LCD display
2Exit the current menu / page
3Scrolls through menus and/or Decrease blinking data value
4Scrolls through menus and/or Increase blinking data value
5Enter the current menu option and/or validate
6Reset
7DMX and system LED feedback
1 42 5 6 73
4.9.2 Menus and parameters1
1With factory settings
Fixture turned on, initialisation screen is displayed briefly :
Name
ZEP 300 - LED FIXTURE
DMX SETUP INFORMATION
Function (Level 1)
DMX SETUP
DMX setup mode
CHANNEL (Ch) DMX channel number
VALUE (Val) DMX value : Level(%)
ORIGIN (x)
d: DMX | l: Local | f: Focus | m:
Master
DMX SETUP - ADDRESS STATUS (Level 2)
ADDRESS
DMX address status
DMX SETUP - ADDRESS MODE (Level 3)
ADDRESS DMX address range from 1 to 508
DMX SETUP - DMX DATA STATUS (Level 2)
DMX DATA
DMX data function
DMX DATA - PROTOCOL (Level 3)
PROTOCOL
DMX protocol status: DMX | NONE
| ERROR
ZEP 300
LED FIXTURE
Initialisation screen (@ start-up)
DMX SETUP
Level 1 - DMX Setup function - in Highest Takes Precedence (HTP) mode
Select
Select
Ch : XXX Val :XXX% (d)
DMX SETUP
DMX SETUP
-> ADDRESS : XXX
-> DMX DATA
Level 2 - DMX Setup address status
Level 2 - DMX Setup - DMX Data status
DMX SETUP
DMX DATA
-> ADDRESS : XXX
Protocol : XXXXX
Level 3 - DMX Setup address mode
Level 3 - DMX Data Protocol
Press the SELECT
button to validate
Exit
Exit
Exit
Go to next page -->
Go to next page -->
Select
Next screen: FIXTURE SETUP (page EN-18)
EN - 17 -
5 seconds

EN
Press the SELECT
button to validate
Press the SELECT
button to validate
Level 1 - DMX Setup function
Level 2 - DMX Setup address status
Select
Select
Select
Select
DMX SETUP
FIXTURE SETUP
FIXTURE SETUP
-> WIRELESS DMX
-> MODE:16 bits+strobe
->LIGHT CURVE: Linear
Level 2 - DMX Setup - Wireless DMX function
Level 2 - FIXTURE SETUP - Dimming mode status
Level 2 - FIXTURE SETUP - Light curve status
Dimmer Coars DMX@ XXX
FIXTURE SETUP
FIXTURE SETUP
Dimmer Fine DMX@ XXX
Strobe DMX@ XXX
Master DMX@ NA
WIRELESS DMX
Value: XX%- (yyy)
-> MODE:16 bits+strobe
->LIGHT CURVE: Linear
Value: XX%- (yyy)
Value: XX%- (yyy)
Value: %- ( )
XXXXXXXXXXXXXX
Level 3 - Dimmer Coarse value
Level 3 - FIXTURE SETUP - Dimming mode
Level 3 - FIXTURE SETUP - Light curve selection
Level 3 - Dimmer Fine value
Level 3 - Strobe value (16bits+Strobe)
Level 3 - Master*
Level 3 - WIRELESS DMX activation mode
Exit
Exit
Exit
Exit
Go to next page -->
Next screen: FIXTURE STATUS (page EN-19)
Level 3 - DMX Data Protocol
DIMMER COARS DMX coarse value: address status
VALUE
DMX coarse value : Level(%) & Level
(DECIMAL)
DIMMER FINE DMX fine value: address status
VALUE
DMX fine value : Level(%) & Level
(DECIMAL)
STROBE (16bits) Strobe value: address status
VALUE
Strobe value : Level(%) & Level
(DECIMAL)
MASTER*
Master function:
(*) DMX@ NA = Not applicable
DMX SETUP - WIRELESS DMX function (Level 2)
WIRELESS
Wireless DMX status
DMX WIRELESS data (Level 3)
VALUE
DMX wireless status :
Enabled* | Not Activated
FIXTURE SETUP (Level 1)
MODE (Level 2)
Fixture dimming mode status
MODE (Level 3)
Choice of dimming mode :
8bits | 16bits+Strobe
LIGHT CURVE
(Level 2)
Light curve status
LIGHT CURVE
(Level 3)
Choice of dimming curve :
Square | Linear
Press the SELECT
button to validate
FIXTURE SETUP
Level 1 - FIXTURE SETUP
EN - 18 -