Robin America RGX3510 User manual

.
Generator
Model RGXl810/RGX2410
RGX3510/RGX5510

CONTENTS
Section Title Page
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
SPECIFICATIONS ."."""• """ O"O"O"O"C."."• ""."."• "O""""O"00-0-0"""" O"O"""O"O"""""""""""""""" 1
PERFORMANCE CURVES ..". ".......................................................... 3
FEATURES ................................................................................. 13
GENERAL DESCRIPTION ...................................""" ........................ 14
4-1 External View ..............................................."."."..............."..".. 14
4-2 Control Panel ......................................................................... 15
4-3 Location of Serial Number and Specification Number .............................. 23
Construction AND FUNCTION .................................................... 24
5-1 Construction .......................................................................... 24
5-2 Function ............................................................................... 24
5-3 Generator Operation ................................................................. 28
5-4 Electronic Ignition System ............................................................ 32
5-5 Oil Sensor ............................................................................. 32
SAFETY PRECAUTIONS .........................................." ..................... 36
RANGE OF APPLICATIONS ............................................................ 37
MEASURING PROCEDURES .........................................." ............... 40
8-1 Measuring Instruments .C............................................................. 40
8-2 AC Output Measuring ................................................................ 43
8-3 DC Output Measuring ......" ........................." .............".. ".............. 43
8-4 Measuring Insulation Resistance .................................................... 44
CHECKING FUNCTIONAL MEMBERS ............................................... 46
9-1 Volt Meter ..........." ........................................" ......................... 46
9-2 AC Receptacles ...................................................................... 46
9-3 No-Fuse Breaker ..................................................................... 47
9-4 Stator ............................." ....................." .............................. 47
9-5 Rotor Assembly ....................................................................... 48
9-6 Condenser ............................................................................ 48
9-7 Diode Rectifier ........................................................................ 49
9-8 Oil Sensor (Option) ." ........................." ....................................... 50
Disassembly AND AssEMBLY ......................................................5l
1o-1
10-2
10-3
10-4
Preparation and Precautions ........................................................ 51
Disassembly Procedures ..............................................................52
Assembly Procedures ........" ....................................................... 59
Checking, Disassembly and Reassembly of the Control Box .................”.... 65

Section Title Page
11 . TROUBLESHOOTlNG ....................................................................
11-1 NoACOutput ........................................................................
11-2ACvoltage istoohighortoo low ...................................................
66
66
68
11
-3 ACvoltage is normalat no.load. butthe loadcannotbeapplied ................. 69
69
71
74
11-4
No DCOutput ........................................................................
11-5 IdleControl(Option for60 Hz only) ................................................
12 . WIRINGDIAGRAM ........................................................................
...

1. SPECIFICATIONS
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-2-

2. PERFOMANCECURVES
2-1 MODEL RGX1810
2k
1.5k t
lk
z W
I-
0.5k 2
0
0
s
RGXl810
Output Ma. ......................
Rated .....................
Frequency ........................
Voltage ...........................
1500W
1300W
50Hz
110v
5
CURRENT(A) -
RGXl810
OutputMax. ......................
1800W
1500W
1 1
ov, 120v
.....................
2k t
Rated
........................ Frequency 60Hz
Voltage
....................
1.5k
CURRENT(A)
-
F
lk 5
n
D.5k
+
RGX1810
Output Ma. ......................
1500W
2k Rated 1300W
50Hz
.....................
Frequency ........................
Voltage 220v ...........................
5
CURRENT(A) -
-3-

t
t
h
3
-1k 5
n
-0.5k
I-
RGXl810
Output Ma. ......................
Rated .....................
Frequency ........................
Voltage ...........................
1800W
1500W
60Hz
220v
-
CURRENT(A) -
12*
lk
1.5k t
n
3
-0.5k 2
Y
+
t-
3
-0 o
5 CURRENT(A) -
RGXl810
Output Ma. ......................
Rated .....................
Frequency ........................
Voltage ...........................
1500W
1300W
50Hz
240V
t
t
.2k
.1.5k
t
0.5k
to
RGXl810
Output Max. ......................
Rated .....................
Frequency ........................
Voltage ......................
1500W
1300W
50Hz
11OV/220V
CURRENT(A) -
-4-

t2k t
‘3
-1.5k 5
5
0
-1k
-0.5k
-0
RGX1810
Output Max. ...................... 1800W
Rated
.....................
Frequency ........................ 60Hz
Voltage
...................... 1 1 OV/220V
1500W
CURRENT(A1-
2-2 MODEL RGX2410
/)* 1.5k 1
CURRENT(A) C
z
61
3
60
s
59
L
h
>
V
3
t 120
E 110
Y 100
s
e
0 4 8 1216 20
1.5k
0.5k
0
LO
CURRENT(A1-
-5-

0
CURRENT(A) -
-2k
-1.5k
z
RGX2410
Output Ma. ......................
Rated .....................
Frequency ........................
Voltage ...........................
2400W
2000w
60Hz
220v
-0
0 2 4 6 8 1012
CURRENT(A)
-
-6-

t 53
- 52
z
* 51
5 50
E
Y
0
x
s 49
240
E 220
s
= 120
g 200
110
100
0 4 8 1216 20
RGX2410
Output Max. ......................
rk t
.....................
2000w
Rated 1700W
Frequency
........................
50Hz
1.5k E
n
I-
3
c
3
lk
CURRENT(A1 -
CURRENT(A1-
2-3 MODEL RGX3510
B CURRENT(A1-
lk
0
RGX3510
Output Max. ......................
3k
3000W
2500W
.....................
2k t
Rated
........................ Frequency 50Hz
Voltage
...........................
110v
s
lk 5
00
-7-

B CURRENT(A) -
t
t
63
62
61
60
59
240
220
200
0 4 8 12 16
CURRENT(A)
-
4k
3k 2k t
z
lk 5
os
n
c
3k
2k t
lk
c
3
n
00
5
RGX3510
Output Ma. ......................
Rated .....................
Frequency ......................... 60Hz
3500W
3000W
Voltage
....................
1 1 ov, 120v
RGX3510
4k Output Ma.
......................
3500W
-a-

0 10 20 30
CURRENT(A) -
-9
3k t
2k
3
E
lk
0
0
4k
3k t.
z
2k 2
0
+
s
lk
D
'3k t
2k z
5
n
lk g
0
0
RGX3510
OutputMax. ......................
Rated .....................
Frequency ........................
Voltage ...........................
3000W
2500W
50Hz
240V
RGX3510
Output Ma. ......................
Rated .....................
Frequency ........................
Voltage ......................
3500W
3000W
60Hz
11 OV/220V
120V/240V

2-4 MODELRGX5510
t
-5k
-4k
-3k
-2k
-1k
-0
.6k
.5k
,4k
3k
,2k
.lk
0
RGX5510
Output Max. ......................
t
.....................
5500W
Rated 4aoow
Frequency
........................
Voltage .....................
60Hz
1 1OV/120V
z
RGX5510
Output Ma. ......................
5000W
4400W
.....................
-5k t
Rated
........................ Frequency 50Hz
...........................
-4k Voltage 220v
CURRENT(A) -
- 10 -

6k 5k t
4k z
3k
2k
lk
0
0
-2k 5
-1k
0
RGX5510
OutputMa. ......................
Rated .....................
Frequency ........................
5500W
4800W
60Hz
Voltage ...........................
220v
CURRENT(A) -
-2k
-1k
-0
CURRENT(A) -
- 11 -

RGX5510
Output Ma. ......................
5500W
4800W
.....................
1””t
Rated
........................ Frequency 60Hz
Voltage ......................
11 OV/220V
12OV/24OV
5k
s
I-
-4k g
3
3
0
t 3k
-2k
-1k
-0
CURRENT(A1-
2-5 DC OUTPUT (Option)
DCVoltage ...............
DCAmpere ...............
DCoutput ...............
12v
8.3A
1
oow
The voltage curve shownin the left indicatesthe characteristicof DC output when charging a battery.
The voltage
ma, be decreased by 20% when the resistance load is applied.
NOTE: It is possible -. to use both.DC and AC outputs simultaneously up to the rated output in total.
- 12 -

3. FEATURES
3-1 BRUSHLESSALTERNATOR
Newly developed brushless alternator eliminates troublesome brush maintenance.
3-2 CONDENSER-TYPEVOLTAGE REGULATOR
A trouble freecondensertypevoltageregulatorensuresastablevoltageunderallworking
conditions.
3-3 OIL SENSOR
Oil sensor automatically shutsoff the engine whenever the oil level falls down below the lower limit
to protect the engine from seizure.
3-4 QUIETOPERATION
Robin RGX series generator delivers a quiet operation with :
0- A large super silent muffler.
0 A quiet 4-stroke Robin engine.
0 A silent cyclone air cleaner.
3-5 NO RADIO NOISE
Soise suppressorsparkplugandsparkplugcapareequippedstandardtopreventradiofrequency
interference.
3-6 LARGEFUELTANK
The large fuel tank allows more than 5 to 10 hours of continuous operation which is sufficient for a
half day or one day work without refueling.
3-7 RUGGEDTUBULAR FRAME
Full cradle type rugged tubuler frame protects the generator all around.
3-8 COMPACTAND LIGHT WEIGHT
NewlydevelopedbrushlessalternatorenabledtheRGXgeneratorstobeverycompactinsizeand
light in weight.
3-9 MINIMALMAINTENANCE
0 A brushless alternator release the operator from periodical brush maintenance.
0 A trouble free condenser type voltage regulator.
0 A drip-proof alternator design.
0 No-fuse circuit breakers.
0 An electronic pointless ignition system.
0 A dust-proof cyclone air cleaner.
3-10 LONG-LIFE DURABILITY
The heav-duty 4 strokeRobinengineandvirtuallymaintenance-freebrushlessalternatorensure
-0 A brushless alternator with a condenser voltage regulator.
0 Full rubber mount in a sturdy tubular frame.
0 A forged steel crankshaft supportedby two main ball bearings.
0 A pointless electronic ignition system.
0 A cast iron cylinder liner.
0 A forged aluminum connecting rod.
u greater durabilitywith :
- 13 -

4. GENERAL DESCRIPTION
4-1 EXTERNAL VIEW
FULL POWER SWITCH VOLTMETER NO-FUSEBREAKER
(RGX5510 DUAL VOLTAGE TYPE ONLY)
\
IDLE CONTROLSWITCH
DCFUSE HOLDER CHOKE LEVER
(Option) AIR CLEANER
AC RECEPTACLE
DC OUTPUT TERMINAL
(Option)
EARTH (GROUND) TERMINAL
FUELCOCK
PLUG COVER (SPARK PLUG. INSIDE)
OIL SENSOR
TAN? CAP FUEL,GAUGE
(Option
: RGX351 0 ONLY)
/ \- \
/
OIL DRAIN PLUG
\
DC OUTPUT TERMINAL
OIL FILLER CAP (Option
; RGX 351 0 ONLY)
- 14-

4-2CONTROLPANEL
RGX1810,RGX2410 : 50Hz, 60H~-llOV,12OVTYPE
VOLTMETER
\
DC FUSE (Option)
\
DC OUTPUT
TERMINAL (Option)
RGX1810, RGX2410 : 50Hz, 60H~-220V,240V TYPE
VOLTMETER
\
DC FUSE (Optionj
DC OUTPUT
TERMINAL (Optio
/
No-FUSEBREAKER
\ AC RECEPTACLE
'EARTH (GROUND) TERMINAL
/
NO - FUSE BREAKER
%AC RECEPTACLE
- 15 -

RGXl810,RGX2410 : 50Hz, 60Hz-11OV/220V, 120V/240V TYPE
VOLTMETER NO - FUSE BREAKER
220V RECEPTACLE
DC FUSE (Option)
11 OV RECEPTACLE
DC OUTPUT
TERMINAL (Option) EARTH (GROUND) TERMINAL
RGXl810,2410 : 50Hz-220V WITH SPECIALRECEPTACLE]
DC FUSE (Option)
,220VRECEPTACLE
DC OUTPUT
TERMINAL (Option)
- 16-

RGX1810,2410 : AUSTRALIA, 50HZ-240V
VOLTMETER
\
DC OUTPUT
TERMINAL (Option)
RGX3510 50Hz, 60Hz-1lOV,120V TYPE
STARTSWITCH VOLTMETER
(Option)
\ I
/
NO - FUSE BREAKER
240V RECEPTACLE .
NO-FUSEBREAKER
/
ACRECEPTACLEEARTH (GROUND) TERMINAL
- 17-
DC FUSE
/ (Option)
DC OUTPUT TERMINAL (Option)