Robostar RcT Series Instructions for use

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Robostar Robot Controller Manual
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Instruction and Maintenance Manual
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Operation Manual
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Programming Manual
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Unihost Manual
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Alarm Code Manual
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Robostar Co., Ltd.
Rbostar Robot Controller Manual

Robostar Co., Ltd
Copyright ⓒROBOSTAR Co., Ltd 2010
The copyright of this instruction manual belongs to Robostar Co., Ltd. No part of this manual can be used
in any form or by any means without the permission of Robostar Co., Ltd.
Specifications are subject to change without prior notice.

Before Reading the Operation Manual
Robostar Co., Ltd
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◈Most of all, read through safety precautions to use the controller properly.
◈Contents of the operation manual may vary depending on the software version
and may be notified to the user without notice.
◈Contact the person in charge in Robostar Co., Ltd for an inquiry about the updated
manual version.
◈Screens and pictures in the operation manual may be different from the actual
thing.
◈Prior to use, it is essential to check out the name plate of the controller and
whether the robot is consistent with S/N.

Product Warranty
Robostar Co., Ltd
Product Warranty
Robostar products are manufactured under strict quality control and all Robostar products
are warranted for one year from date of manufacture. During the warranty period, free
services shall be provided only for : mechanical failure due to the negligence of Robostar, or
failure caused by designs and in the manufacturing process during normal operation,
Free services are not provided in the following cases.
(1) After the warranty period expires.
(2) Failure caused by inappropriate repairs, alterations, and shifting that are instructed by your enterprise or the
third party, as well as other mishandling failure.
(3) Failure due to the use of unauthorized products, including parts and grease.
(4) Failure due to incidents involving fire, disasters, earthquakes, damage from storm and flood, and other force
majeure events.
(5) Failure caused by the use of products outside the environment specified in our product specifications, such as
in excretion and flooding.
(6) Wear-out failures for consumables.
(7) Failure due to the negligence of conducting maintenance and inspection work as specified in the operation
manual and the instruction manual.
(8) Damages other than robot repair costs.
Address and Contact Details for Robostar Co., Ltd
Head Office and Facility
119-38, Sasa-dong, Sangnok-gu,
Ansan-City, Gyeonggi-do, Republic of
South Korea (426-220)
Second Facility
(1st Floor, Lot 3, Block 4, Suwon Hi-tech
Industrial Complex)
960, Gosaek-dong, Gwonseon-gu,
Suwon-City, Gyeonggi-do, Republic of
South Korea (441-360)
Service Request and
Product Enquiries
-Sales Enquiry
TEL. [phone]
FAX. [phone]
-Customer Enquiry
TEL. [phone]
www.robostar.co.kr

Configuration of This Manual
Robostar Co., Ltd
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This manual consists of the following.
For safe use
Describes safety precautions in use of a robot.
Ch.1 Controller Overview
Describes controller’s features, model configuration, and the attachment location of a
name plate.
Ch.2 Basic Specifications
Describes controller installation environment, performance and specifications.
Ch.3 Controller Installation Method
Describes environmental conditions in controller installation and ventilation direction.
Ch.4 Controller Configuration
Describes controller size, Connector and names of main components.
Ch.5. Teach Pendant(T/P) Configuration
Describes how to connect T/P, how to use a Deadman.

Safe Use Guidelines
Robostar Co., Ltd
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Robot Safety (General)
For safe use of this product, be sure to become well aware of the manual prior to use.
Each manual contains the following marks in where special attention is required for safe
use. So, take a close look the manual before using the product.
Safety Marks
Symbol
Description
It indicates that critical damage to persons or property may occur
if handled incorrectly.
It indicates that product failure, malfunction or incidents may arise
if handled incorrectly.
It indicates that the product may do wrong operation or fail to
operate due to incorrect use, which therefore requires special
attention.
It indicates things prohibited for the normal use of the product.
Ex.) Mark for use of fire prohibited
It indicates what should be done for normal use of the product.
Ex.) Mark for mandatory grounding
필수

Safe Use Guidelines
Robostar Co., Ltd
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For safer and more effective use, be
sure to become aware of the manual
prior to use
Keep all loads and power supplies
within the rated range. Particularly,
do ensure input power supply
is AC 220V before use.
When installing a robot, fix it
firmly so that it cannot be moved.
This robot and the robot controller are industrial equipment manufactured with high
technology, therefore, be sure to follow the precautions listed below to be prepared
for possible incidents.

Safe Use Guidelines
Robostar Co., Ltd
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For safe work, install a safety net
around the robot operating area.
Be sure to check the wiring before
turning ON the controller power.
An incorrect wiring may lead to the
abnormal system operation.
For prevention of electric shock
accidents, be sure to install
FG (Frame Ground).
필수

Safe Use Guidelines
Robostar Co., Ltd
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While the robot is in motion or in
stand-by mode, take caution and do
not step into the robot operating
area. Take the same caution any time
even when the robot is stopped.
When several people are working at
a time, check for mutual safety before,
proceeding with the work, in particular,
involving power ON/OFF, motor
activation, and hand-operated
operation.
In robot maintenance, be sure to
Disconnect controller power switch,
remove the power plug from the
controller, and wait for over
3 minutes before starting the inspection.

Safe Use Guidelines
Robostar Co., Ltd
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When turning off the controller
power while the robot is working
or Servo On, Z (up, down) axis may fall
5~10mm. Stop the robot from working,
turn Servo Off and turn the power Off.