Rockford Fosgate PUNCH100 User manual

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car audio
fanatics
for
punc
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2-Channel Amplifiers
Operation & Installation
®

PUNCH 100 PUNCH 150 PUNCH 250 PUNCH 360 PUNCH 500 PUNCH 800
Dimensions
2.60" (6.60cm) H 2.60" (6.60cm) H 2.60" (6.60cm) H 2.60" (6.60cm) H 2.60" (6.60cm) H 2.60" (6.60cm) H
9.60" (24.38cm) W 9.60" (24.38cm) W 9.60" (24.38cm) W 9.60" (24.38cm) W 9.60" (24.38cm) W 9.60" (24.38cm) W
6.70" (17.01cm) L 6.70" (17.01cm) L 7.70" (19.55cm) W 8.70" (22.04cm) 9.70" (24.63cm) W 14.70" (37.33cm) W
Frequency Response 20Hz to 20kHz ±0.5dB
Bandwidth 10Hz to 200kHz ±3dB
Damping Factor @ 4Ω(at output connector ) >200
Slew Rate 30 Volts µs
IM Distortion (IHF) <0.05%
Source Unit Compatibility (+15dB gain overlap) 17V max. (low level in)
Input Sensitivity (+0dB gain overlap) Variable from 250mV to 4V (low level in)
Variable from 650mV to 11V (high level in)
Protection NOMAD - Internal analog-computer output protection circuitry limits power in case of
overload. Thermal switch shuts down the amplifier in case of overheating.
Battery Fusing Rating (External to Amplifier) 15A 20A 30A 40A 50A 60A
Fuse Type ATC ATC ATC ATC AGU AGU
Equalization (45Hz Punch Bass) Adjustable Variable Variable Variable Variable Variable
(0, +6, +12dB) (0 to +18dB) (0 to +18dB) (0 to +18dB) (0 to +18dB) (0 to +18dB)
Input Impedance 20k ohms
Specifications are subject to change without notice.
S
PECIFICATIONS
– i –

PUNCH 100 PUNCH 150 PUNCH 250 PUNCH 360 PUNCH 500 PUNCH 800
Dynamic Power Rating (IHF-202 Standard) - Measured at 14.4 Volts
Mono into a 4ΩLoad
160 Watts x 1 170 Watts x 1 320 Watts x 1 450 Watts x 1 710 Watts x 1 960 Watts x
1
Per channel into a 2ΩLoad
80 Watts x 2 80 Watts x 2 160 Watts x 2 210 Watts x 2 330 Watts x 2 480 Watts x 2
Per channel into a 4ΩLoad
50 Watts x 2 60 Watts x 2 100 Watts x 2 140 Watts x 2 210 Watts x 2 240 Watts x 2
Continuous Power Rating (Competition Standard) - Measured at 13.8 Battery Volts
RMS continuous power per channel,
25 Watts x 2 37.5 Watts x 2 62.5 Watts x 2 90 Watts x 2 125 Watts x 2 200 Watts x 2
both channels driven into a 4Ωload
from 20 to 20,000 Hz with less than
0.05% Total Harmonic Distortion (THD)
RMS continuous power per channel,
50 Watts x 2 70 Watts x 2 125 Watts x 2 180 Watts x 2 250 Watts x 2 400 Watts x 2
both channels driven into a 2Ωload
from 20 to 20,000 Hz, with less than
0.1% Total Harmonic Distortion (THD)
RMS continuous power mono into a
100 Watts x 1 140 Watts x 1 250 Watts x 1 360 Watts x 1 500 Watts x 1 800 Watts x 1
4Ωload from 20 to 20,000 Hz, with
less than 0.1% Total Harmonic
Distortion (THD)
Signal-to-Noise Ratio > 100dB A-weighted
Crossover Slope 12dB/octave Butterworth
Crossover Frequency
80Hz 80Hz 50Hz – 210Hz 50Hz – 210Hz 50Hz – 210Hz 50Hz – 210Hz
Specifications are subject to change without notice.
– ii –

Dear Customer,
Congratulations on your purchase of the world's finest brand of car audio amplifiers.
AtRockfordFosgatewearefanaticsaboutmusicalreproductionatitsbest,andweare
pleasedyouchoseourproduct.Throughyearsofengineeringexpertise,handcraftsman-
ship and critical testing procedures, we have created a wide range of products that
reproduce music with all the clarity and richness you deserve.
For maximum performance we recommend you have your new Rockford Fosgate
product installed by an Authorized Rockford Fosgate Dealer, as we provide specialized
training through Rockford Technical Training Institute (RTTI). Please read your
warranty and retain your receipt and original carton for possible future use.
Greatproductandcompetent installationsareonlyapieceofthepuzzle whenitcomes
to your system. Make sure that your installer is using 100% authentic installation
accessories from Connecting Punch in your installation. Connecting Punch has
everything from RCA cables and speaker wire to Power line and battery connectors.
Insist on it! After all, your new system deserves nothing but the best.
To add the finishing touch to your new Rockford Fosgate image order your Rockford
wearables,which include everything from T-shirts and jackets tohats and sunglasses.
To get a free brochure on Rockford Fosgate products and Rockford accessories, in the
U.S.call602-967-3565orFAX602-967-8132.Forallothercountries,call+001-602-
967-3565 or FAX [phone].
If, after reading your manual, you still have questions regarding this product,
we recommend that you see your Rockford Fosgate dealer. If you need further
assistance, you can call us direct at 1-800-669-9899. Be sure to have your serial
number, model number and date of purchase available when you call.
PRACTICE SAFE SOUND™
CONTINUOUS EXPOSURE TO SOUND PRESSURE LEVELS OVER 100dB
MAY CAUSE PERMANENT HEARING LOSS.HIGH POWERED AUTOSOUND
SYSTEMS MAY PRODUCE SOUND PRESSURE LEVELS WELL OVER
130dB. USE COMMON SENSE AND PRACTICE SAFE SOUND.
The serial number can be found on the outside of the box. Please record it in
the space provided below as your permanent record. This will serve as
verificationofyourfactorywarrantyandmaybecomeusefulinrecoveringyour
amplifier if it is ever stolen.
Serial Number: ________________________________
Model Number:________________________________

T ABLE OF C ONTENTS
Specifications .............................................................................................. i
Introduction................................................................................................1
Punch Amplifier Accessory Pack ................................................................... 1
2-Channel Feature Chart.............................................................................. 2
Design Features .......................................................................................... 4
Installation Considerations ...........................................................................6
Mounting Location ...................................................................................... 7
Battery and Charging ..................................................................................8
Wiring the System....................................................................................... 8
Using Passive Crossovers........................................................................... 10
Table of Component Values........................................................................ 11
Installation ...............................................................................................12
System Diagrams...................................................................................... 18
Troubleshooting........................................................................................ 21
Dynamic Power Measurements................................................................... 23
Warranty Information ................................................................................ 25
International Information............................................................................ 26
Sections marked
ADVANCED OPERATION
include in-depth
technical information
Sections marked
TROUBLESHOOTING
include recommendations for
curing installation problems
Sections marked
INSTALLATION
include “slam dunk”
wiring connections
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TROUBLE-S
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Welcometo Rockford Fosgate! This manual is designedto provide information
for the owner, salesperson and installer. For those of you who want quick
information on how to install this product, please turn to the Installation
Section of this manual or refer to the icons listed below. Other information can
be located by using the Table of Contents. We, at Rockford Fosgate, have
workedveryhardtomakesurealltheinformationinthismanualiscurrent.But,
asweareconstantlyfindingnewwaystoimproveourproduct,thisinformation
is subject to change without notice.
GETTING STARTED
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I NTRODUCTION
Rockford engineers designed the Punch 2-channel amplifiers to withstand
therugged automotiveenvironmentwhile delivering superiorsoundquality
in a flexible, reliable, and efficient package. TRANS•ANA is a low voltage
circuit in the preamp stage of all Punch amplifiers that lets the music sound
crystal clear and very real, even when played at high volume levels. This is
matched with TOPAZ, a unique grounding circuit used to eliminate noise
problemsassociatedwithcaraudiosystemsandtheirinstallation.Flexibility
is accomplished with the use of a built-in crossover. The use of a protection
circuit called NOMAD, along with MOSFET and DSM (Discrete Surface
Mount) technologies improve amplifier efficiency. The result of these
components give the Punch amplifier awesome sound quality in a “Bullet
Proof” package. An explanation of these technologies, most of which are
exclusively designed and patented by Rockford, are described in the
Technical Design Features.
– 1 –
P UNCH A MPLIFIER A CCESSORY P ACK
The accessory pack shipped with the Punch 2-channel amplifiers includes
the mounting hardware necessary to secure the amp to the vehicle and to
attach the end caps to the amplifier.
Installation & Operation Manual
Punch Verification Certificate
(4) Amplifier mounting screws (#8 x 3/4" Phillips)
(1) ATC Inline Fuseholder
(1) ATC 15 Amp Fuse (Punch 100)
(1) ATC 20 Amp Fuse (Punch 150)
(1) ATC 30 Amp Fuse (Punch 250)
(1) ATC 40 Amp Fuse (Punch 360)
(1) AGU 50 Amp Fuse (Punch 500)
Note: Refer to the Specification section of this manual for recommended
Punch 800 fuse sizes.

– 2 –
P UNCH 2-C HANNEL A MPLIFIER F EATURE C HART
100 150 250 360 500 800
# of CHANNELS 22 2 222
RMS Power Mono (4Ω) 25x2 37.5x2 62.5x2 90x2 125x2 200x2
RMS Power Mono (2Ω) 50x2 70x2 125x2 180x2 250x2 400x2
RMS Power Bridged/Mono (4Ω) 100x1 140x1 250x1 360x1 500x1 800x1
Stable Into: (each channel) 2Ω2Ω2Ω2Ω2Ω2Ω
Stable into: (bridged/mono) 4Ω4Ω4Ω4Ω4Ω4Ω
CIRCUITRY
1
TRANS• ana – circuit topology xx x xxx
TRANS• nova – patented circuit topology
2
–– – –––
Class-G – high efficiency topology –– – –––
MEHSA – heat dissipating technology –x x xxx
TOPAZ – patented noise eliminating circuitry
3
xx x xxx
DSM – discrete surface mount xx x xxx
MOSFETS – power supply & output devices xx x xxx
NOMAD – protection circuit xx x xxx
FEATURES
Die Cast Heatsink
4
xx x xxx
Hi-Level Inputs – for factory radios xx x xxx
RCA Inputs – for aftermarket radios xx x xxx
Balanced Inputs – – – – – –
Input Switches – eliminates “Y” adaptors –– – –––
Pass-Thru – feeds signal to aux. amp –– – –––
Pwr/Spk Screw Terminals x x – – – –
Pwr/Spk Block Terminals – – x x x x
4 Gauge Pwr/Gnd – – – – – –

– 3 –
100 150 250 360 500 800
Adjustable Punch Bass x – – – – –
(0dB/+6dB/+12dB @ 45Hz)
Variable Punch Bass – x x x x x
(0dB ~+18dB @ 45Hz)
Adjustable Xover (80Hz)
HP/FULL/LP
5
HP/FULL/LP
5
––––
Variable Xover (50Hz ~ 210Hz) – – HP/FULL/LP
5
HP/FULL/LP
5
HP/FULL/LP
5
HP/FULL/LP
5
Crossover Slope (Butterworth) 12dB 12dB 12dB 12dB 12dB 12dB
Phase Warp (0
0
~ 180
0
)------
GENERAL
B+ Fuse Size 15A ATC 20A ATC 30A ATC 40A ATC 50A ATC 60A ATC
Dimensions (H x W x L) 2.60" x 2.60" x 2.60" x 2.60" x 2.60" x 2.60" x
9.60" x 9.60" x 9.60" x 9.60" x 9.60" x 9.60" x
6.70" 6.70" 7.70" 8.70" 9.70" 14.70"
(6.60cm x (6.60cm x (6.60cm x (6.60cm x (6.60cm x (6.60cm x
24.38cm x 24.38cm x 24.38cm x 24.38cm x 24.38cm x 24.38cmx
17.01cm) 17.01cm) 19.55cm) 22.04cm) 24.63cm) 37.33cm)
1Additional information on features, specifications and system designs can be
found at: www.rockfordfosgate.com
2Trans•nova is patented under U.S. Patent 4,467,288
3TOPAZ is patented under U.S. Patent 5,751,823
4Diecast Heatsink is patent pending is patented under U.S. patent # D401,225
5HP = 12dB/octave High-Pass / LP = 12dB/octave Low-Pass / FULL = Full Range
6Recommended fuse not supplied with amplifier
--INTERNAL USE ONLY--
Heatsink Type #1 #1 #2 #3 #4 #6

9 8 4 7653 21
L+
L–
R+
R–
+ –
B+ GND
Left Right
+ –
L+
L–
R+
R–
REM
HP–Full–LP
80Hz
Crossover High
Level
Input
LED
Left
Input Right
Input Gain
+12dB
+6dB
0dB
Punch
Bass
Speaker
+ L –
Speaker
+ R –
65
80
55
50
110
210 Hz
145
190
L+
L–
R+
R–
L+
L–
R+
R–
321
9
8429
752
6 6
REM
B+ GND
HP–Full–LP
Crossover
High
Level
Input
LED
Right
Gain
Right
Input
Left
Input
Left
Gain
Crossover
Frequency
Punch
Bass
D ESIGN F EATURES
– 4 –
Punch 100
Punch 150
9 8 4 7653 2 1
L+
L–
R+
R–
L+
L–
R+
R–
REM
+ –
B+ GND
HP–Full–LP
80Hz
Crossover High
Level
Input
LED
Left
Input Right Input Gain
Left Right
Punch
Bass
+ –
Punch 250 / Punch 360 / Punch 500
Punch 800
321
8428752
9
6 6
65
80
55
50
110
210 Hz
145
190
Speaker
+ L –
L+
L–
R+
R–
L+
L–
R+
R–
REM B+ GND
LED
HP–Full–LP
Crossover
Right
Gain
Right
Input
Left
Input
Left
Gain
Crossover
Frequency
Punch
Bass High
Level
Input Speaker
+ R –

– 5 –
1. Cast Aluminum Heatsink – The cast aluminum heatsink of the Punch
amplifier dissipates heat generated by the amplifier's circuitry. The
inherentadvantage of casting provides a 30% improvement of cooling
over conventional extrusion heatsink designs.
2. Speaker/PowerTerminals–Thesegold-platedconnectorsareusedfor
theconnectionof speakerand powerwire andare immuneto corrosion
that can cause signal degradation. The Punch 100 and Punch 150
utilizeabarrierstripthatwillaccept#10spadelugsorbarespeakerand
power wires sized from 10-18 AWG. The Punch 250, Punch 360,
Punch 500, and Punch 800 utilize heavy duty terminal block connec-
tors that will accept bare wires size from 8-18AWG.
3. REM Terminal – This spade terminal is used to remotely turn-on and
turn-off the amplifier when +12V DC is applied.
4. RCA Input Jacks – The industry standard RCA jack provides an easy
connectionforsignallevelinput.Theyaregold-platedtoresistthesignal
degradation caused by corrosion.
5. High Level Inputs – The high level inputs use a detachable connector
terminatedwith20AWGleads.Theseinputsshouldbeusedifthesource
unit has only speaker line (high level) outputs and not RCA outputs.
6. Gain Control – The input gain control is preset to match the output of
most source units. They can be adjusted to match output levels from a
variety of source units.
7. Punch Bass – The Punch Bass helps correct for acoustical deficiencies
in the listening environment. The Punch Bass allows a narrow band
adjustmentat45Hztohelpreproducefullrangesoundwithoutexcessive
boost. The Punch 100 utilizes a switch that is adjustable at 0dB/+6dB/
+12dB increments. The Punch 150,Punch 250, Punch 360, Punch
500, and Punch 800 utilize a control that is variable from 0dB to
+18dB.
8. InternalCrossover–Theinternalcrossoverisusedtodelegateaspecific
range of frequencies to the speaker system for optimum performance.
The crossover can perform three functions: High-Pass (HP), Low-Pass
(LP), or Full Range (FULL). The Punch 100 and Punch 150 utilize a
12dB/octave Butterworth crossover fixed at 80Hz. The Punch 250,
Punch 360, Punch 500, and Punch 800 utilize a 12dB/octave
Butterworth crossover variable from 50Hz to 210Hz.
9. LED Power Indicator – The LED illuminates when the unit is turned on.