Rockinger RO 244-2 User manual

ROCKINGER
Member of JOST-World
02.2011
ZDE19988288P2
Reparaturanleitung Repair instructions Manuel de réparation
RO244-2
ROE47137
Kupplungsbolzen
Coupling pin
Axe d’accouplement
D
GB
F

ROCKINGER
Member of JOST-World
RO244-2
202.2011
ZDE19988288P2
Inhalt Contents Sommaire
Allgemeines 3
1.1 Handhebel 5
1.2 Sperrhebel 7
1.3 Schließhebel 9
1.4 Kupplungsbolzen 11
2.1 Funktionsprüfung 13
General 15
1.1 Hand lever 17
1.2 Locking lever 19
1.3 Closing lever 21
1.4 Coupling pin 23
2.1 Function check 25
D
GB
Généralités 27
1.1 Levier à main 29
1.2 Levier d’arrêt 31
1.3 Levier de fermeture 33
1.4 Axe d’accouplement 35
2.1 Essai de fonctionnement 37
Voraussetzung zum Wechsel
des Kupplungsbolzens sind die
Schritte 1.1 - 1.3!
Pour changer l‘axe d‘attelage il
faut impérativement exécuter
les pas 1.1 à 1.3 !
The steps 1.1 - 1.3 are a
precondition for the change
of the coupling pin!
F

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RO244-2
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GB
General
Liability
ROCKINGER assumes no guarantee for
the completeness and correctness of the
information. The contents of the instruc-
tions cannot be used to substantiate any
claims. In particular, no liability is assumed
for damages which are the result of incor-
rect repair or maintenance work.
Copyright
All the rights to these instructions and their
annexes remain with ROCKINGER.
Emphasis in the text
Explanation of symbols
For ease of readability and to provide a clear
overview, different types of information are
marked in different ways.
Sentences introduced with an arrow con-
tain instructions to perform certain actions:
Carry out instructions one after the other
in the sequence described.
The following information is introduced by
a dash:
– Lists
– Preconditions for actions to be
executed subsequently
– Descriptions of previous work steps
– Descriptions of statuses
Warnings of hazards and risks
Important passages which must be obser-
ved, are especially emphasised:
DANGER!
Warns against immediate dangers which
could lead to serious injury or death.
Provides instructions for defence
against or avoidance of dangers.

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General
WARNING!
Warns against risks which could lead to
serious injury or death.
Demands safety measures to protect
the persons concerned.
CAUTION!
Warns against risks which could lead to
damage to property or personal injury
(light injury).
Provides information for prevention
of damage.
Illustrations
As necessary, texts are illustrated by
pictures. The reference to a figure is made
with a number in [square brackets]. Capital
letters after a figure number, e.g. [12A]
refer to the corresponding position in the
picture.
Binding information
LUBRICANTS:
–Lubricant for the previously
described activity
TIGHTENING TORQUES:
–Tightening torques for the listed
bolted connections.
Supplementary information
The information symbol refers to
instructions and recommendations as
well as additional information.
TOOLS:
–List of the tools necessary for the
subsequently described activities.

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RO244-2
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Repair work
1.1 Hand lever
Hand lever
Requirements
– Coupling closed
TOOLS:
– mechanical pliers, angled
– combination pliers or pipe wrench
– flat-tip screwdriver, medium
Removal
Remove washer and split pin [1A]
Remove washer and split pin [1B]
CAUTION
 RISK OF INJURY! The tension on the
locking spring [1A] is released when
the hand lever [1D] is pulled out.
Wear gloves!
 Release the tension on the locking
spring [1C] by levering it out with a
flat-tip screwdriver
 Pull out hand lever [1D]
[1] A Split pin and washer, hand lever
B Split pin and washer, closing lever
C Locking spring
D Hand lever
B
C
D
A

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Repair work
Installation
Press the closing lever [2A] all the way
down and hold it there
Slide in the hand lever with spring
Check that the hand lever is fitted
correctly
–When the coupling is closed, the lever is
pointing to the front
Tension the spring with the pipe wrench
and hang it onto the closing lever
Fit washers and two new split pins [2B]
Secure the split pins against falling out:
bend the end of the pin
Check the coupling for correct
functioning; Section 2.1
LUBRICANTS
– Multi-purpose grease
[2] A Closing lever
B Split pins
A
B
B

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Repair work
1.2 Locking lever
Locking lever
Requirements
– Coupling closed
– Hand lever removed; Section 1.1
TOOLS:
– 2x open-end, ring or fork spanner,
8 mm
Removal
Release and remove the bolt [3A]
Remove cap [3B]
Press the closing lever [3C] all the way
down and hold it there
Remove the locking lever [3D] [3] A Bolt
B Cap
C Closing lever
D Locking lever
E Locking nut
A
B
C
D
E

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Repair work
Installation
The installation takes place in the reverse
sequence. Please take note of the
following points:
Before installation, thoroughly clean and
grease the inside of the housing
When fitting the cap, make sure that the
cap spring [4A] is correctly fitted
Replace locking nut [3E] M5 DIN 98N
Install hand lever; Section 1.1
Check the coupling for correct
functioning; Section 2.1
LUBRICANTS
–Multi-purpose grease
TIGHTENING TORQUES:
–Bolt and nut [3A/E]
on cap ………….. 6 + 2 Nm
[4] A Cap spring
A

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GB
Repair work
1.3 Closing lever
Closing lever
Requirements
– Coupling closed
– Hand lever removed; Section 1.1
– Locking lever removed; Section 1.2
TOOLS:
– flat-tip screwdriver, medium
Removal
Press the release lever [5B] slightly
back and hold it there
Pull out the closing lever [5A]
[5] A Closing lever
B Release lever
C Housing boring
A
B
C

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Repair work
Installation
Press the release lever [5B] slightly
back (y-direction)and hold it there
Slide in the closing lever [5A]
Check the release lever [5B] for correct
function and smooth running
Install the locking lever; Section 1.2
Install the hand lever; Section 1.1
Check the coupling for correction
functioning; Section 2.1
NOTE!
If the release lever slips, it can be centred
through the housing boring [5C] using the
flat-tip screwdriver.

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RO244-2
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GB
Repair work
1.4 Coupling pin
Coupling pin
Requirements
– Coupling closed
– Hand lever removed; Section 1.1
– Locking lever removed; Section 1.2
– Closing lever removed; Section 1.3
TOOLS:
– flat-tip screwdriver, medium
– Locking plate for control pin,
part no. ROE65632
Removal
Use the screwdriver to press the control
pin [6A] outwards and arrest it using the
locking plate [6B]
Remove the coupling pin [6C] from the
top
[6] A Control pin
B Locking plate, part no. ROE65632
C Coupling pin
A
B
C

ROCKINGER
Member of JOST-World
02.2011
ZDE19988288P2
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Repair work
Installation
The installation takes place in the reverse
sequence. Please take note of the
following points:
Clean and grease the guide boring for the
coupling pin thoroughly
Install closing lever; Section 1.3
Install locking lever; Section 1.2
Install hand lever; Section 1.1
Check the coupling for correct
functioning; Section 2.1
LUBRICANTS
–Multi-purpose grease

02.2011
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ROCKINGER
Member of JOST-World
RO244-2
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GB
Repair work
2.1 Function check
Function check
Procedure
Press the hand lever [7E] upwards until
it engages
–The control pin [7B] must now be clear-
ly projecting (12 mm)
Press the closing lever [8A] down all
the way.
–The control pin [8B] should now be no
longer projecting
NOTE!
If the control pin is still projecting when the
coupling is closed [9A]
Replace the locking device,
Repair instructions RO244-2
www.jost-world.com
Replace the locking lever; Section 1.2
[7] A Hand lever
B Control pin
A
B

ROCKINGER
Member of JOST-World
02.2011
ZDE19988288P2
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Repair work
[8] A Closing lever
B Control pin
A
B
[9] A Wrong [9] B Correct
û ü
Control pin in closed position

ROCKINGER
Member of JOST-World
02.2011
ZDE19988288P2
88288-2-P2-00 0211 D/GB/F
JOST-Werke
Siemensstr. 2
D-63263 Neu-Isenburg
Telefon [phone]
Fax [phone]
www.jost-world.com
Technische Änderungen vorbehalten.
Aktuelle Informationen finden Sie unter:
www.jost-world.com
Technical modifications reserved.
For up-to-date information, please visit:
www.jost-world.com
Sous réserve de modifications techniques.
Vous trouverez des informations mises à
jour sur le site :
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