Rockwell Automation Guardmaster MSR57P Instruction Manual

Release Note
Guardmaster MSR57P Speed Monitoring
Safety Relay
Catalog Number 440R-S845AER-NNL
About This Publication
This document explains how to install new firmware into the MSR57P
safety relay. These release notes correspond to revision 1.005 of the
MSR57P firmware.
Before You Begin
The procedure assumes that you have Drive Explorer software,
version 5.02.07 or later, installed on your PC and you have
successfully connected to the MSR57P relay.
Topic Page
About This Publication 1
Before You Begin 1
Corrected Anomalies 3
Update Firmware 3
Confirm the Update 6
Download Your Saved Configuration File 6
Additional Resources 7
TIP If you do not have DriveExplorer software, you can
download the free version, DriveExplorer Lite, at
www.ab.com/drives/driveexplorer/free_download.html.
Power Status
Indicator
Type A to Type B USB
Cable
1202-C10 Cable
1203-SFC Cable
Power Status
Indicator
Using USB Converter Using Serial Converter
20-HIM-H10 Cable
DriveExplorer Software DriveExplorer Software

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2Guardmaster MSR57P Speed Monitoring Safety Relay
Download the Firmware Update File
Follow these steps to obtain the firmware upgrade file.
1. Go to www.rockwellautomation.com/support/firmware.html
and choose Minotaur Safety Relays.
2. Click the file named MSR57_1_005_Update.msi.
3. Save the file to your hard drive.
Save Your MSR57P Configuration to Your PC
1. Launch DriveExplorer software and connect to the relay.
2. In the tree view, expand the MSR57P relay.
3. Expand the Parameter groups and select the Security group.
4. Place the relay in Run mode by setting the P6 [Operating Mode]
parameter to 1.
5. Record the value of the P10 [Signature ID] parameter.
You will need to verify this value is unchanged after you reload
your configuration following the update.
6. From the Actions menu, choose Upload and Save to save your
configuration.
7. Browse to the directory where you want to save your file.
8. Name the file and click Save.
This is the current configuration of the MSR57P relay. Once the
firmware update is complete, you can download this
configuration back into the relay.
IMPORTANT The Firmware update process deletes the configuration and restores
the default parameters. If you save your configuration to your PC, you
can reload it following the update.

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Guardmaster MSR57P Speed Monitoring Safety Relay 3
Corrected Anomalies
The anomalies corrected in this firmware revision update are listed in
this table.
Update Firmware
Follow these steps to update the firmware of the MSR57P relay.
1. Open Drive Explorer software.
2. Click Connect to connect to the MSR57P relay.
Anomaly Description
Following an input fault, reset
into actively monitoring motion
was allowed without first
requiring that both input channels
be cycled to OFF (open) to confirm
the fault has been cleared.
This anomaly affected the Door Monitor input (DM_In), Enabling Switch Monitor input (ESM_In), Lock
Monitor input (LM_In), and Safe Limited Speed input (SLS_In) when they are configured for 2NC 3s,
1NC + 1NO 3s, or 2 OSSD 3s.
If inputs listed are configured in any of the above configurations and an input fault is detected, the
anomaly did not require that both relay input channels turn OFF (open) before a reset into actively
monitoring motion is permitted. For example, if an input was configured as 2NC 3s and only one of the
channels turned OFF (opened), the relay would detect the fault and perform the required stop function.
You should be required to open both channels on that input for a successful reset command.
Corrected firmware requires that both input channels be cycled to OFF (open) before a reset into
actively monitoring motion is permitted.
Dual Feedback Speed fault occurs
when safety mode is Disabled.
A Dual Feedback Speed fault results when an error is detected between the speed from the first
encoder and the speed from the second encoder. This fault should not occur in Disabled mode,
because speed monitoring is not in effect.
The Safe Stop input (SS_In) was
not required to be cycled after a
HIM stop request.
If you press the stop button on a HIM connected to the DPI port, a stop request is initiated. The
requirement to cycle the SS_In before attempting a safe stop reset was not enforced when the
system was in the safe state with no faults present. Corrected firmware enforces this requirement in
all cases.
If you press the stop button on the HIM, you must press the green Start button on the HIM and then
cycle the SS_In before requesting a reset of the MSR57P relay. Otherwise, the reset will not be
successful.

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4Guardmaster MSR57P Speed Monitoring Safety Relay
3. Select the MSR57P relay and click the information icon to
open the relay Properties dialog box.
4. Select the Details tab to view the revision levels currently
installed on your MSR57P relay.
5. Click Flash Update.
6. Click Browse.

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Guardmaster MSR57P Speed Monitoring Safety Relay 5
7. Find the directory where you installed the files and select that
directory.
8. Select 1.005 and click Next.
9. On the Confirm Flash Update dialog box, click FLASH to start
the update.
It takes approximately 7…10 minutes to update the relay. The
Executing Flash Update dialog box tracks the progress of the
update.
10. When the update is complete, click Close.
11. Click Yes when Drive Explorer software requests to reconnect to
the MSR57P relay.

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6Guardmaster MSR57P Speed Monitoring Safety Relay
Confirm the Update
Follow these steps to confirm that the update was successful.
1. Select the MSR57P relay and click the information icon to
open the relay Properties dialog box.
2. Click the Details tab and verify that these revisions are shown.
3. Close the MSR57P dialog box.
Download Your Saved
Configuration File
Follow these steps to reload your configuration to the relay.
1. In the DriveExplorer tree view, expand the MSR57P relay.
2. From the Actions menu, choose Download Saved File.
3. Click Yes to acknowledge that setup values may change.
4. Browse to the configuration file you saved before performing
the firmware update (*.csf file).
5. Select your file and click Open.
6. Expand the Parameters and choose the Security group.
7. Compare the value of [P10] Signature ID to the value you
recorded before the upgrade.
The two values should be the same.
8. Place the relay in Run mode by setting the P6 [Operating Mode]
parameter to 1.
File Revision Checksum
Application Program 1.005.01 0xC081
Boot Program 1.005.01 0x7104
Core Boot A 1.003.01 0xB049
Core Executive A 1.005.01 0xE2E8
Core Boot B 1.003.01 0xE9A3
Core Executive B 1.005.01 0xF578
IMPORTANT After you verify that the Signature ID values match, you must
revalidate your application, following the guidelines in the
Guardmaster MSR57P Speed Monitoring Safety Relay User Manual,
publication 440R-UM004A-EN-P.

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Guardmaster MSR57P Speed Monitoring Safety Relay 7
Additional Resources
For information on installing, configuring, and operating an MSR57P
relay, including safety requirements, refer to the Guardmaster MSR57P
Speed Monitoring Safety Relay User Manual, publication
440R-UM004A-EN-P.
You can view or download publications at:
http://literature.rockwellautomation.com . To order paper copies of
technical documentation, contact your local Rockwell Automation
distributor or sales representative.

Publication 440R-RN001A-EN-P - April 2009 8
Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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Installation Assistance
If you experience a problem within the first 24 hours of installation, please review the information that's contained in
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Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the
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Outside United States Please contact your local Rockwell Automation representative for the return procedure.