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  9. Rohm BM2P06B1J-EVK-001 User manual

Rohm BM2P06B1J-EVK-001 User manual

Isolation Fly-back Conveter PWM method
Output 24W 12V
BM2P06B1J-EVK-001
Notice
www.rohm.com HVB01E
© 2018 ROHM Co., Ltd. All rights reserved.
<High Voltage Safety Precautions>
◇Read all safety precautions before use
Please note that this document covers only the BM2P06B1J evaluation board
(BM2P06B1J-EVK-001) and its functions. For additional information, please refer to the
datasheet.
To ensure safe operation, please carefully read all precautions before
handling the evaluation board
Depending on the configuration of the board and voltages used,
Potentially lethal voltages may be generated.
Therefore, please make sure to read and observe all safety precautions described in
the red box below.
Before Use
[1] Verify that the parts/components are not damaged or missing (i.e. due to the drops).
[2] Check that there are no conductive foreign objects on the board.
[3] Be careful when performing soldering on the module and/or evaluation board to ensure that solder
splash does not occur.
[4] Check that there is no condensation or water droplets on the circuit board.
During Use
[5] Be careful to not allow conductive objects to come into contact with the board.
[6] Brief accidental contact or even bringing your hand close to the board may result in
discharge and lead to severe injury or death.
Therefore, DO NOT touch the board with your bare hands or bring them too close to the board.
In addition, as mentioned above please exercise extreme caution when using conductive tools such as
tweezers and screwdrivers.
[7] If used under conditions beyond its rated voltage, it may cause defects such as short-circuit or,
depending on the circumstances, explosion or other permanent damages.
[8] Be sure to wear insulated gloves when handling is required during operation.
After Use
[9] The ROHM Evaluation Board contains the circuits which store the high voltage. Since it stores the
charges even after the connected power circuits are cut, please discharge the electricity after using
it, and please deal with it after confirming such electric discharge.
[10] Protect against electric shocks by wearing insulated gloves when handling.
This evaluation board is intended for use only in research and development facilities and
should by handled only by qualified personnel familiar with all safety and operating
procedures.
We recommend carrying out operation in a safe environment that includes the use of high
voltage signage at all entrances, safety interlocks, and protective glasses.
1/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
Figure 1. BM2P06B1J-EVK-001
AC/DC Converter
Flyback Type PWM Mode
Isolated 12 V 2.0 A 24 W
BM2P06B1J Evaluation Board
BM2P06B1J-EVK-001
General Description
This evaluation board outputs an isolated voltage of 12 V from an input of 90 Vac to 264 Vac, and the maximum output current is 2.0 A.
BM2P06B1J-ZwhichisPWMmethod DC/DCconverterICbuilt-in730 VMOSFET isused.
Built-in the low on resistor (1.0 Ω) and high voltage tolerant MOSFET (730 V) make designs easy.
PWM controller for AC / DC power supplies, the BM2P06B1J provides the optimum system for all products with outlets.
2/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Performance Specification
Not guarantee the characteristics is representative value.
Unless otherwise specified VIN = 230 Vac , IOUT = 2.0 A , Ta = 25 °C
(Note 1) Not include spikes noise.
Derating
Parameter
Symbol
Min
Typ
Max
Units
Conditions
Input Voltage Range
VIN
90
230
264
V
Input Frequency
fLINE
47
50/60
63
Hz
Output Voltage
VOUT
11.64
12.0
12.36
V
Output Current Range (Note 1)
IOUT
0
-
2
A
Maximum Output Power
POUT
-
-
24
W
IOUT = 2A
Standby Input Power
PINSTBY
-
85
-
mW
IOUT = 0 A
Power supply efficiency
η
-
86.6
-
%
Output Ripple Voltage (Note 1)
VRIPPLE
-
0.11
0.24
Vpp
BW=20MHz
Oprating Temperature
Top
-10
+25
+65
°C
Figure 2. Temperature derating curve
0
0.5
1
1.5
2
2.5
-10 10 30 50 70
IOUT[A]
Ambient Temparature Ta[℃]
3/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
AC Power Supply
Load
Power Meter
DC Meter
Figure 3. Diagram of How to Connect
Operation Procedure
1. Operation Equipment
(1) AC power supply (90 Vac to 264 Vac, 100 W or more)
(2) Load equipment (2 A at maximum value)
(3) DC voltmeter
2. Connect method
(1) Preset the AC power to 90 Vac to 264 Vac and turn off the power output.
(2) Set the load below the rated current of each output to disable the load.
(3) Connect the N pin of the power supply to the CN1-1: AC (N) pin and the L pin to the CN1-2: AC (L) pin with a pair of
wires.
(4) Connect each load to VOUT pin from the positive pin and to GND pin from the negative pin with a pair of wires.
(5) When connecting a power meter, connect as follows. (For details, refer to the User's Manual of the electricity meter
you are using.)
(6) Connect the positive pin of the DC voltmeter to VOUT pin and the negative pin to GND pin for output voltage
measurement.
(7) AC power supply switch is ON.
(8) Make sure that the DC voltmeter reading is at the set voltage (12 V).
(9) Electronic load switch is ON.
CN1-2 AC (L)
CN1-1 AC (N)
4/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Application Circuit
This evaluation board operates in flyback mode at a maximum frequency of around 65 kHz.
The output (12 V) voltage is monitored by a feedback circuit and feed back to the FB pin of BM2P06B1J through a opto - coupler.
At startup, the voltage at the VCC pin rises as the voltage is supplied from the DRAIN pin to the VCC pin through the start circuit.
The demo board schematic is shown in Figure below and the list of parts is tabulated on page 13.
5/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Figure 4. Pin Configuration
BM2P06B1J General Description
Features
◼PWM Current Mode
◼Frequency Hopping Function
◼Burst Operation at Light Load
◼Frequency Reduction Function
◼Built-in 730 V Startup Circuit
◼Built-in 730 V Switching MOSFET
◼VCC UVLO (Under Voltage Lockout)
◼VCC OVP (Over Voltage Protection)
◼SOURCE Pin Open Protection
◼SOURCE Pin Function of Leading Edge Blanking
◼Over Current Detection Function per Cycle
◼Over Current Detection AC Compensation Function
◼Soft Start Function
◼Secondary Over Current Protection Circuit
Pin Configuration
Key Specifications
◼Operating Power Supply Voltage Range :
VCC Pin : 8.9 V to 26.0 V
DRAIN Pin : 730 V (Max)
◼Circuit Current (ON) 1:
BM2P06x1J-Z: 0.80 mA (Typ)
BM2P06x3J-Z: 0.60 mA (Typ)
◼Circuit Current (ON) 2: 0.30 mA (Typ)
◼Frequency Range 1: 65 kHz (Typ)
◼Operating Temperature Range : -40 °C to +105 °C
◼MOSFET ON Resistance:
BM2P06x1J-Z: 1.0 Ω (Typ)
BM2P06x3J-Z: 3.0 Ω (Typ)
Package W (Typ) x D (Typ) x H (Max)
DIP7K 9.27 mm x 6.35 mm x 8.63 mm
pitch 2.54 mm
Applications
AC Adapter, TV, Various Home Appliances (Vacuum
Cleaner, Humidifier, Air purifier, Air Conditioner, IH
Cooking Heater, Rice Cooker, etc.)
Pin Descriptions
No.
Pin name
I/O
Function
1
SOURCE
I/O
MOSFET SOURCE pin
2
BR
I
BROWNOUT pin
3
GND
I/O
GND pin
4
FB
I/O
Feedback-signal-in pin
5
VCC
I
Power supply input pin
6
DRAIN
I/O
MOSFET DRAIN pin
7
DRAIN
I/O
MOSFET DRAIN pin
GND
FB
1
2
3
4
DRAIN
7
6
5
DRAIN
VCC
SOURCE
BR
(TOP VIEW)
6/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Figure 7. Output Voltage vs Input Voltage
Figure 8. Efficiency vs Input Voltage
Figure 6. Efficiency vs Output Current
Measurement Data
1. Load Regulation
2. Line Regulation
11.4
11.6
11.8
12
12.2
12.4
12.6
0 0.5 1 1.5 2 2.5
VOUT (V)
IOUT(A)
90 V
115 V
230 V
264 V
40
50
60
70
80
90
100
0 0.5 1 1.5 2 2.5
Efficiency (%)
IOUT(A)
90 V
115 V
230 V
264 V
11.4
11.6
11.8
12.0
12.2
12.4
12.6
90 140 190 240 290
VOUT (V)
VIN(V)
Io=2A
70
75
80
85
90
95
100
80 180 280
Efficiency (%)
VIN(V)
0.5A
1A
1.5A
2A
Figure 5. Output Voltage vs Output Current
7/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Figure 9. Frequency vs Output Power
Figure 10. VIN 0 V to 230 V
Measurement Data – continued
3. Switching Frequency
4. Input Voltage Slowup
0
10
20
30
40
50
60
70
0.00 0.50 1.00 1.50 2.00 2.50
Switching Frequency (kHz)
IOUT(A)
90V
115V
230V
264V
100 V / Div
Input Voltage VIN
Output Voltage Vout
5 V / Div
8/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Figure 11. VDS, ID VIN = 90 Vac, IOUT= 2 A
Figure 12. VDS, ID VIN = 264 Vac, IOUT= 2 A
Figure 13. VD, IS VIN = 90 Vac, IOUT= 2 A
Figure 14. VD, IS VIN = 264 Vac, IOUT= 2 A
Measurement Data – continued
5. Switching Wave Form
MOSFET VDS
100 V / Div
DRAIN Current ID
MOSFET VDS
0.5 A / Div
0.5 A / Div
Diode Voltage VD
20 V / Div
Diode Current IS
2 A / Div
Diode Voltage VD
20 V / Div
Diode Current IS
100V / Div
2 A / Div
DRAIN Current ID
9/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Figure 15. VDS, ID VIN = 264 Vac, VOUT Shorted
Figure 17. VIN = 90 Vac, IOUT = 2A
Figure 18. VIN = 264 Vac, IOUT = 2A
Figure 16. VD, IS VIN = 264 Vac, VOUT Shorted
Measurement Data – continued
5. Switching Wave Form- continued
6. Startup Wave Form
Output Voltage VOUT
DRAIN Current ID
Diode Voltage VD
0.5 A / Div
Diode Current IS
2 A / Div
2 V / Div
250 V / Div
Input Voltage VIN
2 V / Div
250 V / Div
Input Voltage VIN
Output Voltage VOUT
MOSFET VDS
100 V / Div
20 V / Div
10/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Figure 19. VIN = 90 Vac, IOUT = switch 0.06 A / 2 A
Figure 20. VIN = 264 Vac, IOUT = switch 0.06 A / 2 A
Output Ripple Voltage VRIPPLE2
= 0.10 Vpp
Figure 21. VIN = 90 Vac, IOUT = 2 A
Figure 22. VIN = 264 Vac, IOUT = 2 A
Table 1. Surface Temperature of Parts (Ta = 27.2 °C)
0.2 V / Div
Measurement Data – continued
7. Dynamic Load Fluctuation
8. Output Voltage Ripple Wave Form
9. Temperature of Parts Surface
They are measured after 20 minutes from applying a power supply.
Part
Condition
VIN = 90 Vac, IOUT = 2 A
VIN = 264 Vac, IOUT = 2 A
IC1
77.0 °C
73.2 °C
Bridge Diode DB1
77.1 °C
54.0 °C
Output Ripple Voltage VRIPPLE
0.2 V /Div
Output Ripple Voltage VRIPPLE
0.2 V /Div
VOUT
IOUT
0.2 V / Div
1 A / Div
VOUT
0.2 V / Div
IOUT
1 A / Div
11/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Figure 23. VIN: 230 Vac / 50 Hz, IOUT: 2 A
Figure 24. VIN: 115 Vac / 60 Hz, IOUT: 2 A
Measurement Data – continued
10. EMI Conducted Emission:CISPR22 Pub 22 Class B
QP margin: 17.4dB 9.0 dB
AVE margin: 22.0dB 6.4 dB
QP margin: 17.8dB
AVE margin: 23.4dB 10.4 dB
12/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Figure 25. BM2P06B1J-EVK-001 Schematics
Schematics
VIN = 90 Vac to 264 Vac、VOUT = 12 V 2 A
13/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Parts List
Materials may be changed without notifying.
 Item Specifications Parts name Manufacture
C1 0.1 µF, 275 V 890324023023CS WURTH ELECTRONIK
C2 Non Mounted - -
C5 47 µF, 450 V 450BXW47MEFR16X25 RUBYCON
C6 2200 pF, 1000 V GCJ31BR73A222KXJ1K MURATA
C7 22 pF, 1000 V RCE5C3A220J2K1H03B MURATA
C8 1000 pF, 100 V HMK107B7102KA-T TAIYO YUDEN
C9 1000 pF, 100 V HMK107B7102KA-T TAIYO YUDEN
C10 10 µF, 35 V GMK316AB7106KL-TR TAIYO YUDEN
C11 2200 pF, X1:440 Vac, Y1:300 Vac DE1E3RA222MA4BP01F MURATA
C13 1000 µF, 25 V UPA1E102MPD3 NICHICON
C14 1000 µF, 25 V UPA1E102MPD3 NICHICON
C15 0.1 µF, 100 V HMK107B7104KA-T TAIYO YUDEN
C16 0.1 µF, 100 V HMK107B7104KA-T TAIYO YUDEN
C17 680 pF, 1000 V GRM31B7U3A681JW31 MURATA
CN1 B2P3-VH JST
D1 FRD, 0.8 A, 700 V RFN1LAM7S ROHM
D2 0.2 A, 400 V RRE02VSM4S ROHM
D3 SBD, 10 A, 150 V RB088BGE150 ROHM
D4 Non Mounted - -
DB1 1 A, 800 V D1UBA80 SHINDENGEN
F1 1.6 A, 300 V 36911600000_ LITTELFUSE
GND BLACK LC-2-G-BLACK MAC8
IC1 BM2P06B1J-Z ROHM
IC2 TL431BIDBZT TI
LF1 26.5 mH SSR10VS07265 TOKIN
PC1 LTV-817-B LITEON
R1 Non Mounted - -
R2 Non Mounted - -
R3 Non Mounted - -
R4 0.62 Ω LTR100JZPFLR620 ROHM
R5 5.6 Ω MCR18EZPJ5R6 ROHM
R6 0 Ω MCR18EZPJ000 ROHM
R7 100 kΩ MOS2CT52R104J KOA
R10 33 kΩ MCR03EZPFX3302 ROHM
R11 5.6 kΩ MCR03EZPFX5601 ROHM
R12 10 kΩ MCR03EZPFX1002 ROHM
R13 2.2 kΩ MCR03EZPJ222 ROHM
R14 1 kΩ MCR03EZPJ102 ROHM
R15 27 kΩ MCR03EZPJ273 ROHM
R16 1.2 MΩ KTR18EZPJ125 ROHM
R17 1 MΩ KTR18EZPJ105 ROHM
R18 20 kΩ MCR03EZPJ203 ROHM
R19 10 Ω ESR18EZPJ100 ROHM
T1 EE25-20 XE2673Y A ALPHA TRANS
VOUT WHITE LC-2-G-WHITE MAC8
ZNR1 470 V, 400 A, φ 5 mm V470ZA05P LITTELFUSE
14/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Figure 26. TOP Layout (Top view)
Figure 27. Bottom Layout (Top View)
Layout
Size: 101 mm x 55 mm
15/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Figure 28. Circuit Diagram
Figure 29. Structure Diagram
Table 2. Product Specification of XE2673Y A
Specification of the Transformer
Manufacture Alphatrans Co., Ltd. (1-7-2, Bakurou-cho, Chuo-ku, Osaka City, 541-0059, Japan)
http://www.alphatrans.jp/
Product Name: XE2673Y A
Bobbin: 10PIN
Core: EE25/20
◼Primary Inductance: 474 μH ±10 %
(100 kHz, 1 V)
◼Withstand Voltage
Between Primary and Secondary: AC1500 V
Between Primary and Core: AC1500 V
Between Secondary and Core: AC500 V
■Insulation Resistance 100 MΩ or more (DC500 V)
No.
Transformer
Winding Pin
Wire
Turn
Number
Tape
Layer
Wire
Specification
Start
Finish
1
NP1
3
2
2UEW / Φ0.35 x 1
46
1
COMPACT
2
NS1
9
7
TEX-E / Φ0.55 x 1
11
1
COMPACT
3
ND
4
5
2UEW / Φ0.20 x 1
14
1
SPACE
4
NS2
8
6
TEX-E / Φ0.55 x 1
11
1
COMPACT
5
NP2
2
1
2UEW / Φ0.35 x 1
22
3
COMPACT
16/16
© 2022 ROHM Co., Ltd.
No. 65UG074E Rev.002
MAY.2023
User’s Guide
BM2P06B1J-EVK-001
Revision History
Date
Rev.
Changes
26.Jan.2023
001
New Release
22.May.2023
002
P5 MOSFET ON Resistance revised, Figure15,24 and Table2 title revised
www.rohm.com
Notice
ROHM Customer Support System
R2043A
The information contained in this document is intended to introduce ROHM Group (hereafter
referred to asROHM) products. When using ROHM products, please verify the latest specifications
or datasheets before use.
ROHM products are designed and manufactured for use in general electronic equipment and
applications (such as Audio Visual equipment, Office Automation equipment, telecommunication
equipment, home appliances, amusement devices, etc.) or specified in the datasheets. Therefore,
please contact the ROHM sales representative before using ROHM products in equipment or
devices requiring extremely high reliability and whose failure or malfunction may cause danger or
injury to human life or body or other serious damage (such as medical equipment, transportation,
traffic, aircraft, spacecraft, nuclear power controllers, fuel control, automotive equipment including
car accessories, etc. hereafter referred to as Specific Applications). Unless otherwise agreed in
writing by ROHM in advance, ROHM shall not be in any way responsible or liable for any damages,
expenses, or losses incurred by you or third parties arising from the use of ROHM Products for
Specific Applications.
Electronic components, including semiconductors, can fail or malfunction at a certain rate. Please
be sure to implement, at your own responsibilities, adequate safety measures including but not
limited to fail-safe design against physical injury, and damage to any property, which a failure or
malfunction of products may cause.
The information contained in this document, including application circuit examples and their
constants, is intended to explain the standard operation and usage of ROHM products, and is not
intended to guarantee, either explicitly or implicitly, the operation of the product in the actual
equipment it will be used. As a result, you are solely responsible for it, and you must exercise your
own independent verification and judgment in the use of such information contained in this
document. ROHM shall not be in any way responsible or liable for any damages, expenses, or
losses incurred by you or third parties arising from the use of such information.
When exporting ROHM products or technologies described in this document to other countries, you
must abide by the procedures and provisions stipulated in all applicable export laws and regulations,
such as the Foreign Exchange and Foreign Trade Act and the US Export Administration
Regulations, and follow the necessary procedures in accordance with these provisions.
The technical information and data described in this document, including typical application circuits,
are examples only and are not intended to guarantee to be free from infringement of third parties
intellectual property or other rights. ROHM does not grant any license, express or implied, to
implement, use, or exploit any intellectual property or other rights owned or controlled by ROHM or
any third parties with respect to the information contained herein.
No part of this document may be reprinted or reproduced in any form by any means without the
prior written consent of ROHM.
All information contained in this document is current as of the date of publication and subject to
change without notice. Before purchasing or using ROHM products, please confirm the latest
information with the ROHM sales representative.
ROHM does not warrant that the information contained herein is error-free. ROHM shall not be in
any way responsible or liable for any damages, expenses, or losses incurred by you or third parties
resulting from errors contained in this document.
Thank you for your accessing to ROHM product informations.
More detail product informations and catalogs are available, please contact us.
Notice
© 2023 ROHM Co., Ltd. All rights reserved.
https://www.rohm.com/contactus
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