ROKAE XBC5 User manual

XBC5 Controller
Product Manual

XBC5 Controller
Product Manual
-󶛾󶛾󶛾󶛾󶛿󶜀󶜁󶛿

   󶜀󶛾󶛿󶜃   











󶜀󶛾󶛿󶜃


󶜃 I
Contents
1 Manual Overview...........................................................................................................1
󶛿󶛿 ...................................................................................................................................󶛿
󶛿󶜀..............................................................................................................................................󶛿
󶛿󶜁 ..........................................................................................................󶛿
󶛿󶜂.....................................................................................................................󶛿
󶛿󶜃 ......................................................................................................................................................󶛿
2 Safety .............................................................................................................................3
󶜀󶛿..............................................................................................................................................󶜁
󶜀󶛿󶛿...............................................................................................................󶜁
󶜀󶛿󶜀 ................................................................................................󶜁
󶜀󶜀..............................................................................................................................................󶜁
󶜀󶜀󶛿...........................................................................................................................󶜁
󶜀󶜀󶜀 ....................................................................................................................󶜂
󶜀󶜀󶜁............................................................................................................................󶜃
󶜀󶜀󶜂 ................................................................................................󶜄
󶜀󶜀󶜃.............................................................................................................................󶜆
󶜀󶜁 ...................................................................................................................................󶜇
󶜀󶜁󶛿 .....................................................................................................................................󶜇
󶝽..................................................................................................󶜇
󶜀󶜁󶜁 ........................................................󶛿󶛾
󶜀󶜁󶜂................................................................󶛿󶛿
󶜀󶜁󶜃...................................................................................................󶛿󶛿
󶜀󶜁󶜄 ...............................................................................................󶛿󶜀
󶜀󶜁󶜅-...............................................................................................................󶛿󶜀
󶜀󶜁󶜆-................................................................................󶛿󶜁
󶜀󶜁󶜇.....................................................................................󶛿󶜁
󶜀󶜁󶛿󶛾..............................................................................󶛿󶜂
󶜀󶜁󶛿󶛿.................................................................................󶛿󶜂
󶜀󶜁󶛿󶜀 ............................................................................................󶛿󶜂
󶜀󶜁󶛿󶜁 .........................................................................󶛿󶜃
󶜀󶜂 .......................................................................................󶛿󶜄
󶜀󶜂󶛿...........................................................................................................󶛿󶜄
󶜀󶜂󶜀 .........................................................................................................󶛿󶜄
󶜀󶜂󶜁...................................................................................................󶛿󶜅


II 󶜃
󶜀󶜃 ........................................................................................................................................󶛿󶜆
󶜀󶜃󶛿...................................................................................................................................󶛿󶜆
󶜀󶜃󶜀 ......................................................................................................................󶛿󶜆
3 Product Overview....................................................................................................... 21
󶜁󶛿 ...........................................................................................................................................󶜀󶛿
󶜁󶛿󶛿 ...............................................................................................󶜀󶛿
󶜁󶜀 ..........................................................................................................󶜀󶛿
󶜁󶜀󶛿.......................................................................................................󶜀󶛿
󶜁󶜀󶜀 ................................................................................................󶜀󶜀
󶜁󶜁 ..........................................................................................................󶜀󶜁
󶜁󶜁󶛿........................................................................................................󶜀󶜁
󶜁󶜁󶜀 .................................................................................................󶜀󶜂
󶜁󶜂 ...............................................................................................................................󶜀󶜂
󶜁󶜂󶛿....................................................................................................󶜀󶜂
󶜁󶜂󶜀 .......................................................................................󶜀󶜂
󶜁󶜂󶜁.....................................................................................................󶜀󶜃
󶜁󶜃..........................................................................................................................󶜀󶜃
󶜁󶜃󶛿.......................................................................................󶜀󶜄
󶜁󶜃󶜀 ..............................................................................................................󶜀󶜄
󶜁󶜃󶜁.....................................................................................................................󶜀󶜄
󶜁󶜃󶜂 ...............................................................................................................................󶜀󶜄
󶜁󶜃󶜃....................................................................................................................󶜀󶜄
4 Specifications ............................................................................................................. 29
󶜂󶛿 ..................................................................................................................󶜀󶜇
󶜂󶛿󶛿................................................................................................󶜀󶜇
󶜂󶛿󶜀..............................................................................󶜀󶜇
󶜂󶜀.............................................................................................................󶜀󶜇
󶜂󶜁..............................................................................................................󶜁󶛿
󶜂󶜂 ................................................................................................󶜁󶛿
5 Installation.................................................................................................................. 33
󶜃󶛿....................................................................................................................󶜁󶜁
󶜃󶜀- ................................................................................................................................󶜁󶜁
󶜃󶜀󶛿.........................................................................................................................󶜁󶜁
󶜃󶜀󶜀 ...............................................................................................................................󶜁󶜂
6 Electrical Connections................................................................................................ 37


󶜃 III
󶜄󶛿 .............................................................................................................................󶜁󶜅
󶜄󶛿󶛿...................................................................................󶜁󶜅
󶜄󶛿󶜀....................................................................................󶜂󶛾
󶜄󶜀...........................................................................................................................󶜂󶛾
󶜄󶜀󶛿.....................................................................................................................󶜂󶛾
󶜄󶜀󶜀................................................................................................................................󶜂󶜁
󶜄󶜀󶜁...........................................................................................................󶜂󶜂
󶜄󶜀󶜂 ..........................................................................󶜂󶜂
7 Quick Operation Guide................................................................................................51
󶜅󶛿..........................................................................................................................󶜃󶛿
󶜅󶛿󶛿...............................................................................󶜃󶛿
󶜅󶛿󶜀 ..........................................................................................................󶜃󶜀
󶜅󶜀 ..........................................................................................................󶜃󶜁
󶜅󶜁 .....................................................................................................................................󶜃󶜁
󶜅󶜁󶛿.......................................................................................................................󶜃󶜁
󶜅󶜁󶜀............................................................................󶜃󶜁
8 Maintenance................................................................................................................55
󶜆󶛿................................................................................................................................󶜃󶜃
󶜆󶜀.................................................................................................................................󶜃󶜃
󶜆󶜀󶛿............................................................................................................󶜃󶜃
󶜆󶜀󶜀 ......................................................................................................................................󶜃󶜃
󶜆󶜁.....................................................................................................................................󶜃󶜄
󶜆󶜁󶛿 ........................................................................................................................󶜃󶜄
󶜆󶜁󶜀 ......................................................................................................................󶜃󶜆
󶜆󶜁󶜁............................................................................................................󶜃󶜆
Revision History .............................................................................................................63

󶛿
󶜃 1
1Manual Overview
1.1 About this manual

            󶜃

⚫
⚫



1.2 Target group

⚫
⚫


1.3 How to read the product manual
            

1.4 Illustrations in this manual



1.5 Contact
            
-
󶜂󶛾󶛾-󶛾󶛿󶛾-󶜆󶜅󶛾󶛾

⚫
⚫
⚫
⚫

󶜀
󶜃 3
2Safety
2.1 Introduction
             




2.1.1 Safety responsibilities
              
            


2.1.2 Using the robot in compliance



          


⚫
⚫
⚫
⚫
⚫
2.2 Safety terms
2.2.1 Safety symbols
2.2.1.1 About safety symbols

              

⚫            

⚫

⚫

󶜀
4 󶜃
2.2.1.2 Safety levels









-












2.2.2 Hazard description
2.2.2.1 Hazards






























󶜀
󶜃 5

























2.2.2.2 Danger elimination


󶛿






󶜀







󶜁



󶜂



2.2.3 Safety features
2.2.3.1 Explanation
 -
            


󶜀
6 󶜃

⚫
⚫
⚫
⚫
⚫
2.2.3.2 Applicable safety standards



󶜀󶛾󶛾󶜄󶜂󶜀

󶜀󶛾󶛿󶜂󶜁󶛾

󶛿󶜀󶛿󶛾󶛾󶜀󶛾󶛿󶛾
--

󶛿󶛾󶜀󶛿󶜆-󶛿󶜀󶛾󶛿󶛿
-
-󶛿
󶛿󶜁󶜆󶜂󶜇-󶛿󶜀󶛾󶛿󶜃
--
󶛿
󶜄󶛾󶜀󶛾󶜂-󶛿󶜀󶛾󶛿󶜄
--
󶛿
󶜄󶛿󶜃󶛾󶜆-󶜀󶜀󶛾󶛿󶛾

--󶜀
-

󶜄󶜀󶛾󶜄󶛿󶜀󶛾󶛿󶛾
--


󶜄󶛿󶛾󶛾󶛾-󶜄-󶜀󶜀󶛾󶛿󶜄
--

󶜄󶛿󶛾󶛾󶛾-󶜄-󶜂󶜀󶛾󶛿󶛿
--

2.2.4 Motion enabling and safe stop
2.2.4.1 Motion enabling

           




󶜀
󶜃 7
2.2.4.2 Safe stop
󶛾󶛿󶜀
󶛾
󶛿󶜀
⚫󶛾
          󶛾       
    -       
           

󶛾
1) 
2) 
⚫󶛿
  󶛿         
             

-
  

󶛿
1) 
2) 
⚫󶜀
󶜀
             
   -          

2.2.4.3 Emergency stop





-





-

󶜀
8 󶜃
2.2.5 Safety devices
2.2.5.1 Emergency stop button

             

             


2.2.5.2 Enabling switch

    -       
                  

󶛿



Fig. 1 Schematic diagram of the enabling switch


󶛿
󶛿
󶜀
󶜀
󶜁
󶜁
󶜂

󶜃

󶜄





󶜀
󶜃 9




2.3 Safety precautions
2.3.1 Overview
2.3.1.1 About the robot



 



2.3.1.2 About this section
             

2.3.2 About the user’s own safety
2.3.2.1 General principles

⚫

⚫

⚫

⚫

⚫
          


⚫
            


󶜀
10 󶜃
2.3.3 Safety precautions for operating the Teach Pendant
2.3.3.1 Safe storage of the Teach Pendant
             

             
                

2.3.3.2 Teach Pendant cable
            


⚫

⚫󶝽

⚫󶝽

⚫󶛿󶛾󶛾

2.3.3.3 Permission of using the Teach Pendant
              
            
  






           



              

--


󶜀
󶜃 11
2.3.3.4 No Teach Pendant mode
             
            

   


2.3.4 Safety precautions for using the control cabinet
2.3.4.1 Make sure that there is no conductive foreign objects in the control cabinet

               
           

2.3.4.2 Do not supply power to the control cabinet when the cabinet door is open
⚫             

⚫


⚫

⚫             
         

2.3.4.3 Do not use the control cabinet for other purposes



2.3.5 Emergency stop button test

             


  
            
              



󶜀
12 󶜃


2.3.6 Resetting the emergency stop
2.3.6.1 Explanation



2.3.6.2 Reset emergency stop button
-

             


2.3.6.3 Operating procedures of resetting the emergency stop


󶛿


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
󶜁







2.3.7 Band-type brake test

-
-

-
-



󶛿

󶜀

-
