Rollmatic R65AXP User manual

USER AND MAINTENANCE MANUAL
AUTOMATIC DOUGH SHEETER
R65AXP
Issue 11/2019 - Rev. A

2R65AXP - Rev. A
TABLE OF CONTENTS
1INTRODUCTION .................................................................................................................................. 3
1.1 FOREWORD.................................................................................................................................................3
1.2 GENERAL INSTRUCTIONS AND WARNINGS................................................................................................4
1.3 MAIN CASES FOR WHICH THE COMPANY DECLINES ANY RESPONSIBILITY................................................5
1.4 TERMINOLOGY............................................................................................................................................5
2MACHINE FEATURES ........................................................................................................................... 6
2.1 INTENDED USE AND DESCRIPTION.............................................................................................................6
2.2 TECHNICAL FEATURES ................................................................................................................................9
2.3 OVERALL DIMENSIONS .............................................................................................................................10
2.4 CONTROL AND ADJUSTMENT DEVICES ....................................................................................................11
2.5 IDENTIFICATION PLATE.............................................................................................................................11
3INSTALLATION AND USE.................................................................................................................... 12
3.1 WARNINGS ON INSTALLATION SITE .........................................................................................................12
3.2 INSTRUCTIONS FOR LIFTING, TRANSPORT AND POSITIONING OPERATIONS ..........................................12
3.3 ELECTRICAL CONNECTION........................................................................................................................13
3.4 OPERATION AND USE ...............................................................................................................................14
3.4.1 PRECAUTIONS AND PRELIMINARY CHECKS .....................................................................................14
3.4.2 GENERAL INFORMATION ON NORMAL OPERATION .......................................................................14
3.4.3 STARTING AND OPERATION.............................................................................................................14
3.4.4 OPERATING AND USING THE MACHINE...........................................................................................15
3.4.5 FLOUR COLLECTION DRAWER..........................................................................................................15
3.4.6 ASSEMBLING AND DISASSEMBLING THE WORK TABLES.................................................................15
3.4.7 CUTTING STATION............................................................................................................................17
3.4.8 FLOUR DUSTER.................................................................................................................................17
3.4.9 DOUGH REELER................................................................................................................................19
4MAINTENANCE ................................................................................................................................. 20
4.1 FOREWORD...............................................................................................................................................20
4.2 PERIODICAL MAINTENANCE (ordinary maintenance)..............................................................................20
4.3 BELT TENSION...........................................................................................................................................20
4.4 CHAIN TENSIONING (extraordinary maintenance)...................................................................................21
4.5 CHAIN REPLACEMENT (extraordinary maintenance)...............................................................................21
4.6 POSSIBLE FAILURES AND/OR FAULTS.......................................................................................................22
4.7 ELECTRICAL MAINTENANCE .....................................................................................................................23
4.8 CLEANING THE MACHINE .........................................................................................................................23
4.8.1 CLEANING THE PHOTOCELL .............................................................................................................23
4.8.2 CLEANING THE BELTS AND THE WORK TABLES ...............................................................................24
4.8.3 REPLACING THE BELTS .....................................................................................................................24
4.8.3 CLEANING THE SCRAPERS................................................................................................................25
4.10 LONG STOPS OR SERVICE DISCONTINUATION ..........................................................................................26
5SAFETY ............................................................................................................................................. 26
5.1 FOREWORD...............................................................................................................................................26
5.2 HAZARDS, SAFETY DEVICES AND RESIDUAL RISKS....................................................................................26
5.2.1 DANGERS AND CORRESPONDING RISKS THAT CHARACTERIZE THE MACHINE...............................26
5.2.2 SAFETY DEVICES AND REMARKS......................................................................................................27
5.2.3 CHECKING THE EFFICIENCY OF THE SAFETY EQUIPMENT................................................................28
5.2.4 RESIDUAL RISKS OF MECHANICAL ORIGIN.......................................................................................28
5.2.5 RESIDUAL RISKS OF ELECTRICAL ORIGIN..........................................................................................28
5.3 INFORMATION ON NOISE.........................................................................................................................29
5.4 SAFETY SIGNS............................................................................................................................................29
6DISMANTLING................................................................................................................................... 30

R65AXP - Rev. A 3
1INTRODUCTION
1.1 FOREWORD
This user and maintenance manual is to be consulted by anyone who may be appointed to,
charged with and authorized to use the machine; the term "use" refers to any phase of the
machine's working cycle (from assembly and transport to maintenance operation to dismantling). It
is also intended for the employer, the managers and any officer within the company where the
machine is used; they will have to read it thoroughly and understand it fully so as to use it to comply
with the applicable rules and regulations on health and safety in the workplace, established by the
laws and standards in force. The employer, at whose plants the machine is operating, as well as the
managers and any officer within the company, must provide any operators with suitable training and
information (all information must be simple and comprehensible, according to the foresight which
can be reasonably expected of the intended recipient) on its correct and safe use as well as on
general and specific risks in the workplace and/or inherent to the job itself. During the fulfilment of
such delicate tasks, this manual can be a valid support even if it cannot be considered exhaustive
since it is not strictly related to the machine itself.
The manual consists in a number of sections, each of which has its specific purpose, and in
particular:
2 Machine features
3 Installation and Use
4 Maintenance
5 Safety
6 Dismantling
The word machine will hereafter indicate the item to be used by the purchaser and for which this
manual is written and given to the purchaser, so that he may use it in a correct and safe manner.
Before carrying out any operation on the machine (transport, installation, connections to utilities,
adjustments, operation, repair work, part replacement, dismantling, etc.) as well as before allowing
anyone to use the machine, usually laymen, carefully read the general and specific instructions
contained in this manual and ensure that its purposes and meaning are clear, so as to acquire the
necessary knowledge to correctly operate and maintain the machine, as well as to understand and
become familiar with the safety devices it is provided with, and finally the residual risks it presents,
and therefore to use it in a correct and safe manner.
Keep this manual and any attached document in a safe place (drawings, diagrams, etc.).
Should the manual be lost or worn out immediately request a copy to the manufacturer clearly
stating the identification details of the machine (year of construction, model, serial number, etc.).
This manual reflects the state of the art at the time the machine is launched into the market and
cannot be considered unsuitable just because it has been subsequently updated following newly
acquired experience or new technical solutions.
The manufacturer is not responsible for the suitability of the place where the machine is used nor for
any complementary service, regardless of the fact that instructions on correct installation are given
herein. The company reserves the right to update machines and manuals, but is not obliged to
update machines and/or manuals previously manufactured/drawn up.
This manual is an integral part of the machine and must accompany it should it be transferred or
sold for whatever reason.

4R65AXP - Rev. A
ATTENTION! Before start-up and operation ensure that the machine is compliant with the
purchasing order and complete with all the devices described in this manual and in any
commercial documentation, especially any safety devices.
ATTENTION! The machine described in this manual is for producing sheets from bread, pastry and
pizza dough by making the dough go through calibrating cylinders that feature alternating
forward and backward movement. This machine cannot be used for any purposes other than
those described above.
The manufacturing company will not be held responsible for any damage to properties and/or injury
to people or animals due to an incorrect use of the machine.
1.2 GENERAL INSTRUCTIONS AND WARNINGS
The manufacturing company declines any responsibility for damages to people, animals or
properties caused by the failure to comply with the instructions contained in this manual and by the
failure to comply with the following indications:
Do not tamper with the guards and safety devices installed in the machine;
Do not tamper with the guards nor disable the safety devices installed in the machine;
Reposition all the protections and reset all the safety devices as soon as the reason why they
were removed/disabled is resolved;
Do not use the machine for purposes and/or with loads and/or in a way that does not correspond
to that indicated by the manufacturer
Only use bread, pastry and pizza dough
Carry out daily checks on safety devices, level and state of technical fluids, if present, as well as
checks on the general state of the machine
Carefully clean the machine on a daily basis
Adopt the necessary measures and precautions when carrying out adjustments, cleaning and
maintenance operations, etc. so that the machine or its components cannot be started by other
people, not even by accident
The location where the machine is to be installed must comply with European Directives as well
as with the laws and regulations in force in the country where the machine is installed and used
Respect any limit regarding climate conditions (see paragraph 2.2 TECHNICAL FEATURES) and
permitted use
The employer, at whose production sites the machine is installed, must guarantee that operators
are suitably informed and trained on their specific tasks, on safe and correct use of the machine
and on general and specific risks in the workplace and/or job-related; this manual can be a useful
support tool but cannot be considered exhaustive
Any manager who allows third parties to use the machine (for example the employer, and so
forth) must ensure that the machine is in good conditions, whole and fully functioning, especially
as regards safety equipment; should this not be the case, he must not allow it to be used and
must therefore put it out of service
During maintenance and cleaning operations (and any other such operation) operators must
wear snug clothes free of loose parts; they may not wear aprons, jackets, unbuttoned shirts, etc.
nor are they allowed to wear jewels (bracelets, necklaces, etc.) that may unhook or become
entangled in protruding parts; should they have long hair, they must use hairnets.
Should it be necessary to replace any parts, useoriginal spare parts only by ordering them from
the manufacturing company; should non-original spare parts be used, the manufacturing
company relieves itself of any and all responsibilities for any resulting damages to people,
properties and/or animals
Any arbitrary modification to the machine, relieves the manufacturer of any and all
responsibility for any resulting damages to people, animals and/or things

R65AXP - Rev. A 5
1.3 MAIN CASES FOR WHICH THE COMPANY DECLINES ANY RESPONSIBILITY
The manufacturing company declines any responsibility for damages to people, animals and
properties as well as for missed production due to:
Use of the machine not in compliance with the intended use or with products different from
those expressly declared in this manual
Installation not in compliance with the procedures illustrated in this manual
Use of the machine by inadequately informed and instructed personnel and, where foreseen,
inadequately trained on correct and safe use of the same
Maintenance, adjustments, settings, parts replacement, cleaning operations carried out by
inadequately informed and instructed personnel and, where foreseen, inadequately trained on
how to safely and correctly carrying out interventions
Use of a power supply that is different from, or not suitable according to, the specifications given
in this manual
Poor quality or a lack of maintenance, cleaning, inspection and other procedures specified in
this manual, will free the manufacturing company from any responsibility
Failure to comply or partial compliance with the instructions given in this manual
Arbitrary modifications to the original features and standard equipment of the machine, without
prior formal authorisation by the manufacturing company
Damages caused by tools, equipment, or other components both installed and not installed on
the machine, not supplied or in any case not foreseen or authorized by the manufacturing
company
Failure to comply with the laws and regulations in force in the country where the machine is to
be used
Exceptional events or force majeure not ascribable to the manufacturing company
1.4 TERMINOLOGY
To better understand this manual, we hereby illustrate some of the terms used herein:
MANUFACTURER, PRODUCER: Machine manufacturer.
CLIENT, BUYER: physical or juridical person who has bought a machine that is either new or in such
conditions to be considered as new (that is complete with these original instructions and with the
original copy of the EC Declaration of Conformity)
USER: whoever is legally responsible for machine use; in most cases the client and the buyer are the
same person.
OPERATOR: any person appointed to use the machine; the term "use" refers to any stage of the
standard machine life cycle.
MACHINE: the object for which this manual is written and given to the purchaser, so that he may use
it in a correct and safe manner.
MACHINE USE: all the operations that can be reasonably connected to the machine during its whole
life in relation to its intended use as stated in this manual.
DOUGH: preparation for bread, pastry and pizza, previously mixed using the appropriate mixer.
ORDINARY MAINTENANCE: any and all operations necessary to correctly operate and keep the
machine, which do not require any special training or professional expertise due to their basic nature
and can therefore be carried out by the operator.
EXTRAORDINARY MAINTENANCE: operations that are necessary to correctly operate and keep the
machine which, due to their complexity and/or hazardous nature, require the intervention of
specialized, expert and suitably trained personnel who possesses the necessary technical and
regulatory knowledge to carry out state-of-the-art interventions in safe conditions.

6R65AXP - Rev. A
DANGER AREA: any area within and/or around the machine where the presence of an exposed
person is a risk for the health and safety of such person.
EXPOSED PERSON: any person totally or only partially inside a danger area.
WARNING: extremely important information for ensuring the health and safety of the operator.
IMPORTANT: important information to avoid damaging the machine and/or its components.
2MACHINE FEATURES
2.1 INTENDED USE AND DESCRIPTION
The machine described in this manual is to be used by an operator who has been trained to use it
for producing sheets from bread, pastry and pizza dough by making the dough go through
calibrating cylinders that feature alternating forward and backward movement.
The machine may be used only after it has been positioned in its final location and stability is
ensured.
The machine may only be used in closed and protected environments; under no circumstance
should the machine be used outdoors or in areas exposed to the elements.
It is forbidden to use the machine in marine environments (on the coast, on ships, offshore
platforms, etc.).
It is forbidden to use the machine in spaces open to the public for purposes and/or with products or
in a way that are different from what is stated in this manual.
It is forbidden to use the machine before all connections to the utilities present in the installation
site have been carried out, as provided for by this manual.
It is forbidden to use the machine in environments where there is a risk of fire and/or explosion
and/or of accidents, as provided for by the laws in force; moreover, the machine cannot be used in
case of high humidity levels and/or in wet environments or in areas where there is excessive water
vapour and/or oil vapours and/or dust, or if there are corrosive substances and/or gases
It is forbidden to use the machine in case of anomalous vibrations and or impacts
For safety, hygiene, health reasons and for guarantee purposes, the machine cannot be used for
any purpose other than that herein declared. Any use that is deviates from the one declared
herein is to be considered incorrect, non-compliant and not contemplated by the manufacturer
and is therefore potentially dangerous for the health and safety of the people exposed, as well as
for animals and/or properties.
IMPORTANT! The operator must have read and understood the instructions and indications given in
this manual before starting or using the machine; therefore, when the machine is started-up, started
and used, the user implicitly accepts all and any public and criminal liability for damages to people,
animals and properties that may occur following failure to respect such instructions and indications,
even if partially.
IMPORTANT! The machine was designed and built for "standard" use. Standard use means
intermittent use over work shifts.
Model
Work table length
16
1,600 mm
18
1,800 mm
20
2,000 mm

R65AXP - Rev. A 7
In addition to the main structure, the standard R65AXP machine consists of (Figure 1):Figure 1
1. Front/back guard
2. Flour duster (optional lid)
3. Mobile guards with safety microswitch
4. Belt
5. Rolling pin to manually process the dough
6. Dough collecting tray
7. Work table
8. Legs with wheels
9. Swivel wheels
10. Stabilising feet
11. Main cut-out switch
12. Electric board
13. Flour collection drawer with safety microswitch
14. Cycle start/stop push-buttons
15. Locking/unlocking knob for scrapers
16. Touch screen
17. Lower roller scraper
18. Lower roller
19. Upper roller
20. Upper roller scraper
21. Shelf with trays
22. Dough reeler
23. Trays
Figure 1

8R65AXP - Rev. A
The models with cutting station, to cut the dough and make products such as croissants, etc., differ
from the standard model and are equipped with (Figure 2):
1. Cutting knives lifting / lowering levers
2. Knife quick release system
3. Knife pressure adjustment knobs
4. 1st knife (option)
5. 2nd knife (option)
6. Knife front guard
7. Mobile guard with safety microswitch
8. Legs with wheels and with knife holders (optional)
9. Shelf with trays
Figure 2

R65AXP - Rev. A 9
2.2 TECHNICAL FEATURES
R65AXP
CYLINDER LENGTH
mm
660
CYLINDER DIAMETER
mm
Ø 84
CYLINDER OPENING
mm
0-60
TABLE LENGTH
mm
1600-1800-2000
TABLE WIDTH
mm
650
WEIGHT OF THE MACHINE BODY WITH THE FLOUR DUSTER
kg
TABLE WEIGHT: 1600 with fixed leg
kg
TABLE WEIGHT: 1800 with fixed leg
kg
TABLE WEIGHT: 2000 with fixed leg
kg
TABLE WEIGHT: 1600 with fixed leg and dough reeler
kg
TABLE WEIGHT: 1800 with fixed leg and dough reeler
kg
TABLE WEIGHT: 2000 with fixed leg and dough reeler
kg
RATED VOLTAGE / FREQUENCY (THREE-PHASE)
*Admissible tolerance: +/- 10%
V/Hz
400*; 230* / 50; 60
RATED VOLTAGE / FREQUENCY (SINGLE-PHASE)
*Admissible tolerance: +/- 10%
V/Hz
230* / 50; 60
NO. OF ELECTRICAL PHASES
-
3/2+ PE
MIN/MAX ROOM TEMPERATURE
°C
-5 / +40
MAXIMUM AVERAGE ROOM TEMPERATURE OVER A PERIOD OF
24 HOURS
°C
35
MAXIMUM RELATIVE ROOM HUMIDITY (WITH T<40 °C)
%
50
MAXIMUM ALTITUDE ABOVE SEA LEVEL
m
2000
(1) (COMPLETE WITH DOUGH COLLECTION TRAYS - ROLLING PIN NOT INCLUDED)
NB: sizes and weights can vary depending on product and accessories update

10 R65AXP - Rev. A
2.3 OVERALL DIMENSIONS
Figure 3
Model
Work table
length
A
B
16
1,600 mm
3930
1124
18
1,800 mm
4330
1324
20
2,000 mm
4730
1524

R65AXP - Rev. A 11
2.4 CONTROL AND ADJUSTMENT DEVICES
As illustrated in Figure 4, the machine is supplied as standard with the following control and
adjustment devices:
1. Main power switch; O= OFF,I = ON
2. Flour collection drawer closing control microswitch
3. Mobile guards closing control microswitch
4. EMERGENCY STOP push-button (red mushroom on yellow background)
5. 7” Touch screen
6. Push-button to enable operation with a pilot light that indicates the operating status
(fixed blank light power present; flashing white light machine ready)
7. Cycle start and pause push-buttons (see the Programming manual)
Figure 4
2.5 IDENTIFICATION PLATE
The identification plate Figure 5 is affixed on the back
of the machine and shows the CE marking, the
manufacturer details, the machine model, the serial
number, the year of manufacture, the weight, the
essential electrical data. All such data are
permanently printed on the plate.
Figure 5

12 R65AXP - Rev. A
3INSTALLATION AND USE
3.1 WARNINGS ON INSTALLATION SITE
The room where the machine is to be installed must comply with the laws and regulations in force.
3.2 INSTRUCTIONS FOR LIFTING, TRANSPORT AND POSITIONING OPERATIONS
The location where the machine is to be kept, stored and/or used must comply with the laws and
regulations in force as well as ensure machine stability along with suitable protection from possible
damages and from the elements.
If the machine is not used for long periods of time, it must be stored in a closed, dry place
inaccessible to unauthorized personnel, where it is safe from any damage; it must also be protected
using waterproof sheets. The machine is shipped in one single package consisting of machine body
and disassembled work table. The manufacturer positions and fixes the machine on a pallet and, if
provided for in the contract, in a thick cardboard box or wooden cage before shipment.
When handling and/or transporting the machine, take any precaution to avoid or reduce as much
as possible any hazard to people, animals and properties.
Figure 6
Loading/unloading operations onto/from the means of transport are usually carried out using a
forklift truck/pallet truck of suitable capacity whose arms must be inserted in the spaces provided at
the base of the pallet, as illustrated in Figure 6.
Remove any packing; check the state of the machine; separate the different materials that make up
the packing (cardboard, plastic, wood, etc.) and put them in the relative collection places that should
be accessible only to authorized personnel, before giving them to a company specialized in waste
disposal.
Wooden joists and pallets must be taken to the dedicated collection area.
Respect for the environment is an obligation provided for by the law.
Ensure that there is enough space around the machine to operate comfortably and to correctly carry
out any cleaning, adjustment and/or maintenance operations. Brake the wheels by lowering the
dedicated levers (Figure 7) and fasten the feet to increase the stability of the machine.
LOCK UNLOCK
Figure 7

R65AXP - Rev. A 13
3.3 ELECTRICAL CONNECTION
Ensure that line voltage corresponds to that declared by the machine manufacturer and indicated in
the identification plates (see paragraphs 2.2 TECHNICAL FEATURES). Connection to the site's
electrical system must be carried out in compliance with the laws and regulations in force, with
reference to the data and indications given in this manual. The machine is supplied complete with
cable and three-phase/single-phase plug, with earth pole. Electrical connection must be carried out
by a qualified engineer.
ATTENTION! A magnetothermic device must be fitted downstream the power socket so as to
ensure disconnection from the electric grid; the minimum opening distance between contacts is 3
mm.
Should the power voltage fluctuate with intervals that exceed tolerance values, as specified in the
table (see par. 2.2), it will be necessary to adopt a stabilizer.
The manufacturer declines any responsibility in case of missing or non-conforming earthing system.
IMPORTANT! Check phase connection before starting up the machine. Start the machine in manual
mode (see the programming manual), then press the start push-button (Ref. 1. 1 Figure 8) on the
right: the belt should start moving from right to left (as illustrated in the figure)
ATTENTION: if the belt moves in the opposite direction, disconnect the power and invert one
phase in the plug.
Figure 8

14 R65AXP - Rev. A
3.4 OPERATION AND USE
ATTENTION! VERY IMPORTANT!
The machine can only be used if the conditions illustrated in par. 2.1 are present. Only one
operator can run the machine at any given time. Anyone who does not possess the qualifications
illustrated in this manual is not allowed to carry out any operation on/with the machine. These
conditions are necessary, albeit not sufficient, to safely use the machine.
The machine must be used only by adequately trained and informed personnel that has been
expressly authorized; it is the employer's duty to appoint suitable people to use the machine and to
provide them with the necessary information and training.
The Manufacturer declines any and all responsibility for damages to people, animals and properties
due to failure to comply with the provisions contained in this manual.
The operator using the dough sheeter for production purposes should position himself in front of the
machine, on the controls side.
3.4.1 PRECAUTIONS AND PRELIMINARY CHECKS
Before using the dough sheeter, ensure that all the wheels fitted with brakes are blocked (see
Figure 7) and that the feet are correctly positioned
At the beginning of each working day and/or working shift follow the instructions given in par.
5.2.3 to ensure that all the safety devices are efficient.
3.4.2 GENERAL INFORMATION ON NORMAL OPERATION
Before starting to use the dough sheeter, please consider the following information:
Every time the machine is switched on, press the push-button Ref. 6 Figure 4 to enable machine
operation. This procedure must be carried out any time the machine is stopped following the
triggering of a safety device (when a guard is opened or the emergency push-button is pressed)
After pausing for 90 seconds the machine enters the "stand-by" mode: the display is switched off
and any operation is inhibited. Touch the display to resume machine operation and follow the
commands on the screen.
Switch off the machine at the end of each working day or shift: turn the main switch to O (OFF)
and disconnect the power plug.
3.4.3 STARTING AND OPERATION
Use the plug (if provided) to connect the machine to the power socket
Make sure that all the guards are closed Ref. 3 Figure 1 (if not, the machine won't work)
Make sure that the flour collection drawer is correctly located in its position on the side of
the machine (if not, the machine won't work)
Make sure that the emergency stop push-button Ref. 4 Figure 4 is disabled (if not, reset it)
Position the main switch to I(ON) Ref. 1 Figure 4
The push-button that enables operation, Ref. 6 Figure 4 will light up to indicate the presence
of power (fixed white light)
Press the push-button: if the procedure was successfully carried out, the white light will flash

R65AXP - Rev. A 15
3.4.4 OPERATING AND USING THE MACHINE
After switching on and enabling the machine as described in par.3.4.3, it is possible to start working:
Load a program (recipe) as described in the PROGRAMMING MANUAL
Put the dough on the work table on the side indicated on the display
Press one of the two cycle start push-buttons Ref. 14, figure 1.
The machine will autonomously complete the sequences memorised in the recipe being used
3.4.5 FLOUR COLLECTION DRAWER
The machine is fitted with an excess flour collection drawer (Ref.1 Figure 9). There is a safety
microswitch (Ref. 2 Figure 9) on the machine body that inhibits operation if the drawer is pulled out
(for example, to empty it and/or clean it). The microswitch is enabled/disabled using the key present
in the drawer (Ref. 3 Figure 9).
Figure 9
3.4.6 ASSEMBLING AND DISASSEMBLING THE WORK TABLES
Before assembling or disassembling the work tables, take the main switch to O (OFF) and unplug the
power plug, to prevent the machine from starting
To correctly assemble the tables, two people must operate as described hereafter and in accordance
with Figure 10 and Figure 11:
DISMANTLING:
Remove the two trays, Ref.1 Figure 10
Slightly loosen the two screws that fasten the intermediate table, Ref.2 Figure 10
Disconnect the switch, Ref. 3 Figure 10
Loosen and remove the two screws that fasten the intermediate table to the legs, Ref. 4
Figure 10
Remove the intermediate table, Ref.5 Figure 10, inclining it vertically to facilitate its removal
Lift the relative guard, Ref.6 Figure 10
Use a wooden or plastic bar as a lever, pulling externally to unhook the table, Ref. 7, while

16 R65AXP - Rev. A
another operator firmly holds the table level, Ref. 8 Figure 10, and rotates it in the direction
of the arrow
Completely remove the table and place it in a safe place, paying attention to the grease on
the two pins
Figure 10
INSTALLATION:
Move the table closer checking that the coupling is properly inserted into the slot, Ref. 2
Figure 11.
Follow the instructions given for the disassembly procedure, but in the reverse order.
Move the belt forwards and backwards in the direction of the arrow, Ref. 1 Figure 11, so as to
correctly insert it inside the slot, until you hear a clicking sound and the belt locks in position.
Refer to 2.2 TECHNICAL FEATURES for the specific weight of each table.
Figure 11

R65AXP - Rev. A 17
3.4.7 CUTTING STATION
The following instructions refer to the models fitted with a cutting station: for this accessory, it is
possible to remove / replace the cutting disks and adjust their working pressure.
Follow these instructions to assemble / disassemble the knives (Figure 12):
Use lever (Ref. 1) to lift the knife support (rest position)
Loosen the knob (Ref. 2) and rotate the knife-release system (Ref. 3)
Grab the knife by the nylon side guides (Ref. 4), using both hands, and insert the guides into
the appropriate slots on the machine shoulders.
Close the knife quick-release system (Ref. 3) and fasten it using the knob (Ref. 2).
Rotate the lever (Ref. 1) clockwise to put the knife back in its work position
If the dough is not cut correctly, manually adjust the cutting pressure of the knives using the
knob (Ref. 5) on both sides of the table. To do this, loosen the locking nut, slightly tighten the
knob and, hence, test the result of the cutting operation. Proceed a little at a time until the
required pressure has been reached, then fasten the nut. ATTENTION! If the pressure of the
knife is excessive, the knife may cut the belt.
Figure 12
3.4.8 FLOUR DUSTER
Use the flour duster in the following manner (refer to Figure 13):
•Remove the lid Ref. 1 (optional) and evenly fill the hopper with flour (max. capacity: about 6 kg)
•It is possible to limit the width of the dusting area by adjusting the dividers Ref. 2. To dust over
the whole width of the belt, the dividers must be fully open (pull in the direction indicated by the
arrow)
•Adjust the quantity of flour to be dusted, by modifying the rotation speed of the motor (refer to
the PROGRAMMING MANUAL).

18 R65AXP - Rev. A
WARNING: we recommend not to use flour with a high humidity level
•The flour duster can operate in manual or automatic mode: in manual mode, the icon on the
touch screen activates the flour duster and it is also possible to adjust the speed of rotation of the
motor at the same time. In automatic mode, the flour duster is activated according to the settings
in the recipe.
Figure 13
The flour duster hopper can be quickly removed to clean it or carry out maintenance operations.
Before assembling or disassembling the work tables, take the main switch to O (OFF) and unplug the
power plug, to prevent the machine from starting To correctly disassemble the tables, two people
must operate as described hereafter and in accordance with Figure 14:
•Remove the lid Ref. 1 (if present) and unscrew the two screws Ref. 4 Figure 13
•Close all the dividers Ref. 2 by pushing them to their stop (this operation prevents the flour from
coming out after having removed the hopper)
•The two operators, standing facing each other at the two sides of the machine, must lift the flour
duster using the corresponding handles, until it comes out from the head
•At this point it is possible to pour out any flour from the hopper and clean it
•Assemble the hopper by following the instructions given for disassembling, in the reverse order
Figure 14

R65AXP - Rev. A 19
ATTENTION! When transferring the flour from the package to the hopper, handle it carefully,
taking care to avoid any dispersion. If necessary, wear suitable respiratory protective devices
while manually loading the powdered ingredients.
3.4.9 DOUGH REELER
While the dough is being processed, the dough reeler must be in the rest position A (as illustrated in
Figure 15), and the rolling pin must rest on its support Ref. 1.
If the current program requires the dough to be reeled, the machine will automatically perform the
following operations:
•At the last programmed step, the actuator rotates the dough reeler upwards to its work position,
Ref. 2 Figure 15, and the rolling pin comes down onto the table
The system reduces the belt speed so that the dough sheet can be rolled around the pin, and then
increases it again until the dough sheet has been completely rolled around
•Once the rolling operation has been completed, after a few seconds, the system moves the dough
reeler to its rest position A (Figure 15)
Figure 15
Refer to the PROGRAMMING MANUAL for a more detailed description of both the process and the
procedure for setting a program that includes the rolling operation.

20 R65AXP - Rev. A
4MAINTENANCE
4.1 FOREWORD
Over time, the machine may need some maintenance operations that can be divided in:
Ordinary maintenance: periodical and/or occasional operations necessary to ensure that the
machine is in a good and efficient state and that do not require the intervention of expert
personnel; these may be carried out by unskilled personnel with a basic knowledge of the
machine, as long as the instructions given in this manual are followed.
Extraordinary maintenance: periodical and/or occasional operations necessary to ensure the
machine is in a good and efficient state that require preparation and/or professional expertise
and/or specific knowledge; these must be carried out by skilled and professionally qualified
personnel (where required by the laws and regulations in force) who possess the necessary
technical and regulatory knowledge to carry out state-of-the-art interventions.
ATTENTION! Unless otherwise provided for in this manual, every maintenance and/or cleaning
operation, even the simplest one, must be carried out only after having positioned the main switch
to O (OFF) and after having disconnected the power plug so as to avoid starting the machine.
Should an intervention require the removal of a guard and/or the disabling of a safety device
make sure that all measures are taken so that thirds are not exposed to any consequent risks.
All guards must be repositioned and locked using the corresponding fastening devices and all safety
devices must be reset as soon as the reason for their removal/disabling has stopped.
4.2 PERIODICAL MAINTENANCE (ordinary maintenance)
At the end of each working day or shift, clean the machine thoroughly, following the instructions
given in par.4.8
At the beginning of each working day or shift make sure that all safety devices are efficient, by
carrying out the checks illustrated in par 5.2.3.
4.3 BELT TENSION
Over time and with use belts tend to overstretch. Should the belts slip around the pulling roll or not
be correctly aligned, it will be necessary to stretch them as illustrated in Figure 16. Loosen the side
screw Ref. A and use an Allen wrench on the screw Ref. B until the tension and/or alignment is
obtained. This operation must be carried out on both sides of the belt until it is perfectly balanced.
At this point, fasten the side screws Ref. A.
Figure 16