Rollmatic R62 Operating instructions

USER AND MAINTENANCE MANUAL
DOUGH SHEETER
R62 – R62T
R65 – R65T
Edition 01/2015 - Rev. A

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R62 / R62T / R65 / R65T - Rev. A
TABLE OF CONTENTS
1 INTRODUCTION .................................................................................................................................. 3
1.1 FOREWORD ................................................................................................................................................. 3
1.2 GENERAL INSTRU TIONS AND WARNINGS ................................................................................................ 4
1.3 MAIN ASES FOR WHI H THE OMPANY DE LINES ANY RESPONSIBILITY ................................................ 5
1.4 TERMINOLOGY ............................................................................................................................................ 5
2 MACHINE FEATURES ........................................................................................................................... 6
2.1 INTENDED USE AND DES RIPTION ............................................................................................................. 6
2.2 TE HNI AL FEATURES ................................................................................................................................ 9
2.3 OVERALL DIMENSIONS ............................................................................................................................. 10
2.4 ONTROL AND ADJUSTMENT DEVI ES .................................................................................................... 11
2.5 IDENTIFI ATION PLATE ............................................................................................................................. 11
3 INSTALLATION AND USE .................................................................................................................... 12
3.1 WARNINGS ON INSTALLATION SITE ......................................................................................................... 12
3.2 INSTRU TIONS FOR LIFTING, TRANSPORT AND POSITIONING OPERATIONS .......................................... 12
3.3 ELE TRI AL ONNE TION ........................................................................................................................ 13
3.4 OPERATION AND USE ............................................................................................................................... 13
3.4.1 PRE AUTIONS AND PRELIMINARY HE KS .....................................................................................14
3.4.2 GENERAL INFORMATION ON NORMAL OPERATION .......................................................................14
3.4.3 STARTING AND OPERATION .............................................................................................................14
3.4.4 OPERATING AND USING THE MA HINE...........................................................................................14
3.4.5 DOUGH THI KNESS ADJUSTMENT ...................................................................................................15
3.4.6 FLOUR OLLE TION DRAWER ..........................................................................................................15
3.4.7 ASSEMBLING AND DISASSEMBLING THE WORK TABLES .................................................................16
3.4.8 UTTING STATION............................................................................................................................17
3.4.9 FLOUR DUSTER .................................................................................................................................18
3.4.10 DOUGH REELER ................................................................................................................................19
4 MAINTENANCE ................................................................................................................................. 20
4.1 FOREWORD ............................................................................................................................................... 20
4.2 PERIODI AL MAINTENAN E (ordinary maintenance) .............................................................................. 20
4.3 BELT TENSION ........................................................................................................................................... 20
4.4 HAIN TENSION (extraordinary maintenance) ......................................................................................... 21
4.5 HAIN REPLA EMENT (extraordinary maintenance) ............................................................................... 21
4.6 HANDLE LUBRI ATION (extraordinary maintenance) .............................................................................. 22
4.7 INTERVENTIONS TO BE ARRIED OUT EX LUSIVELY BY AUTHORIZED ENGINEERS ................................. 22
4.8 POSSIBLE FAILURES AND/OR FAULTS ....................................................................................................... 23
4.9 ELE TRI AL MAINTENAN E ..................................................................................................................... 24
4.10 LEANING THE MA HINE ......................................................................................................................... 24
4.10.1 LEANING THE BELTS AND THE WORK TABLES ...............................................................................25
4.10.2 REPLA ING THE BELTS .....................................................................................................................25
4.10.3 LEANING THE S RAPERS ................................................................................................................26
4.10LONG STOPS OR SERVI E DIS ONTINUATION ........................................................................................... 27
5 SAFETY ............................................................................................................................................. 27
5.1 FOREWORD ............................................................................................................................................... 27
5.2 HAZARDS, SAFETY DEVI ES AND RESIDUAL RISKS .................................................................................... 27
5.2.1 DANGERS AND ORRESPONDING RISKS THAT HARA TERIZE THE MA HINE ...............................27
5.2.2 SAFETY DEVI ES AND REMARKS ......................................................................................................28
5.2.3 HE KING THE EFFI IEN Y OF THE SAFETY EQUIPMENT ................................................................29
5.2.4 RESIDUAL RISKS OF ELE TRI AL ORIGIN ..........................................................................................29
5.2.5 RESIDUAL RISKS OF ELE TRI AL ORIGIN ..........................................................................................29
5.3 INFORMATION ON NOISE ......................................................................................................................... 30
5.4 SAFETY SIGNS ............................................................................................................................................ 30
6 DISMANTLING ................................................................................................................................... 31

R62 / R62T / R65 / R65T - Rev. A 3
1INTRODUCTION
1.1 FOREWORD
Th s user and ma ntenance manual s to be consulted by anyone who may be appo nted to,
charged w th and author zed to use the mach ne; the term "use" refers to any phase of the
machine's working cycle (from assembly and transport to maintenance operation to dismantling). It
s also ntended for the employer, the managers and any off cer of the company that w ll use the
mach ne: they will have to read it thoroughly and understand it fully so as to use it when complying
with part of the obligations on health and safety in the workplace. The employer, at whose plants
the machine is operating, as well as the managers and any officer within the company, must provide
any operators with suitable training and information (all information must be simple and
comprehensible, according to the foresight which can be reasonably expected of the intended
recipient) on its correct and safe use as well as on general and specific risks in the workplace and/or
inherent to the job itself. This manual can assist in such important task even though, for obvious
reasons, it cannot be considered as fully exhaustive as it is not strictly inherent to the actual
machine.
The manual cons sts n a number of sect ons, each of which has its specific purpose, and in
particular:
2 Mach ne features
3 Installat on and Use
3.4.10 Ma ntenance
5 Safety
6 D smantl ng
The word mach ne will hereafter indicate the item to be used by the purchaser and for which this
manual is written and given to the purchaser, so that he may use it in a correct and safe manner.
Before carrying out any operation on the machine (transport, installation, connections to utilities,
adjustments, operation, repair work, part replacement, dismantling, etc.) as well as before allowing
anyone to use the machine, usually laymen, carefully read the general and specific instructions
contained in this manual and ensure that its purposes and meaning are clear, so as to acquire the
necessary knowledge to correctly operate and maintain the machine, as well as to understand and
become familiar with the safety devices it is provided with, and finally the residual risks it presents,
and therefore to use it in a correct and safe manner.
Keep this manual and any attached document in a safe place (drawings, diagrams, etc.).
Should the manual be lost or worn out mmed ately request a copy to the manufacturer clearly
stating the identification details of the machine (year of construction, model, serial number, etc.).
This manual reflects the state of the art at the time the machine is launched into the market or
started up, and cannot be considered unsuitable just because it has been subsequently updated
following newly acquired experience or new technical solutions.
The manufacturer is not responsible for the suitability of the place where the machine is used nor for
any complementary service, regardless of the fact that instructions on correct installation are given
herein. The company reserves the right to update machines and manuals, but is not obliged to
update machines and/or manuals previously manufactured/drawn up.
Th s manual s an ntegral part of the mach ne and must accompany t should it be transferred or
sold for whatever reason, even for free.

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R62 / R62T / R65 / R65T - Rev. A
ATTENTION! Before start up and operat on ensure that the mach ne s compl ant w th the
purchas ng order and complete w th all the dev ces descr bed n th s manual and n any
commerc al documentat on, espec ally any safety dev ces.
ATTENTION! The mach ne descr bed n th s manual s for produc ng sheets from bread, pastry and
p zza dough by mak ng the dough go through cal brat ng cyl nders that feature alternat ng
forward and backward movement. Th s mach ne cannot be used for any purposes other than
those descr bed above.
The manufacturing company will not be held responsible for any damage to properties and/or injury
to people or animals due to an incorrect use of the machine.
1.2 GENERAL INSTRUCTIONS AND WARNINGS
The manufacturing company declines any responsibility for damages to people, animals or
properties caused by failure to comply with the instructions contained in this manual and by the
failure to comply with the following indications:
•Do not tamper w th the guards and safety devices installed in the machine
•Do not tamper w th the guards and safety devices installed in the machine
•Repos t on all the protections and reset all the safety devices as soon as the reason why they
were removed/disabled is resolved
•Do not use the machine for purposes and/or with loads and/or in a way that does not correspond
to that indicated by the manufacturer
•Only use bread, pastry and pizza dough
•Carry out daily checks on safety devices, level and state of technical fluids, if present, in addition
to checks on the general state of the machine
•arefully clean the machine on a daily basis
•Adopt the necessary measures and precautions when carrying out adjustments, cleaning and
maintenance operations, etc. so that the machine or its components cannot be started by other
people, not even by accident
•The locat on where the mach ne s to be nstalled must comply w th European D rect ves as well
as w th the laws and regulat ons n force n the country where the mach ne s nstalled and used
•Respect any l m t regard ng cl mate cond t ons (see paragraph 2.2
TE HNI AL FEATURES ) and
permitted use
•The employer, at whose production sites the machine is installed, must guarantee that operators
are suitably informed and trained on their specific tasks, on safe and correct use of the machine
and on general and specific risks in the workplace and/or job-related this manual can be a useful
support tool but cannot be considered exhaustive
•Any manager who allows th rd part es to use the mach ne (for example the employer, and so
forth) must ensure that the machine is in good conditions, whole and fully functioning, especially
as regards safety equipment; should this not be the case, he must not allow it to be used and
must therefore put it out of service
•During maintenance and cleaning operations (and any other such operation) operators must
wear snug clothes free of loose parts; they may not wear aprons, jackets, unbuttoned shirts, etc.
nor are they allowed to wear jewels (bracelets, necklaces, etc.) that may unhook or become
entangled in protruding parts; should they have long hair, they must use hairnets.
•Should it be necessary to replace any parts, use or g nal spare parts only by ordering them from
the manufacturing company; should non-original spare parts be used, the manufacturing
company relieves itself of any and all responsibilities for any resulting damages to people,
properties and/or animals
•Any arb trary mod f cat on to the mach ne, rel eves the manufacturer of any and all
respons b l ty for any result ng damages to people, an mals and/or th ngs

R62 / R62T / R65 / R65T - Rev. A 5
1.3 MAIN CASES FOR WHICH THE COMPANY DECLINES ANY RESPONSIBILITY
The manufacturing company declines any responsibility for damages to people, animals and
properties as well as for missed production due to:
•Use of the mach ne not n compl ance with the intended use or with products different from
those expressly declared in this manual
•Installat on not n compl ance with the procedures illustrated in this manual
•Use of the mach ne by nadequately nformed personnel and, where foreseen, inadequately
trained on correct and safe use of the same
•Maintenance, adjustments, settings, parts replacement, cleaning operations carr ed out by
nadequately nformed and nstructed personnel and, where foreseen, inadequately tra ned on
how to safely and correctly carrying out interventions
•Use of power supply that s d fferent from what is provided for by this manual, or altogether
unsuitable
•Fa lure to perform ma ntenance and clean ng operat ons and checks, etc.
•Fa lure to comply or part al compl ance w th the nstruct ons given in this manual
•Arb trary mod f cat ons to the original features and standard equipment of the machine, without
prior formal authorisation by the manufacturing company
•Damages caused by tools, equipment, or other components both installed and not installed on
the machine, not suppl ed or n any case not foreseen or author zed by the manufactur ng
company
•Fa lure to comply w th the law and regulat ons n force in the country where the machine is to be
used
•Except onal events or force majeure not ascribable to the manufacturing company
1.4 TERMINOLOGY
To better understand this manual, we hereby illustrate some of the terms used herein:
MANUFACTURER, PRODUCER: Machine manufacturer.
CLIENT, BUYER: physical or juridical person who has bought a machine that is either new or in such
conditions to be considered as new (that is complete with these original instructions and with the
original copy of the E Declaration of onformity)
USER: whoever is legally responsible for machine use; in most cases the client and the buyer are the
same person.
OPERATOR: any person appointed to use the machine; the term "use" refers to any stage of the
standard machine life cycle.
MACHINE: the object for which this manual is written and given to the purchaser, so that he may use
it in a correct and safe manner.
MACHINE USE: all the operations that can be reasonably connected to the machine during its whole
life in relation to its intended use as stated in this manual.
DOUGH: preparation for bread, pastry and pizza, previously mixed using the appropriate mixer.
ORDINARY MAINTENANCE: any and all operations necessary to correctly operate and keep the
machine, which do not require any special training or professional expertise due to their basic nature
and can therefore be carried out by the operator.
EXTRAORDINARY MAINTENANCE: operations that are necessary to correctly operate and keep the
machine which, due to their complexity and/or hazardous nature, require the intervention of
specialized, expert and suitably trained personnel who possesses the necessary technical and
regulatory knowledge to carry out state-of-the-art interventions in safe conditions.
DANGER AREA: any area within and/or around the machine where the presence of an exposed
person is a risk for the health and safety of such person.

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R62 / R62T / R65 / R65T - Rev. A
EXPOSED PERSON: any person totally or only partially inside a danger area.
WARNING: extremely important information for ensuring the health and safety of people.
IMPORTANT: important information to avoid damaging the machine and/or its components.
2MACHINE FEATURES
2.1 INTENDED USE AND DESCRIPTION
The mach ne descr bed n th s manual s to be used by an operator who has been tra ned to use t
for produc ng sheets from bread, pastry and p zza dough by mak ng the dough go through
cal brat ng cyl nders that feature alternating forward and backward movement.
The mach ne may be used only after it has been positioned in its final location and stability is
ensured.
The mach ne may only be used n closed and protected env ronments; under no circumstance
should the machine be used outdoors or in areas exposed to the elements.
It s forb dden to use the machine in marine environments (on the coast, on ships, offshore
platforms, etc.).
It s forb dden to use the machine in spaces open to the public for purposes and/or with products or
in a way that are different from what is stated in this manual.
It s forb dden to use the machine before all connections to the utilities present in the installation
site have been carried out, as provided for by this manual.
It s forb dden to use the machine in environments where there is a risk of fire and/or explosion
and/or of accidents, as provided for by the laws in force; moreover, the machine cannot be used in
case of high humidity levels and/or in wet environments or in areas where there is excessive water
vapour and/or oil vapours and/or dust, or if there are corrosive substances and/or gases
It s forb dden to use the machine in case of anomalous vibrations and or impacts
For safety, hyg ene, health reasons and for nsurance purposes, the mach ne cannot be used for
any purpose other than that here n declared. Any use that s dev ates from the one declared
here n s to be cons dered ncorrect, non compl ant and not contemplated by the manufacturer
and s therefore potent ally dangerous for the health and safety of the people exposed, as well as
for an mals and/or propert es.
IMPORTANT! The operator must have read and understood the instructions and indications given in
this manual before starting or using the machine; therefore, when the machine is started-up, started
and used, the user implicitly accepts all and any public and criminal liability for damages to people,
animals and properties that may occur following failure to respect such instructions and indications,
even if partially.
IMPORTANT! The machine was designed and built for "standard" use. Standard use means
intermittent use over work shifts.
MODELS:
•R62:Tables width: 580 mm Available models 10, 12, 13 and 14
•R62T: R62 complete with cutting station. Available models 12.13, 12, 13 and 14
•R65:Tables width: 650 mm Available models: 12, 14 and 16
•R65T:R65 complete with cutting station. Available models: 14 and 16
Model Table length
10 1,000 mm
12 1,200 mm
13 1,300 mm
14 1,400 mm
16 1,600 mm

R62 / R62T / R65 / R65T - Rev. A 7
In addition to the main structure, the standard R62 machine consists of (Figure 1):
1. Guard
2. Flour tray
3. Mobile guards with safety microswitch
4. Belt
5. Rolling pin to manually process the dough
6. Dough collecting trays
7. Work table
8. Work table support
9. Back pivoting wheel
10. Front pivoting and braking wheel
11. Belt direction reversal pedal (option)
12. Electric board
13. Flour collection drawer with safety microswitch
14. Belt reversal push-buttons
15. Scraper locking knob
16. Roller opening adjustment handle/handwheel (dough thickness)
17. Lower roller scraper
18. Lower roller
19. Upper roller
20. Upper roller scraper
21. Motor
F gure 1

8
R62 / R62T / R65 / R65T - Rev. A
The R62T and R65T models with cutting station to cut the dough and make products such as
croissants, etc. . also feature (Figure 2):
22. utting knives lifting / lowering levers
23. Knife quick release system
24. Knife pressure adjustment knobs
25. 1st knife (option)
26. 2nd knife (option)
27. Knife front protection
28. Mobile guard with safety microswitch
29. Leg with knife support (option)
30. Shelf with trays (option)
F gure 2

R62 / R62T / R65 / R65T - Rev. A 9
2.2 TECHNICAL FEATURES
R62 – R62T
YLINDER LENGTH mm 600
YLINDER DIAMETER mm ø71
YLINDER OPENING mm 0-48
R62 TABLE LENGTH mm 1000-1200-1300-1400
R62/T TABLE LENGTH mm 1200-1300-1400
TABLE WIDTH mm 590
MA HINE BODY WEIGHT Kg 182
1000 TABLE WEIGHT Kg 31
(1)
1200 TABLE WEIGHT Kg 35
(1)
1300 TABLE WEIGHT Kg 37
(1)
1400 TABLE WEIGHT Kg 39
(1)
OVERALL WEIGHT R62/1000 Kg 244
OVERALL WEIGHTR62/1200 Kg 252
OVERALL WEIGHTR62/1300 Kg 256
OVERALL WEIGHTR62/1400 Kg 260
OVERALL WEIGHTR62T/1300 Kg 270
OVERALL WEIGHTR62T/1400 Kg 274
R65 – R65T
YLINDER LENGTH mm 660
YLINDER DIAMETER mm ø71
YLINDER OPENING mm 0-48
R65 TABLE LENGTH mm 1200-1400-1600
R65/T TABLE LENGTH mm 1400-1600
TABLE WIDTH mm 650
MA HINE BODY WEIGHT Kg 192
1200 TABLE WEIGHT Kg 43
(1)
1400 TABLE WEIGHT Kg 47
(1)
1600 TABLE WEIGHT with fixed leg and shelf Kg 64
(1)
OVERALL WEIGHT R62/1200 Kg 278
OVERALL WEIGHT R62/1400 Kg 286
OVERALL WEIGHT R62/1600 Kg 307
OVERALL WEIGHT R62T/1400 Kg
OVERALL WEIGHT R65T/1600 Kg
NOMINAL VOLTAGE / FREQUEN Y R62 - R65
*Admissible tolerance:+/- 10% V/Hz
400*; 230* / 50; 60
NOMINAL VOLTAGE / FREQUEN Y R62T - R65T
*Admissible tolerance: +/- 10% V/Hz
230* / 50; 60
NO. OF ELE TRI AL PHASES - 3/2∼ + PE
MIN/MAX ROOM TEMPERATURE ° -5 / +40
MAXIMUM AVERAGE ROOM TEMPERATURE OVER A PERIOD OF
24 HOURS
° 35
MAXIMUM RELATIVE ROOM HUMIDITY (WITH T<40 ° ) % 50
MAXIMUM ALTITUDE ABOVE SEA LEVEL m 2000
(1)
( OMPLETE WITH DOUGH OLLE TION TRAYS - ROLLING PIN NOT IN LUDED)
NB: s zes and we ghts can vary depend ng on product update

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R62 / R62T / R65 / R65T - Rev. A
2.3 OVERALL DIMENSIONS
F gure 3
Model Table length
A (62) A (65) B (62) B (65) C (R62) C (R65)
10 1,000 mm 2640 - 1794 - 852 -
12 1,200 mm 3040 3110 1981 1996 984 1326
13 1,300 mm 3240 - 2065 - 1050 -
14 1,400 mm 3440 3510 2170 2173 1116 1512
16 1,600 mm - 3610 - - - -