Rondo Doge RONDOPRESS FGDISA/R User manual

Bakery machines and equipment
Operating manual
Dough-Fat pressing machine
RONDOPRESS
FGDISA/R
Edition BC015302
Rondo S.r.l.
Via Lago di Albano, 86
36015 Schio (VI)
Italy
Phone [phone]
Fax [phone]
[email protected]
HEADQUARTERS
Seewer GmbH & Co.
Hoorwaldstrasse 44
57299 Burbach
Germany
Phone [phone]
Fax [phone]
[email protected]
Seewer Rondo S.à.r.l.
PAE "Les Pins"
67319 Wasselonne Cedex
France
Phone [phone]
Fax [phone]
[email protected]
Rondo Ltd.
Unit 7, Chessington Park
Lion Park Avenue
Chessington, Surrey KT9 1ST
Great Britain
Phone [phone]
Fax [phone]
[email protected]
Rondo Inc.
51, Joseph Street
Moonachie, N.J. 07074
USA
Phone [phone]
Fax [phone]
[email protected]
Rondo Bakery Equipment Inc.
267 Canarctic Drive
Downsview, Ont. M3J 2N7
Canada
Phone [phone]
Fax [phone]
[email protected]
OOO Rondo Doge
Varschavskoje Chaussée, D. 17, Str. 1
117105 Moskau
Russia
Phone [phone]
Fax [phone]
[email protected]
Seewer Rondo
Asean Regional Office
No. 14-1 Mezzanine Floor
Jalan 11/116B
Kuchai Entrepreneurs Park
Off Jalan Kuchai Lama
58200 Kuala Lumpur
Malaysia
Phone [phone]
Fax [phone]
[e-mail]
COMPETENCE CENTRE SCHIO
Seewer AG
Heimiswilstrasse 42
3400 Burgdorf
Switzerland
Phone [phone]
Fax [phone]
[email protected]
Doge Food Processing Machinery s.r.l.
Via Lago di Albano, 86
36015 Schio (VI)
Italy
Phone [phone]
Fax [phone]
[email protected]
SUBSIDIARIES
www.rondodoge.com
Technical specifications subject to change without notice

Index
Index
Code: BC015302
Index
1 Safety Information .................................................................................................... B0100174
1.1 Explanation of Symbols ............................................................................................ 010 - 1
1.2 Explanation of Warning Signs ................................................................................... 010 - 1
1.3 Safety Instructions and Information which must be followed..................................... 010 - 1
3 General Data about the Machine ............................................................................. B0300205
3.1 General Information .................................................................................................. 030 - 1
3.1.1 The machine's applications ................................................................................ 030 - 1
3.1.2 Noise values ...................................................................................................... 030 - 1
3.1.3 Temperatures .................................................................................................... 030 - 1
3.1.4 Ambient humidity ............................................................................................... 030 - 1
3.1.5 Machine weight ................................................................................................. 030 - 1
3.1.6 Operating personnel work area ......................................................................... 030 - 1
3.2 Prerequisites ............................................................................................................ 030 - 2
3.3 Full View of the Machine........................................................................................... 030 - 2
3.4 Operating elements .................................................................................................. 030 - 3
3.4.1 Mains switch ..................................................................................................... 030 - 3
3.4.2 Display .............................................................................................................. 030 - 3
3.4.3 Set-up of the pressing time + / - ....................................................................... 030 - 3
2 Transporting, Setting up, Connecting, Dismounting and Storing the Machine . B0200201
2.1 Machine Delivery ...................................................................................................... 020 - 1
2.2 Transportation .......................................................................................................... 020 - 1
2.3 Unpacking the machine ............................................................................................. 020 - 1
2.4 Requirements for putting the machine into operation ................................................ 020 - 2
2.5 Moving direction test ................................................................................................ 020 - 2
4 Starting the Machine ................................................................................................ B0400175
4.1 Preparing for operational readiness.......................................................................... 040 - 1
5 Operation .................................................................................................................. B0500195
5.1 General operation description for Rondopress ......................................................... 050 - 1
5.2 Switch on the machine .............................................................................................. 050 - 1
5.3 Working with the Dough-Fat pressing machine ......................................................... 050 - 2
5.4 Switching off the machine with the lid closed ............................................................ 050 - 3

Index
Index
Code: BC015302
6 Cleaning .................................................................................................................... B0600183
6.1 Cleaning ................................................................................................................... 060 - 1
6.1.1 General Information .......................................................................................... 060 - 1
6.1.2 Care .................................................................................................................. 060 - 1
7 Maintenance .............................................................................................................. B0700210
7.1 General Information for Maintenance of the Machine ............................................... 070 - 1
7.2 Replacement Parts List ............................................................................................ 070 - 1
9 Technical Data .......................................................................................................... B0900192
9.1 Technical data Rondopress ........................................................................................090 - 1
9.2 Additional information.................................................................................................090 - 2
8 Trouble-Shooting ...................................................................................................... B0800184
chapterwise.
Hint for operating manual: The numbers of the illustrations (Ex. ) are numbered
1

Code: B0100174
Edition: 03. 2000 Operating manual
1. Safety Information
010 - 1
1 Safety Information
1.1 Explanation of Symbols
All the sections in this Operating Manual containing safety instructions which absolutely must be observed
are marked with this symbol and with a number.
Make sure to disconnect the plug before opening!
Instruction and Information Signs
1.2 Explanation of Warning Signs
High-voltage Warning Sign
Warning against electrical shock
Disconnect mains plug before opening.
1.3 Safety Instructions and Information which must be followed
- Authorized use also means that the user must follow all instructions prescribed by the manufacturer in
respect of operation, maintenance and service.
- Protective covers over the electrical controls and the mechanical moving parts may only be removed by
professionally qualified personnel and must be remounted before the machine is put back into operation.
- Any work on the electrical components of the machine, in particular the correct professional mounting
of the mains plug, may only be carried out by qualified personnel who are familiar with the relevant
safety instructions.
Defective cables and mains plugs must be immediately replaced by qualified personnel.
- Any other use of these units is not in accordance with the purpose for which they are built. Therefore,
the manufacturer will not be liable for any accidents or damage resulting from unauthorized use; the risk
in any such instance will be borne solely by the user.
- The Dough-Fat pressing machine Rondopress is exclusively built to produce dough respectively fat plates.

Code: B0100174
Edition: 03. 2000 Operating manual
1. Safety Information
010 - 2
- The machine may only be connected to the mains using the mains plug! No permanent electrical
installation may be made using, for example, terminal screws.
- The machine may only be connected to the mains once it has been fully assembled.
- Any unauthorized changes made to the machine, and in particular, to the safety devices on the machine
will automatically exclude any liability on the part of the manufacturer for accidents or damage
sustained as a result of such changes.
- Before beginning any repair, service or cleaning work on the machine, the electricity supply to the
machine must be disconnected (pull out mains plug).
- The machine must never be cleanded using spray water, high-pressure cleaners or a steam-cleaning
machine.
- Operation of the machine when any of the safety devices is out of order is prohibited.
- Defective safety devices must be immediately replaced with new original parts from Rondo-Doge.
- Any disposal of the installation must be carried out in accordance with environmentally-accepted
practices. The operators are fully responsible for ensuring that such practices are followed.
- This machine is not designed to be used in explosive ambient.

Code: B0200201
Edition: 03. 2000 Operating manual020 - 1
2. Transporting, Setting up, Connecting,
Dismounting and Storing the Machine
2 Transporting, Setting up, Connecting, Dismounting and
Storing the Machine
2.1 Machine Delivery
The machine is delivered in its original packaging.
- Report any claims for damage caused as a result of
transportation directly to the freight handlers (see
the packaging: the delivery documentations are
contained on the outside of the packaging)
When being transported, the machine must be fastened
on a pallet. The lid of the press chamber must be
closed and the lid locking engaged.
(See Switching off the machine with the lid closed,
page 050 - 3)
2.2 Transportation
2.3 Unpacking the machine
The machine must be set up on a level, even floor
surface.
(For further information regarding the ambient
conditions required for the machine, see General
Information, page 030 - 1)
Be careful when using a crane for moving the machine
(danger of tipping).
The machine must not be tipped over.
(For machine weight, see Technical Data, page 090 - 1)

Code: B0200201
Edition: 03. 2000 Operating manual020 - 2
2. Transporting, Setting up, Connecting,
Dismounting and Storing the Machine
2.4 Requirements for putting the machine into operation
Power supply and frequency at the main circuit to
which the machine is connected must be in
accordance with specifications contained on a plate
affixed to the machine. (This plate is found at the
cable lead-through in the machine base).
Direct connection to the mains without a plug is
prohibited!
Any work on the electrical components of the
machine, in particular the correct professional
mounting of the mains plug, may only be carried
out by qualified personnel who are familiar with the
relevant safety instructions.
- Connect the mains plug of the machine to the mains
2.5 Moving direction test
When setting up the machine, a check must be carried
out to ensure the hydraulic drive is moving in the
correct direction.
(See Starting the machine, page 040 - 1).
When the direction of rotation is wrong, exchange
2 phases in the mains plug.

Code: B0300205
Edition: 03. 2000 Operating manual
3. General Data about the Machine
030 - 1
3 General Data about the Machine
3.1 General Information
3.1.1 The machine's applications
The machine is suitable to produce dough
respectively fat plates for the food industry.
3.1.2 Noise values
The emission value at place of operation is smaller
than "70 dB(A)", according to prEN 1674.
3.1.3 Temperatures
The ambient temperatures permissible for the machine:
+5° to +40°C
Permissible temperatures for storage of the machine:
-25° to +55°C, for brief periods up to +70°C
3.1.4 Ambient humidity
The admissible ambient humidity for the machine lies
in the area of 30 % - 95 %, relative humidity,
uncondensed.
3.1.5 Machine weight
Total weight = approx. 345 kg
(See also Technical Data, page 090 - 1)
3.1.6 Operating personnel work area
The hatched area shows the work area designated for
the operating personnel.

Code: B0300205
Edition: 03. 2000 Operating manual
3. General Data about the Machine
030 - 2
3
8
9
7
5
4
2
6
1
3.2 Prerequisites
In order that dough respectively fat plates can be
produced by the machine, the following prerequisites
must be met:
- Dough respectively fat piece must not exceed 15 kg
- Wrap dough/fat piece in plastic sheet to avoid
sticking in the press chamber and on the lid.
The plastic sheet also ensures that no dough or fat
is pressed between the housing and the piston in
the machine base.
3.3 Full View of the Machine
1 Mains switch
2 Display
3 Set-up of the pressing time + / -
4 Lid
5 Press chamber
6 Lid locking
7 Rear lid
8 Front lid
9 Piston

Code: B0300205
Edition: 03. 2000 Operating manual
3. General Data about the Machine
030 - 3
1
2
3
3.4 Operating elements
3.4.1 Mains switch
The mains switch (1) interrupts the supply of
electrical current.
3.4.2 Display
The display (2) shows the set value for the pressing
time (0,1 - 9,9 s).
3.4.3 Set-up of the pressing time + / -
The keys + / - (3) serve to set the pressing time.

Code: B0400175
Edition: 03. 2000 Operating Manual
4. Starting the Machine
040 - 1
4 Starting the machine
4.1 Preparing for operational readiness
- Switch on the mains switch (1) of the machine
1
2
3
When the lid is closed (delivery status of the
machine) the display (2) shows "Er".
- Press key "+" (3) briefly
This causes the machine to start and when the
pressing time has expired, the lid is unlocked and
opened.
If the motor switches off after approx. 4 s without
movement from the piston and the lid opens, the
direction of rotation of the motor is wrong. 2 phases
must be exchanged in the mains plug.

Code: B0500195
Edition: 03. 2000 Operating Manual
5. Operation
050 - 1
5 Operation
5.1 General operation description for Rondopress
1
2
Press chamber and lid are made of stainless steel, the
piston is covered by a plate which is made of food grade
plastic.
The Rondopress is equipped with an oil-hydraulic control
system consisting of:
- electric motor of the hydraulic pump
- oil-container with hydraulic pump
- 3 electrically operated valves for moving the piston
upwards/downwards and for the lid locking
At the top on the reverse of the press chamber are two
initiators which incorporate the following functions:
- left initiator: message "Lid fully open"
- right initiator: message "Lid fully closed"
5.2 Switch on the machine
- Switch on the mains switch (1)
The pressing time is indicated on the display (2).

Code: B0500195
Edition: 03. 2000 Operating Manual
5. Operation
050 - 2
3
5.3 Working with the Dough-Fat pressing machine
Set the pressing time
- Set the desired pressing time using the two keys + / - (3)
The preset pressing time will be stored in the control
system during the next press cycle.
Move the piston into the lower position
- Open the lid as far as the stop and then lower it slightly
This causes the hydraulic pump to start and the piston
moves automatically to the lower position.
Insert dough or fat piece into the press chamber
- Insert the plastic-wrapped dough or fat piece in the
press chamber
Pressing the dough or fat piece
- Close the lid by means of a rapid movement and press it
down in the closed position until the motor starts and
the lid locking engages
The piston now moves upwards automatically and
presses the inserted piece into a single block for the
preset pressing time
On completion of the pressing time:
- the pressure on the piston is released
- the lid is unlocked
- the piston moves to the upper position enabling the
pressed block to be removed without difficulty

Code: B0500195
Edition: 03. 2000 Operating Manual
5. Operation
050 - 3
5.4 Switching off the machine with the lid closed
In order to transport the machine, the lid must be closed.
Proceed as follows to ensure that the lid is closed when
the machine is switched off:
- Clean the press chamber
- Switch on the mains switch
- Move the piston into the lower position, open the lid as
far as the stop and then lower it slightly
- Close the lid by means of a rapid movement and press
it down in the closed position until the motor starts and
the lid locking engages
- Switch off the mains switch during the pressing
time
Attention:
The machine must not be switched off during
pressing if dough or fat is present in the press
chamber.

Code: B0600183
Edition: 03. 2000 Operating Manual
6. Cleaning
060 - 1
6 Cleaning
6.1 Cleaning
The machine must never be cleaned using spray
water, high-pressure cleaner, steam-cleaning
machine or any similar cleaning methods.
Before cleaning the machine, pull out the mains
plug.
6.1.1 General Information
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6.1.2 Care
Legend
A Damp clean using cloth and soapy water.
B Remove excess dough and fat using a plastic scraper.
C Remove excess dough and fat by hand, clean with a vacuum cleaner.
Alcohol, solvents and cleaning agents which exceed a ph-value of 8 must not be used, but
only cleaning agents that are acceptable for use in the food industry.
Cleaning the machine base
In order to clean the machine base, the front and the
rear lid must be opened.
Remove with a damp cloth any flour or dough from
the shelf at the top of the front lid below the opening
for the lid locking.
Before opening the lids on the machine base, it is
imperative that the mains plug is withdrawn.

Code: B0700210
Edition: 03. 2000 Operating Manual
7. Maintenance
070 - 1
7 Maintenance
7.1 General Information for Maintenance of the Machine
Any defects or damage on the machine must be
repaired by an authorized customer service
representative.
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7.2 Replacement Parts List
The use of replacement parts not delievered by
Rondo-Doge can lead to premature wear or to
destruction of machine parts.

Code: B0800184
Edition: 03. 2000 Operating manual
8. Trouble Shooting
080 - 1
8 Trouble-Shooting
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Code: B0900192
Edition: 03. 2000 Operating Manual
9. Technical Data
090 - 1
9 Technical Data
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9.1 Technical data Rondopress
Technical specifications subject to change without notice.

Code: B0900192
Edition: 03. 2000 Operating Manual
9. Technical Data
090 - 2
9.2 Additional information
The Rondopress from Rondo-Doge has the following quality features:
- The press chamber and the lid are made of stainless
steel (chromium nickel steel, DIN Mat. no. 1.4301,
1.4016). This material is approved for coming into
contact with food stuff.
- The pressure plate is made of plastic material (PE-HD,
polyethylene). This material is approved for coming
into contact with food stuff.